Boreal International 13+ SEER Air Conditioners and Heat Pumps Instruction Manual

June 10, 2024
Boreal International

Boreal International 13+ SEER Air Conditioners and Heat Pumps Instruction Manual
Boreal International 13+ SEER Air Conditioners and Heat
Pumps

General information

Only qualified persons must install this equipment in accordance with these instructions.

Important: These instructions are intended for the use of qualified individuals specially trained and experienced in the installation of this type of equipment and related system components. Installation and service personnel are required by some states to be licensed.

WARNING

Incorrect installation may damage equipment, can create a shock hazard, and voids the warranty.

Contents of kit
The compressor hard start kit consists of a potential (start) relay, screws, capacitor strap, and start capacitor with wiring leads. The kit may contain more hardware than necessary for some models and the wires may be longer than required.

CAUTION

Do not mismatch kits because this may cause damage to the compressor.

Table 1 Corresponding figure for each applicable model

Figures Applicable models
1 AC6B, AC8B, AL6B, AL8B, CZF, CZH
2 HC6B, HC8B, HL6B, HL8B, YZF, YZH
3 CCJD, CCJF, LCJD, LCJF, RAC13J, RAC14J, TCJD, TCJF, YCJD, YCJF
4 CHJD, CHJF, LHJD, LHJF, RHP13J, RHP14J, TCJD, TCJF, THJR, YHJD, YHJF, YHJR
5 and 6 TCHE, TCHD, YCHD
7 and 8 CC7B, GAW14L, QC3B, QC4B, QW4B, RAC13F, RAC13L, RAC14F, RAC14L,

RAC17L, RAW14L, TC3B, TC4B, TC7B, TF3B, TF4B, TW4B, YCD, YC2D, YCE, YCG, YCS, YFD, YFE, YC2E, YC2F, TCD2B, TCE2B, TCF2B, RAC134, RAC143, RAC150
9 and 10| CH6B, QH4B, REP14L, RHP14L, RHP16L, TE4B, TH4B, TH6B, YEE, YHE, YHG
11| AC19, AL19, CC17, HC19, HL19, TC17, YFK, YXT, YZT

Application

The compressor in the outdoor unit may not start under certain abnormal conditions. These abnormal conditions can include a low supply voltage, exceptionally high operating temperatures, or short thermostat cycling. When such conditions exist and cannot be corrected, use a field-installed hard start kit.

NOTICE

All hard start kits listed in these instructions are for use with outdoor units rated at 208/230-1-60.

WARNING

Risk of Electric Shock
Shut off the electrical supply to the outdoor unit at the main disconnect. One side of the contactor remains closed at all times. The main disconnect must be opened when servicing electrical components to prevent electrical shock, which could result in personal injury or death.

Installation

NOTICE

On units that have a solid-state start device, remove the device and the red and brown wiring connections to the dual capacitor.

  1. Find the applicable model unit in Table 1 and locate the corresponding figure or figures in this manual.

  2. Locate the pre-drilled pilot holes on the equipment control panel.
    Note: The pilot holes may be behind a sticker.

  3. Place the start capacitor next to the dual capacitor and use one capacitor strap fastened to the pilot holes provided in the control box to secure both capacitors in place.

  4. The yellow lead wire should be factory connected between the hard start kit relay terminal 1 to the start capacitor. Attach the black lead wire from the hard start kit relay terminal 5 to the T1 terminal of the contactor.

  5. Attach the red lead wire from the start capacitor to the T2 terminal of the contactor.

  6. Locate the brown wire connecting the dual run capacitor HERM to the S (start) terminal on the compressor.

  7. Attach the brown lead wire from the hard start kit relay terminal 2 to the terminal on the dual run capacitor that was identified in Step 6. See Figure 12.

NOTICE

The wiring of the capacitors, contactor, and relay must be in accordance with the wiring diagram included with this document. Refer also to the wiring diagram on the unit access panel.

Instruction

Figure 1: Applicable models AC6B to CZH
Instruction
Figure 2: Applicable models HC6B to YZH
Instruction
Figure 3: Applicable models CCJD to YCJF
Instruction
Figure 4: Applicable models CHJD to YHJR
Instruction
Figure 5: Applicable models TCHE to YCHD
Instruction
Figure 6: Applicable models TCHE to YCHD
Instruction
Figure 7: Applicable models CC7B to YFE
Instruction
Figure 8: Applicable models CC7B to YFE
Instruction
Figure 9: Applicable models CH6B to YHG
Instruction
Figure 10: Applicable models CH6B to YHG
Instruction
Figure 11: Applicable models AC19 to YZT
Instruction

Wiring diagram

Figure 12: Universal wiring diagram
Wiring diagram

Subject to change without notice. Published in U.S.A. 5006452-UAI-H-0522
Copyright © 2022 by Johnson Controls. All rights reserved. Supersedes: 5006452 UAI-G-0921

York International Corp. 5005 York Drive Norman, OK 73069

Documents / Resources

| Boreal International 13+ SEER Air Conditioners and Heat Pumps [pdf] Instruction Manual
S1-2SA067 for use with applicable models AC6B, AC8B, AL6B, AL8B, CZF, CZH HC6B, HC8B, HL6B, HL8B, YZF, YZH CCJD, CCJF, LCJD, LCJF, RAC13J, RAC14J, TCJD, TCJF, YCJD, YCJF CHJD, CHJF, LHJD, LHJF, RHP13J, RHP14J, TCJD, TCJF, THJR, YHJD, YHJF, YHJR TCHE, TCHD, YCHD CC7B, GAW14L, QC3B, QC4B, QW4B, RAC13F, RAC13L, RAC14
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