PERMA STEEL PO-40001-BK 12 Inch Countertop Gas Pizza Oven User Guide

12” Countertop Gas Pizza Oven
FOR OUTDOOR USE ONLY
Use & Care Guide
Model number: PO-40001-BK, PO-40001-CBK

PO-40001-BK 12 Inch Countertop Gas Pizza Oven

Thank you for purchasing your new countertop pizza oven from Permasteel.
We hope you enjoy your product.
If you have any questions, please call us 1-888-287-0735 or visit www.permasteel.life

WARNING

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
2. A LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
3. For outdoor use only.

DANGER

1. Never operate this appliance unattended.
2. If a fire should occur, keep away from the appliance and immediately call your fire department.
3. Failure to follow these instructions could result in a fire or explosion which could cause property damage, personal injury or death.

Important Safety Information

Thank you for your purchase of our Countertop Pizza Oven. We sincerely wish you will enjoy usingour fine products.

• This instruction manual contains important information necessary for the proper assembly and safe use of the appliance.
• Please contact our customer service at 1-888-287-0735 if you have any questions.
• Read and follow all warnings and instructions before assembling and using the appliance.
• IMPORTANT: This pizza oven is intended for outdoor use only. This appliance is not intended to install in or on recreational vehicles or boats.
• NOTE TO INSTALLER: Leave this User’s Manual with the customer after delivery and/or installation.
• NOTE TO CONSUMER: Leave this User’s Manual in a convenient place for future reference.

Safety Symbols

The symbols listed here are being used throughout this User’s Manual. Please pay special attention to them. The meaning of each of the symbols is listed here:

DANGER: this symbol indicates an imminently hazardous situation which will result in death or serious bodily injury if not properly followed.
WARNING: this symbol indicates a warning of a potentially serious bodily injury if the instructions are not strictly followed. Please be sure to read and follow all these messages carefully.
CAUTION: this symbol indicates a potentially hazardous situation which may result in minor or moderate bodily injury if the instructions are not properly followed.

WARNING
Combustion by-products produced when using this product include Carbon Monoxide, a chemical known to the State of California to cause birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov

Installation / Safety Precautions

WARNING
READ THIS SECTION FIRST BEFORE  ATTEMPTING TO ASSEMBLE, OPERATE, ORINSTALL THE PRODUCT

1. LP-gas supply cylinder to be used must be constructed and marked in accordance with the specifications for LP-gas cylinders of the U.S Department of Transportation (DOT) or the National Standard of Canada, CAN-B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods.

2. The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Codes, ANSI Z223.1/NFPA 54, Storage and Handling of Liquefied Petroleum Gases, ANSI/NFPA 58, National Gas Propane Installation Code, CSAB149.1.

3. Tabletop pizza oven is for outdoor use only and should be operated in a well-ventilated area.
   Never operate in an enclosed space, garage or building. The pizza oven is not intended to be installed in or on recreational vehicles and / or boats.

4. Do not install or use the pizza oven within 36″ of combustible materials from its back and sides.
   Pizza oven should not be located under overhead surfaces (closed carport, garage, porch, patio) that can catch fire.

5. Never attempt to attach this pizza oven to the self-contained LP gas system of a camper trailer or motor home.

6. It is the responsibility of the assembler/owner to assemble, install and maintain the gas pizza oven. Do not let children and pets operate or play near your tabletop pizza oven. Failure to follow these instructions could result i serious personal injury and/ or property damage.

7. Read lighting instruction before lighting the pizza oven. When pizza oven is not in use, turn off the control knob on LP gas cylinder.

8. Carefully follow instructions in this manual for proper assembly and leak testing of your pizza oven. Do not use the Pizza Oven until a leak test has been performed (see page 14 & 15). lf leak is detected at any time, it must be stopped and corrected before using pizza oven further.

9. Appliance area should be kept clear and free from combustible materials such as gasoline, bottled gas (in any form), and other flammable vapors and liquids. Do not obstruct flow of combustion and ventilation air.

