HERCULES HC109B Forced Rotation Dual Action Polisher Owner’s Manual

HERCULES HC109B Forced Rotation Dual Action Polisher

WARNING: To prevent serious injury, the User must read and understand Owner’s Manual. SAVE THIS MANUAL.

When unpacking, make sure that the product is intact and undamaged. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. Reference 59561.

IMPORTANT SAFETY INFORMATION

General Power Tool Safety Warnings

WARNING

• Read all safety warnings, instructions, illustrations, and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury.
• Save all warnings and instructions for future reference.
• The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work Area Safety

1. Keep the work area clean and well-lit. Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks that may ignite dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical Safety

1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock.
2. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep the cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. The use of a cord suitable for outdoor use reduces the risk of electric shock.
6. If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. The use of a GFCI reduces the risk of electric shock.

Personal Safety

1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.

2. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust masks, non-skid safety shoes, hard hats, or hearing protection used for appropriate conditions will reduce personal injuries.

3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to a power source and/or battery pack, picking up, or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.

4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

6. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.

7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. The use of dust collection can reduce dust-related hazards.

8. Do not let familiarity gained from the frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

9. Only use safety equipment that has been approved by an appropriate standards agency. Unapproved safety equipment may not provide adequate protection. Eye protection must be ANSI‑approved and breathing protection must be NIOSH‑approved for the specific hazards in the work area.

10. Avoid unintentional starting.
    Prepare to begin work before turning on the tool.

11. Do not lay the tool down until it has come to a complete stop. Moving parts can grab the surface and pull the tool out of your control.

12. When using a handheld power tool, maintain a firm grip on the tool with both hands to resist starting torque.

13. Do not leave the tool unattended when it is plugged into an electrical outlet. Turn off the tool, and unplug it from its electrical outlet before leaving.

14. This product is not a toy. Keep it out of reach of children.

15. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to the heart pacemaker could cause pacemaker interference or pacemaker failure. In addition, people with pacemakers should:

    • Avoid operating alone.
    • Do not use with Trigger locked on.
    • Properly maintain and inspect to avoid electrical shock.
    • Properly ground power cord. Ground Fault Circuit Interrupter (GFCI) should also be implemented – it prevents sustained electrical shock.

16. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors that cannot be built into this product but must be supplied by the operator.

Power tool use and care

1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
5. Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use? Many accidents are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
7. Use the power tool, accessories, tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
8. Keep handles and grasping surfaces dry, clean, and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

Service

1. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
2. Maintain labels and nameplates on the tool. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.

Belt sander and drum sander safety warnings

Hold the power tool with insulated gripping surfaces, because the sanding surface may contact its own cord. Cutting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

Vibration Safety

This tool vibrates during use. Repeated or long‑term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms, and shoulders. To reduce the risk of vibration-related injury:

1. Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened by use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any symptoms related to vibration (such as tingling, numbness, and white or blue fingers), seek medical advice as soon as possible.
2. Do not smoke during use. Nicotine reduces the blood supply to the hands and fingers, increasing the risk of vibration-related injury.
3. Wear suitable gloves to reduce the vibration effects on the user.
4. Use tools with the lowest vibration when there is a choice.
5. Include vibration-free periods each day of work.
6. Grip the tool as lightly as possible (while still keeping safe control of it). Let the tool do the work.
7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.
8. Center the Pad on the Backing Pad to reduce vibration.

Grounding

WARNING

TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION:
Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use? If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.

Grounded Tools: Tools with Three Prong Plugs

1. Tools marked with “Grounding Required” have a three-wire cord and three-prong grounding plug. The plug must be connected to a properly grounded outlet. If the tool should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock. (See 3-Prong Plug and Outlet.)
2. The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool. The green wire in the cord must be the only wire connected to the tool’s grounding system and must never be attached to an electrically “live” terminal. (See 3-Prong Plug and Outlet.)
3. The tool must be plugged into an appropriate outlet, properly installed, and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in the preceding illustration. (See 3-Prong Plug and Outlet.)

Double Insulated Tools: Tools with Two Prong Plugs

1. Tools marked “Double Insulated” do not require grounding. They have a special double insulation system that satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories, Inc., the Canadian Standard Association, and the National Electrical Code.
2. Double-insulated tools may be used in either of the 120-volt outlets shown in the preceding illustration.
   (See Outlets for 2-Prong Plug.)

