GAGGENAU VI 230 620 Cooktop Installation Guide

June 4, 2024
Gaggenau

**GAGGENAU VI 230 620 Cooktop Installation Guide

**

IMPORTANT SAFETY INSTRUCTIONS

READ AND SAVE THESE INSTRUCTIONS

IMPORTANT: The appliance must be installed by a qualified installer.

IMPORTANT: Save for the local electrical inspector’s use.

INSTALLER: leave these instructions with this unit for the owner. Show the owner the location of the circuit breaker or fuse.
Mark it for easy reference.

OWNER: Please retain these instructions for future reference.

WARNING
If the information in this manual is not followed exactly, fire or shock may result causing property damage or personal injury.

WARNING
Do not repair, replace or remove any part of the appliance unless specifically recommended in the manuals. Improper installation, service or maintenance can cause injury or property damage. Refer to this manual for guidance. All other servicing should be done by an authorized servicer.

Remove all tape and packaging before using the appliance. Destroy the packaging after unpacking the appliance.

Never allow children to play with packaging material.

Symbol Hidden surfaces may have sharp edges. Use caution when reaching behind or under appliance.

This appliance is intended for use up to a maximum height of 13,100 feet (4,000 meters) above sea level.

Improper installation is not covered by the warranty.

WARNING
Wearers of electronic implants!
The appliance may contain permanent magnets which may affect electronic implants, e.g. heart pacemakers or insulin pumps.
Therefore, during installation, wearers of electronic implants must maintain a minimum distance of 4 inch (10 cm) from the appliance.

Safety Codes and Standards

This appliance complies with one or more of the following Standards:

  • UL 858, The Standard for the Safety of Household Electric Ranges
  • UL 923, The Standard for the Safety of Microwave Cooking Appliances
  • UL 507, The Standard for the Safety of Electric Fans
  • ANSI Z21.1, The American National Standard for Household Cooking Gas Appliances
  • CAN/CSA-C22.2 No. 113 Fans and Ventilators
  • CAN/CSA-C22.2 No. 61 Household Cooking Ranges
  • CAN/CSA-E60335-1
  • CAN/CSA-E60335-2-6 Household and similar electrical appliances – Safety

It is the responsibility of the owner and the installer to determine if additional requirements and/or standards apply to specific installations.

Electric Safety

If required by the National Electrical Code (or Canadian Electrical Code), this appliance must be installed on a separate branch circuit.

Means for disconnection from the supply mains having a contact separation in all poles that provide full disconnection under overvoltage category III conditions must be incorporated in the fixed wiring in accordance with the wiring rules.

Be sure your appliance is properly installed and grounded by a qualified technician. Installation, electrical connections and grounding must comply with all applicable codes.

Before installing, turn power OFF at the service panel. Lock service panel to prevent power from being turned ON accidentally.

WARNING

IMPROPER GROUNDING CAN RESULT IN A RISK OF ELECTRIC SHOCK!

Consult a qualified electrician if the grounding instructions are not completely understood, or if doubt exists as to whether the appliance is properly grounded. DO NOT USE AN EXTENSION CORD.

Related Equipment Safety

The appliance should only be used if installed by a qualified technician in accordance with these installation instructions. The manufacturer is not responsible for any damage resulting from incorrect installation.

Never modify or alter the construction of the appliance. For example, do not remove leveling legs, panels, wire covers or anti-tip brackets/screws.

To eliminate the risk of burns or fire by reaching over heated surface units, cabinet storage space located above the surface units should be avoided. If cabinet storage is to be provided, the risk can be reduced by installing a hood that projects horizontally a minimum of 5 inches (127 mm) beyond the bottom of the cabinet.

Verify that cabinets above the cooktop are a maximum of 13″ (330 mm) deep.

DO NOT install refrigerators, dishwashers, ovens (without ventilation), or washing machines below the cooktop.

Note: We strongly recommend the installation of a ventilation system with this appliance.

Proposition 65 Warning:
This product may contain a chemical known to the State of California, which can cause cancer or reproductive harm.
Therefore, the packaging of your product may bear the following label as required by California:

STATE OF CALIFORNIA PROPOSITION 65 WARNING:

Warning:

Cancer and Reproductive Harm – www.P65Warnings.ca.gov

Before you begin

Tools and parts needed

  • Phillips Head Screwdriver
  • Pencil
  • Drill with ¼” (6 mm) bit
  • Jigsaw
  • Tape Measure

Note: Additional materials may be necessary for installation in solid surface countertops. Contact the countertop manufacturer.

Parts included
Parts included

Cabinet Requirements

The distance from the top of the cooktop to the bottom of cabinets above must be a minimum of A=30″ (762 mm).
This distance can be reduced to A=24″ (610 mm) when the bottom of the wood or metal cabinet is protected by not less than ¼” (6.35 mm) flame-retardant millboard covered with not less than no. 28 gauge sheet metal, 0.015″ (0.4 mm) stainless steel, 0.024″ (0.6 mm) aluminum or 0.020″ (0.5 mm) copper.

Verify that the cabinets above the cooktop are a maximum of B=13″ (330 mm) deep.
Cabinet Requirements

Countertop Requirements

WARNING

To reduce the risk of ignition of surrounding combustible materials, install at least 2″ (51 mm) from both sidewalls and the rear wall.

The countertop must be level and horizontal. The stability of the countertop must be maintained after the cut-out has been made.

Solid surface countertops often require special installations. For example, heat-reflective tape and rounded corners may be necessary. Contact the countertop manufacturer for instructions specific to your countertop.