10. Buildup of gases is very dangerous and could cause an explosion.

11. Turn off the LP supply from the cylinder when appliance is not in use.

12. Propane is a flammable gas and improper handling may result in an explosion and/or fire which can lead to a serious accident or injury.

13. This appliance will be hot during and after use. Use insulated oven mitts or gloves for protection from hot surfaces.

14. Do not leave your pizza oven unattended while in operation.

15. Do not use while under the influence of drugs or alcohol.

16. Do not store any spare LP (propane) cylinder, full or empty, under or near your pizza oven.

17. Appliance is not intended for commercial use.

18. The cylinder must be disconnected when the appliance is not in use.

19. Keep the fuel hose away from any heated surface(s).

Propane & Gas Warning

DANGER
FOR YOUR SAFETY, PLEASE READ THIS SECTION FIRST

If you smell gas:

1. Turn knob to the Off position.
2. Shut off gas to the appliance.
3. Extinguish any open flames immediately.
4. If the odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

Failure to follow these instructions could result in a fire or explosion which could cause property damage, personal injury or death.

WARNING
Propane is a flammable gas. Improper handling may result in an explosion and/or fire which can lead to a serious accident or injury. Your pizza oven is designed to operate with propane (LP) gas only and is equipped with the proper orifice for propane gas.

WARNING

• Always operate the pizza oven on a tabletop.
• Place the propane cylinder on the ground adjacent to the tabletop, no less than 36 inches from the pizza oven.
• Failure to follow these instructions could cause the propane cylinder to overheat and vent propane which could ignite causing serious personal injuries, property damage and a tripping hazard over the gas hose or the propane cylinder. Tripping over the gas hose or propane cylinder and pulling the pizza oven off the table top could result in serious personal injuries or property damage.

CAUTION
Do not connect this grill with any gas supply other than propane. Propane gas is heavier than air and settles in lower areas. Make certain adequate ventilation is available when using your pizza oven.

LIQUID PROPANE CYLINDER REQUIREMENTS (20-lb Cylinder):

• A self-contained LP-gas cylinder for use with this appliance must have a capacity of 20 lbs. and must be equipped with a Type 1 connector and an OPD (overfill protection device).
• The LP-gas supply cylinder to be used must be constructed and marked in accordance with the specification for LP-gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinder, Sphere and Tubes for the Transportation of Dangerous Goods.
• The cylinder supply system must be arranged for vapor withdrawal.
• The cylinder used must include a collar to protect the cylinder valve.
• This appliance should be used only outdoors in a well-ventilated space and shall not be used in a building, garage or any other enclosed space.
• When this appliance is not is use, the gas must be turned off at the supply cylinder.
• Storage of this appliance indoors is permissible only if the cylinder is disconnected from the appliance.
• Cylinders must be stored outdoors in a well-ventilated area out of the reach of children.
  Disconnected cylinders must have threaded valve plugs tightly installed and must not be stored in a building, garage or any other enclosed areas.

The LP gas cylinder (not included) is threaded for the connection directly to the gas regulator supplied with this appliance. Care should be taken when threading the regualtor to the cylinder. Engage to threads correctly to achieve the proper and intended connection. When disconnecting or connecting the gas cylinder, be careful that the regulator does not strike the appliance, the ground, or any other surfaces. If any difficulty occurs when connecting or disconnecting the regulator assembly to the cylinder, contact your local gas supplier for assistance.
When re-connecting the regulator to the LP gas cylinder, be sure to fully tighten the connection.
This connection should be inspected for damage and a leak test should be performed after each re-connection.

The minimum distance between pizza oven and gas cylinder is 36 inches.

Exploded View

Parts List

Not pictured

If you are missing any parts or have damaged parts, please call 1-888-287-0735 M-F 8:00-5:00 PST. For replacement, visit us at www.permasteel.life

Assembly Instructions

Preparation
Before beginning assembly, installation or operation of the product, make sure all parts are present. Compart the parts with the package contents list and diagram above. If any parts are missing or damaged, do not attempt to assemble, install or operate the product. Contact our customer service for replacement parts.

• Your Tabletop Pizza Oven is pre-assembled. The only assembly required is to place the pizza stone and control knobs to the pizza oven.
• Estimated Assembly Time: 5 minutes.