Extension Cords

1. Grounded tools require a three-wire extension cord. Double Insulated tools can use either a two or three-wire extension cord.
2. As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage. (See Table A.)
3. The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord. (See Table A.)
4. When using more than one extension cord to make up the total length, make sure each cord contains at least the minimum wire size required. (See Table A.)
5. If you are using one extension cord for more than one tool, add the nameplate amperes and use the sum to determine the required minimum cord size. (See Table A.)
6. If you are using an extension cord outdoors, make sure it is marked with the suffix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.
7. Make sure the extension cord is properly wired and in good electrical condition. Always replace a damaged extension cord or have it repaired by a qualified electrician before using it.
8. Protect the extension cords from sharp objects, excessive heat, and damp or wet areas.

*TABLE A: RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS (120/240 VOLT)**

NAMEPLATE

AMPERES

(at full load)

| EXTENSION CORD LENGTH
25´| 50´| 75´| 100´| 150´
0 – 2.0| 18| 18| 18| 18| 16
2.1 – 3.4| 18| 18| 18| 16| 14
3.5 – 5.0| 18| 18| 16| 14| 12
5.1 – 7.0| 18| 16| 14| 12| 12
7.1 – 12.0| 18| 14| 12| 10| –
12.1 – 16.0| 14| 12| 10| –| –
16.1 – 20.0| 12| 10| –| –| –
* Based on limiting the line voltage drop to five volts at 150% of the rated amperes.

Symbology

Warning Symbols and Definitions

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER: Indicates a hazardous situation that, if not avoided, will result in death or serious injury.

WARNING: Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.

NOTICE: Addresses practices not related to personal injury.

SPECIFICATIONS

SETUP – BEFORE USE

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before setting up or use of this product.

Power Supply Requirements

• 120VAC, 60Hz, 8A

Functions

1. Front Handle
2. Spindle Lock
3. Speed Dial
4. Back Handle
5. Power Cord
6. Trigger Lock
7. Trigger
8. Backing Pad

OPERATING INSTRUCTIONS

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before setting up or use of this product.

Workpiece and Work Area Set Up

1. Workpiece selection:
   • Workpiece must be free of foreign objects.
   • Wear a NIOSH-approved respirator and have appropriate ventilation whenever sanding pressure-treated lumber.
2. Designate a work area that is clean and well-lit. The work area must not allow access by children or pets to prevent distraction and injury.
3. Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage. The power cord must reach the work area with enough extra length to allow free movement while working.
4. If working on panels not attached to a vehicle, secure loose workpieces using a vise or clamps (not included) to prevent movement while working.
5. There must not be objects, such as utility lines, nearby that will present a hazard while working.

Tool Changing

WARNING

TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Make sure that the Trigger is in the off‑position and unplug the tool from its electrical outlet before performing any procedure in this section.

Setting and Testing

1. Center and press the polishing pad (sold separately) firmly onto Backing Pad.
2. With Trigger off, plug the Polisher into a grounded 120VAC outlet.
3. Press Trigger and run the tool for at least 30 seconds.
4. If abnormal noise/vibration occurs or the polishing pad loosens, have the problem corrected before further use?

General Instructions for Use

1. Wash the work surface thoroughly, and make sure it is free of dust, dirt, oil, grease, etc.

2. Press the clean polishing pad (sold separately) firmly onto Backing Pad. The pad must be centered on the Backing Pad to reduce vibration and allow proper control of the tool.

3. Set the speed dial to the minimum setting.
   NOTICE: Only use slower speeds for polishing.
   Otherwise, damage may occur to the paint being polished. Harbor Freight Tools is not responsible for damage to the vehicle’s finish due to improper use of this tool.

4. For the first product application, apply an X-shape of the product (compound, polish, or wax, sold separately) across the face of the pad.

5. With Trigger off, plug the Polisher into a grounded 120VAC outlet.
   WARNING! TO PREVENT SERIOUS INJURY: To prevent electric shock, keep electrical connections off the ground.
   WARNING! TO PREVENT SERIOUS INJURY: The tool will restart automatically if stalled.
   CAUTION! Start and stop the tool only while it is held firmly against the surface of the vehicle. Failure to do so may result in the polishing pad being thrown from the Backing Pad.