Prepare Installation Space

Create the cut-out in the countertop according to the installation diagram. The angle of the cut surface to the countertop must be 90°.

The lateral cut-out edges must be flat in order to ensure that the retaining springs are positioned properly on the appliance. With multi-layered countertops, secure strips laterally in the cut-out if necessary.

After creating cut-out, remove shavings. Seal cut surfaces in a heat- and water-resistant manner.

Observe minimum distance between device underside and cabinet surfaces of 3/8″ (10 mm).

The worktop into which the cooktop is installed must be heat-resistant up to 140° F (90 °C).

The worktop must be reinforced if it is less than 13/16 inch (20 mm) thick.

If the thickness of the worktop into which the cooktop is installed does not comply with the specifications, reinforce the worktop using a fire- and water- resistant material until it reaches the minimum thickness.

Otherwise, sufficient stability cannot be assured.

  • The worktop into which the cooktop is installed should withstand loads of approx. 133 lbs (60 kg).
  • Confirm the cooktop is level only after it has been installed.

Cutting out countertop
Cutting out countertop

Combining several Vario appliances: Consider additional space requirement for the connecting strip VV 200 when making the cut-out. Appliances can also be installed in individual cut-outs, if a minimum clearance of 1½” (40 mm) between the appliances is observed.

Installation accessories

VD 200 020
Black appliance cover

VV 200 010
Stainless steel connection strip for combining with other Vario 200 appliances

VV 200 020
Black connection strip for combining with other Vario 200 appliances

Use the accessories only as indicated. The manufacturer assumes no liability for incorrect usage of the accessories.

Ventilation

To guarantee that the appliance works correctly, the cooktop MUST be sufficiently ventilated.

Since the ventilation in the lower section of the appliance requires a sufficient supply of fresh air, the cabinet must be designed accordingly. The following is required for this:

  • A minimum clearance between the rear of the cupboard and the kitchen wall, and between the surface of the worktop and the upper area of the drawer.
    Ventilation

  • An opening at the top to the rear of the cupboard.
    Ventilation

  • If the minimum clearance of 13/16 inch (20 mm) is not provided at the rear of the cupboard, you must create an opening on the underside.
    Ventilation

Note: If the appliance is installed in an island unit or another installation that is not described here, you must ensure that the cooktop is sufficiently ventilated.

Installation Procedure

CAUTION
Sharp edges. Use protective gloves when installing the cooktop.

Note: The appliance is heavy. It is advisable to install it with a second person.

Installing the heat shield

CAUTION
Sharp edges. Use protective gloves when installing the plate.

For safety reasons, the heat shield must be properly installed. This prevents components from overheating as a result of the recirculation of hot air from the cooktop.

The heat shield is the same width as the cooktop. For shipping, it is screwed to the burner box.

After unpacking the cooktop, unscrew the heat shield.
Installing the heat shield

The heat shield will be able to rotate freely, as shown in the illustration.
Installing the heat shield

Install Appliance

  WARNING
Before you plug in an electrical cord or turn on power supply, make sure all controls are in the OFF position.

  1. Evenly insert appliance into cut-out. Press appliance firmly into the cut-out.

The fixing clamps are already attached to the sides of the cooktop on delivery. By pressing the appliance firmly into the cut-out, the clamps will be wedged, holding the appliance securely in place.

  CAUTION
Do not pinch or kink the connecting cable or route it over sharp edges. If the cooktop is installed over a built-under oven, route the cable on the rear corners of the oven to the power outlet. The cable must be installed such that it does not come into contact with any hot pars of the cooktop or oven.
Install Appliance

Connect Electrical Supply

Refer to data plate for more information. See “Service” for data plate location.

The maximum current raing of the branch-circuit breaker, the wire sizes and the connections must be conform to the requirements of the National Electrical Code or Canadian Electrical Code and all local codes and ordinances.

Attach flexible conduit to the junction box. Connect the lead wires to the junction box supply wires in proper phase:

  • black (L1) to black
  • red (L2) to red
  • green or bare to ground

Check the Installation

WARNING
Before you plug in an electrical cord or turn on power supply, make sure all controls are in the OFF position.

Remove everything from the cooktop surface. Clean cooktop surface with cooktop cleaning creme.

Switch on the circuit breaker.

Verify that elements function properly.

Removing appliance

Disconnect the appliance from the power supply. For flush-mounted appliances, remove the silicone joint. Push out the appliance from below.

 CAUTION
Damage to appliance! Don’t lever device out from above at the frame.

Customer Service

If your appliance needs repairs, our customer service is there for you. We work hard to help solve problems quickly and without unnecessary service calls, getting your appliance back up and running correctly in the least amount of time possible.

When you call, please indicate the product number (E-Nr.) and serial number (FD-Nr.) so that we can support you in a qualified manner. You will find the type plate with these numbers on the bottom of the appliance. To avoid having to search for a long time when you need it, you can enter your appliance data and the customer support telephone number here.

E-Nr. FD-Nr.
Customer Service

Please read the installation instructions and use and care instructions provided with your appliance. Failure to do so may result in an error in using the appliance. This could result in a service call that instead of fixing a mechanical issue is only needed for customer education.
Such calls are not covered by the appliance warranty
Customer Service

Please find the contact data of all countries in the enclosed customer service list.

To book a service visit and product advice

USA
877 442 4436
toll-free

CANADA
877 442 4436
toll-free

References

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