WARNING: this appliance is not intended for and should never be used as a heater.

Step 1

• Take the product out of the box. Turn it upside down, and place it on a clean, soft surface.
• Pull the 3 supporting legs (#8) outward to open the supporting legs.
• Unscrew the igniter module cap (#24) from the bottom cover (#21). Insert (1) AA battery into the battery slot with the positive end (+) facing outward. Screw the igniter module cap back onto the bottom cover.

Step 2:

• Insert the pizza stone (#4) into the oven as shown and push it towards the back until it hits the back stop.

Step 3:

• Attach the control knob (#12) to the oven by matching the half moon shape on the control knob with the valve stem firmly press control knob in.

Step 4:

• Connect the regulator (#26) to the propane gas cylinder as shown in the diagram.
  Check for any gas leaks by using page 14 as your reference.

Gas Connection

WARNING: ONLY THE REGULATOR AND HOSE ASSEMBLY PROVIDED WITH THE PIZZA OVEN SHOULD BE USED. ANY REPLACEMENT PRESSURE REGULATOR AND HOSE ASSEMBLY MUST BE CERTIFIED BY THE PIZZA OVEN MANUFACTURER. THIS PIZZA OVEN IS CONFIGURED FOR LIQUID PROPANE (LP). DO NOT USE A NATURAL GAS SUPPLY.

Total gas consumption (per hour): 14,400(BTU/hr)
Manifold pressure: (operating) 11 inches water column (W.C.)

CONNECTING THE LIQUID PROPANE CYLINDER:

• The cylinder valve should be in the “OFF” position. If not, turn the valve clockwise until it stops.
• Make sure the cylinder valve has the proper type-1 external male thread connections per ANSI Z21.81/CSA 6.25.
• Make sure the control knob is in the “OFF” position.
• When connecting the regulator assembly to the valve, use your hand to tighten the nut clockwise until it stops. Use of a wrench could damage the quick coupling nut and result in a hazardous situation.
• Open the cylinder valve fully by turning the valve counterclockwise.
• Before lighting the pizza oven, use a soap and water solution to check all the connections for leaks.
• lf a leak is found, turn the cylinder valve “OFF” and do not use the pizza oven until a local Liquid Propane dealer can make repairs.

DISCONNECTING THE LIQUID PROPANE CYLINDER:

• Turn the pizza oven conteol knob “OFF” and make sure the pizza oven is cool.
• Turn the Liquid Propane cylinder valve “OFF” by turning clockwise until it stops.
• Detach the regulator assembly from the cylinder valve by turning the quick coupling nut counterclockwise.
• Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only use and install the dust cap provided by the cylinder valve outlet when the cylinder is not in use.
  Other types of caps or plugs may result in leakage of propane.

Leak Testing

• GENERAL

1. Perform all leak tests outdoors.
2. Extinguish all open flames.
3. NEVER leak test when in operation.
4. Do not use the pizza oven until all connections have been leak tested and do not leak.

• BEFORE TESTING

1. Make sure all packing materials have been removed from the pizza oven.
2. Make a solution of one-part liquid detergent and one-part water. You will need a spray bottle, brush, or rag to apply the solution to the fittings.
3. For the initial leak test, make sure the Liquid Propane cylinder is full.

• TO TEST

1. Turn the burner valves off.
2. Turn the Liquid Propane cylinder valve counterclockwise to open the valve.
3. Apply the soap solution to all gas fittings. Soap bubbles will appear if a leak is present.
4. If a leak is present, immediately turn the gas supply “OFF” and tighten leaky fittings.
5. Turn the gas back “ON” and recheck.
6. Should the gas continue to leak from any of the fittings, turn the gas supply “OFF” and contact customer service at 1-888-287-0735.
7. lf there is evidence of excessive abrasion or wear, or the hose is cut, it must be replaced prior to the pizza oven being put into operation.

Only those parts recommended by the manufacturer should be used on the pizza oven.
Substitutions will void the warranty.