6. Position the tool so that the pad is flat on the panel to be polished, with the speed setting on 3.
   Press the Trigger to start the tool.

7. To lock the Trigger: Press Trigger, press the Trigger Lock button and then release Trigger.
   To stop, press then releases Trigger.
   Note: Start the tool at its lowest speed then increase the speed as needed.
   WARNING! TO PREVENT SERIOUS INJURY: Allow the tool to come to a complete stop before setting it down.

8. For the initial application (priming the pad), run the tool for 30 seconds then turn the tool off and remove the pad from the work surface.
   Keep pressure off of the tool when operating.
   The polishing pad should LIGHTLY contact the polishing surface.
   After priming the pad, clean the pad with compressed air or a brush. For the additional applications, apply 3 drops of product around the outer edge of the pad.9.
   The most common error when polishing a vehicle is applying too much product. If the polishing pad becomes saturated with the product, removing the product will be more difficult and will take longer.
   Applying too much product may also reduce the life of the polishing pad.
   If the polishing pad continually comes off the Backing Pad during use, too much product may have been applied.

9. Apply the product to all flat surfaces with broad, sweeping strokes in a crisscross pattern to ensure complete and even coverage.

10. Repeat the previous steps to add more products. Clean the pad often with compressed air or a pad cleaning brush or spur.

11. When done, turn off the tool and unplug it after use. Remove and clean the pad. Clean tools, then properly store each indoors and out of children’s reach.

NOTICE: To prevent damage to the polishing pad and vehicle finish: Only apply the polishing pad flat against the surface.

MAINTENANCE AND SERVICING INSTRUCTIONS

Procedures not specifically explained in this manual must be performed only by a qualified technician.

WARNING

• TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
• Make sure that the Trigger is in the off‑position and unplug the tool from its electrical outlet before performing any procedure in this section.
• TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:
• Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use?

Cleaning, Maintenance, and Lubrication

1. BEFORE EACH USE, inspect the general condition of the tool. Check for:
   • loose hardware,
   • misalignment or binding of moving parts,
   • damaged cord/electrical wiring,
   • cracked or broken parts, and
   • any other condition that may affect its safe operation.
2. AFTER USE, wipe the external surfaces of the tool with a clean cloth.
3. WARNING! TO PREVENT SERIOUS INJURY: If the plug or the supply cord of this power tool is damaged, it must be replaced only by a qualified service technician.

Troubleshooting

2.  No power at the outlet.

__

__

3.  Tool’s thermal reset breaker tripped.

4.  Internal damage or wear. (Carbon brushes or Trigger, for example.)

| 1.  Check that cord is plugged in.

2.  Check the power at the outlet. If the outlet is unpowered, turn off the tool and check the circuit breaker.

If the breaker is tripped, make sure the circuit is the right capacity for the tool and the circuit has no other loads.

3.  Turn off the tool and allow it to cool.

__

4.  Have a technician service tool.

The tool operates slowly.| 1.  Forcing the tool to work too fast.

2.  Extension cord too long or cord diameter too small.

| 1.  Allow the tool to work at its own rate.

2. Eliminate the use of extension cords. If an extension cord is needed, use one with the proper diameter for its length and load. See Extension Cords

in the Grounding section on page 4.

Performance

decreases over time.

| Carbon brushes worn or damaged.| Have a qualified technician replace the brushes.
Excessive noise

or rattling.

| Internal damage or wear.  (Carbon

brushes or bearings, for example.)

| Have technician service tool.
Overheating.| 1.  Forcing the tool to work too fast.

2.  Blocked motor housing vents.

__

__

3.  Motor being strained by a long or small diameter extension cord.

| 1.  Allow the tool to work at its own rate.

2.  Wear ANSI-approved safety goggles and NIOSH-approved dust mask/respirator while blowing dust out of the motor using compressed air.

3. Eliminate the use of extension cords. If an extension cord is needed, use one with the proper diameter for its length and load. See Extension Cords

in the Grounding section on page 4.

Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect the power supply before service.

Record Product’s Serial Number Here:
Note: If the product has no serial number, record the month and year of purchase instead.
Note: Some parts are not available individually as replacement parts. Specify UPC 193175474278 when ordering parts.

LIMITED 90-DAY WARRANTY

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special, or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

26677 Agoura Road • Calabasas, CA 91302 • 1-888-866-5797

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