WARNING

• Do not store pizza oven indoors unless the cylinder is disconnected.
• Do not store the cylinder in a building, garage, or any other enclosed area. Keep the cylinder out of reach from children at all times.
• Do not store the spare Liquid Propane cylinders under or near this appliance.
• Never fill the cylinder beyond 80 percent capacity.
• If the information in item 1&2 is not followed exactly, a fire causing death or serious injury may occur.

Final Installation Check List

• Maintain specified clearance of 36 inches from combustible materials and construction.
• All internal packaging has been removed.
• The hose and regulator are properly connected to the Liquid Propane cylinder.
• The unit has been tested and is free of leaks.
• The gas supply shutoff valve has been located.
• The burner is installed properly.
• Keep the instruction manual for future reference.

Operating Instruction

• TO LIGHT THE MAIN BURNER:

1. Read instructions before lighting.

2. Confirm that the control knob is in the “OFF” position.

3. Open the gas cylinder valve knob.

4. Push the control knob and turn it counterclockwise until you hear the clicks.
   Hold the control knob for 5-10 seconds while observing the fire.

5. If ignition does not occur in 5 seconds, turn the control knob off, wait 5 minutes, and repeat the lighting procedure before ignition.

• TURNING THE OVEN OFF:

1. Turn and push the control knob clockwise to the “OFF” position.
2. Shut off the cylinder valve by turning the valve clockwise and disconnect regulator from the propane cylinder.

• FLAME CHARACTERISTICS:

• Check for proper burner flame characteristics. Burner flames should be blue and stable with no yellow tips, excessive noise, or lifting.
• Turn the control knobs and Liquid Propane cylinder valves “OFF”.
• Allow the oven and burners to cool.

Visually check the burner flames prior to each use, the flames should look like this picture.
If they do not, please refer it back to the troubleshooting page on page 22 or call our customer service department at 1-888-287-0735.

• USING THE OVEN:

1. Find a level surface to operate.
2. Allow the oven to warm up for at least 10 minutes prior to cooking.
3. You may cook on the oven in any weather. If the temperature is extremely cold or hot, the cooking times will be slightly increased or decreased. Keep the oven out of excessive winds when operating.

Care & Maintenance

There is very little care and maintenance needed. The tabletop pizza oven is designed and made of materials that will last many years with normal use. Following these instructions will improve the longevity and quality of cooking. To ensure safe operation of your pizza oven, the area of cooking should always be kept free of combustible materials of any type, such as gasoline or other flammable vapors or liquids.

OUTSIDE OVEN PARTS
This is powder coated steel. It can be cleaned easily with warm soapy water.

CAUTION
The pizza stone must be kept clean and free of heavy build up for the oven to perform properly and to eliminate flare-ups.

MAIN BURNER
Extreme care should be taken when removing the burner. It must be correctly centered on the orifice before any attempt is made to relight the oven. Frequency of cleaning will depend on how often you use the oven. Failure to properly place the burner over the orifice could cause a fire to occur behind and beneath the valve panel, thereby damaging the oven and making it unsafe to operate. Before cleaning, make sure the gas supply and control knobs are in the “OFF” position and the burner has cooled.

• TO CLEAN THE OVEN BURNER:

1. Clean the exterior of the burner with a wire brush for heavy stains and debris.
2. Clear clogged ports with a straightened paper clip. Never use a wooden toothpick as it may break off and clog the port.
3. Check and clean burners / venturi tubes for insects and insect nests. A clogged tube can lead to a fire beneath, and behind the main control panel.

• TO REINSTALL THE MAIN BURNER:

1. lnsert the burner over the main burner gas valve.
2. Make sure the orifice is inside the burner venturi.
3. Align the burner screw hole with the mounting plate hole (#5), insert screw and tighten.

Check the properly locating the burner with respect to the orifice.

INNER SHELL
(OR ANY OTHER PART THAT TOUCHES GREASE THAN CAN BUILD UP FAST)
Use warm soapy water to clean this area. Do not allow grease to build up.

CAUTION
Do not store propane cylinders in enclosed areas. When using a cover or moving the grill, always wait until the oven has cooled for at least 30 minutes.

IMPORTANT
First-time use: It is important for the oven to be lit and allowed to heat up for at least 30 minutes before any food is placed on the pizza stone. It is normal for some smoke to appear during the initial operation of the oven. After the initial heating, the oven is ready for use. A cooking spray can be used on the pizza stone to allow easier clean up.
THIS COOKING APPLIANCE IS FOR OUTDOOR USE ONLY AND SHOULD NOT BE USED IN A BUILDING, GARAGE OR ANY OTHER ENCLOSED AREA.

GENERAL

• This oven, like all equipment, will look better and last longer if kept out of the weather when not in use.

• Do not obstruct the flow of combustion and ventilation air.

• A clogged tube can lead to a fire beneath the appliance.

• This unit must be kept in an area free from combustible materials, gasoline and other flammable vapors and liquids.

• Make sure all openings into the pizza oven body are free of blockages or debris and there are no objects or materials blocking the flow of combustion or ventilation.
  Check the burner air inlet openings for insect nests or blockages. Make sure the slots in the burner tube are clear.

• When the oven is not in use, turn the control knob to the “OFF” position and Remove the regulator from the propane cylinder.

• For outdoor use only. If stored indoors, detach the propane cylinder and store outdoors. Propane cylinders must be stored out of reach from children.

MOVING INSTRUCTIONS
CAUTION: Never move the oven with the burner lit.

• Make sure the control knob is in the “OFF” position. Disconnect the regulator from the propane cylinder.
• Be sure the oven has completely cooled for at least 30 minutes.

WARNING
Spiders and insects can nest inside the burners of the oven and disrupt gas flow. This dangerous situation could cause a fire behind the valve panel, thereby damaging the pizza oven and making it unsafe for operation. Inspect the pizza oven before each use.

WHEN TO LOOK FOR SPIDERS
You should inspect the burners before each use or immediately after any of the following conditions occur:

1. The smell of gas in conjunction with burner flames appearing yellow.
2. The oven does not reach temperature.
3. The oven heats unevenly.
4. The burner makes popping noises.

Food Safety

1. Always follow the following tips to enjoy a safe and healthy outdoor grilling.
2. Always use hot soapy water to wash your hands, surfaces & utensils after processing raw meat.
3. Always separate raw meat from cooked food to avoid cross-contamination.
4. Always use clean utensils to handle the food.
5. Always cook the meat thoroughly to kill bacteria. Use a thermometer to inspect the inner temperature of the meat, if necessary.
6. Place the cooked food and any leftovers promptly into the refrigerator when done eating.

Pizza Oven Storage

1. Clean the pizza oven.
2. When stored outdoors, store the pizza oven in a well-ventilated, dry area. Keep out of the reach from children when LP cylinder tank is connected to the grill.
3. When storing the pizza oven indoors, store the oven in a dry area only after the LP tank is turned off and removed. The LP cylinder must be stored outdoors and out of reach from children. NEVER store the tank in a building, garage or any other enclosed area.

Troubleshooting

lf the oven does not function properly, use the following checklist before contacting customer service.

Check burner ports for any blockage. Use a soft wire brush to clear plugged ports.
Check the gas orifice on the burner for an obstruction.
If the orifice is blocked, clean the orifice with a paper clip or thin wire. NEVER USE A WOODEN TOOTHPICK.
Burner flame is yellow or orange in conjunction with gas odor.| Check for spiders and insects.
Call customer service at 1-888-287-0735.
Low heat with control knob on “HI” setting.| Make sure the cooking area is clear of dust.
Make sure the burner and orifice are clean.
Check for spiders and insects.
Make sure there is Adequate gas supply.

Replacement
For replacement parts, call our customer service department at 1-888-287-0735, Monday – Friday 8:00AM – 5:00PM PST.

Cooking Tips & Tricks

IMPORTANT:

1. Always dust your working space and tools with a generous amount of flour to stop the dough from sticking to the surfaces.
2. Always pre-heat your pizza oven before cooking anything.
3. Please make sure to turn the pizza halfway to ensure even cooking.
4. Cook your pizza for between 1-3 minutes (200g of pizza dough).

FLOUR

Flour is your best friend when making pizza! It will stop the dough from sticking to your hands, working surface, and most importantly to the peel. (Peel not Included.)

• Stretching the Base
  With your hands, generously dust the working surface with flour. Place the pre-made dough ball on the working surface. The dough should stretch easily, so start to create the rounded base by working your figertips from the bottom all the way up. Make sure to leave a 1cm rim all around the edges. Turn the pizza upside down and repeat the process. This should push all the air to the bottom to form the crust. Repeat this (gently) twice on each side.
  You can of course use a rolling pin, but keep in mind this will create a denser base.

TOPPINGS
There are no rule here — you can use whatever you want for your pizza toppings!
We have two helpful tips for you to follow:

1. Don’t make the toppings too high, you risk them sliding off the pizza when you place it into the oven!
2. Use paper towels to dry out any wet ingredients. This includes, but not limited to, fresh mozzarella and rehydrated porcini mushrooms. No one likes a wet base!

THE LAUNCH
Launching your pizza from the peel and into the oven is the final hurdle. It is the moment of truth! If you jiggle your pizza off the peel it will contract, undoing the work you did when stretching the dough out, which makes the dough thicker than you want (harder to cook through).
Apart from making sure you have a good amount of flour under the base and the peel, the trick is to have complete confidence. It’s a leap of faith, but you need to believe you won’t destroy your pizza. To do this, slowly push the peel into the oven and then, quick as a flash, snap the peel back to the pizza slides off and remains in the oven. Easy!

THE HEAT
For best results, we recommend heating your oven for 20 minutes on full heat. If you base is thin, then 10 minutes is enough.
Once heated, turn the knob down to around 3/4 for cooking. The ideal knob position will change each time, depending on the thickness of your base and your toppings, so keep this in mind while cooking and remember what position works best for different pizzas.

Warranty Information

PERMASTEEL INC. Warranties that this Product shall be free from defects in workmanship and materials, for a period of 1 Year from the date of the original purchase. Our obligation under this warranty shall be limited to replacement parts during the warranty period. Our liability shall not extend beyond replacement parts. This warranty excludes igniter batteries, normal wear & tear such as paint loss, discoloration and rust on the Product and its parts or components. The warranty also excludes any damage arising from any of the following: negligent use or misuse of the Product, use contrary to this User’s Manual, or alteration by any one other than Permasteel Inc.
All warranty coverage is void if this grill is ever used for commercial or rental purposes; this warranty is valid only in the USA. The warranty period of 1 year shall not be extended or renewed by the repair or replacement of parts or compensation for the Product. If your Product is defective or otherwise requires parts, please call Permasteel Customer Service toll-free at 1-888-287-0735, between 8:00 a.m. to 5:00 p.m. PST. Consumer is responsible for shipping, handling and processing of warranty claims after 30 days from the purchase date. A proof of purchase, which is a copy of your original purchase, must accompany any and all service request.

LIMITATION OF REMEDIES AND LIABILITY
We shall not be liable for any incidental or consequential damages for breach of any express or implied warranty on this product. Except to the extent prohibited by applicable law, any implied warranty or merchantability or fitness for a particular purpose on this Product shall be limited to the duration of the above warranty. Neither us nor anyone else who has been involved in the creation, production, or delivery of this product shall be liable for damages of any type, including but not limited to any lost profits, lost savings, loss of anticipated benefits, or other incidental or consequential damages which may arise out of the purchase, use, or inability to use the product, whether arising out of contract, negligence, strict tort, or under any warranty, or otherwise, even if you have been advised of the possibility of such damage or any other claim by any other party.
Our liability for any breach of warranty shall be limited to replacement of the defective part or parts as described above. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. The above warranty gives you specific legal rights, and you may have other rights which may vary from state to state.

We hope you enjoy your product and we are always here for you:

Visit us at: www.permasteel.life
Customer Service: 1-888-287-0735
Email: [email protected]
Distributed by
Permasteel Inc.
100 Exchange Place
Pomona,
CA 91768
Designed in California, Made in China

References

• P65Warnings.ca.gov
• Permasteel | Manufacturer of Patio Coolers & Kenmore Gas Grills

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