KARCHER IVM 40-24-2 Industrial Vacuum Instruction Manual

: June 9, 2024
: Karcher

IVM 40-24-2 Industrial Vacuum

Instruction Manual

Register your product
www.kaercher.com/welcome

IVM 40-24-2 Industrial Vacuum

General instructions

Read these original instructions before using your device for the first time, adhere to the instructions contained therein and store them for later reference or subsequent owners.

Be sure to read the safety instructions no. 5.956-249.0 prior to the initial startup.
If the operating instructions and safety instructions are not observed, the device can be damaged and dangers could arise for users and other persons.
Notify the dealer immediately in the case of shipping damage.

Safety information

Hazard levels
DANGER

Indication of an imminent threat of danger that will lead to severe injuries or even death.
WARNING
Indication of a potentially dangerous situation that may lead to severe injuries or even death.
CAUTION
Indication of a potentially dangerous situ- ation that may lead to minor injuries.
ATTENTION
Indication of a potentially dangerous situation that may lead to damage to property.

General safety instructions

It is essential to read the enclosed safety instructions for wet/dry vacuum cleaners before using the device for the first 0time!
DANGER Observe the applicable safety instructions for the materials being vacuumed.
WARNING The device is not suitable for vacuuming up dusts that are harmful to human health. The device must not be used or stored outdoors in wet conditions. Apply the parking brake at the steering roller to ensure a secure footing for the device. The device may move uncontrollably if the parking brake is open.
CAUTION In case of longer breaks in operation and after use, switch off the device at the power switches and unplug the mains plug.

Behaviour in the event of an emergency
DANGER
Risk of injury and damage in the event of a short-circuit or other electrical faults
Danger of electric shock, danger of burns Switch off the device and unplug the mains plug.

Intended use

The device is intended for:

Wet and dry cleaning of floor and wall surfaces
For vacuuming moist or liquid substances
For vacuuming dry, non-flammable dusts from machines
Industrial use, e.g. in storage and production areas and on production machinery Any other use constitutes improper use.

The device must not be used for the following purposes:

Vacuuming of dangerous dusts
Crane loading

Environmental protection

The packing materials can be recycled. Please dispose of packaging in accordance with the environmental regulations.
Electrical and electronic appliances contain valuable, recyclable materials and often components such as batteries, rechargeable batteries or oil, which – if handled or disposed of incorrectly – can pose a potential threat to human health and the environment. However, these components are required for the correct operation of the appliance. Appliances marked by this symbol are not allowed to be disposed of together with the household rubbish.

Notes on the content materials (REACH)
Current information on content materials can be found at: www.kaercher.com/REACH

Accessories and spare parts

Only use original accessories and original spare parts. They ensure that the appliance will run safely and fault-free.
Information on accessories and spare parts can be found in the Service area at www.kaercher.com.

Please note:

No accessories are included in the scope of delivery. The accessories must be ordered separately depending on the application.
The correct function of the device is only guaranteed by the prescribed nominal width of the suction hose (see chapter Technical data).
Spare parts and accessories are available from your dealer or from your KÄRCHER branch.

Scope of delivery
Check the contents for completeness when unpacking. In the event of shipping damage, please notify your dealer.

Device description

For the illustrations, refer to the graphics page
Illustration A

Steering roller with parking brake
Dirt receptacle
Suction hose port
Filter ring
Spacer lock
Filter dedusting
Suction turbine power switch
Suction head
filter
Sealing ring
Filter hold-down device
Mains cable
Carrying handle
Cable clips
Type plate
Spacer
Bow handle of the dirt receptacle
Push handle
Suction head lock
Chassis

Initial startup

ATTENTION
Exceeding the grid impedance Electrical shock in the event of a short-circuit The maximum permissible mains grid impedance at the electrical connection point (see Technical data) must not be exceeded. Contact your electricity supplier in the case of any uncertainties regarding the mains grid impedance at your electrical connection point.

Bring the device into the working position.
Secure the device with the parking brakes.
Insert the suction hose into the suction connection.
Plug the desired accessory onto the suction hose.
If necessary, fit a dust collection bag in the dirt receptacle (see chapter Fitting the dust collection bag).
Ensure that the dirt receptacle is correctly fitted.

Fitting the dust collection bag
A dust collection bag can be inserted into the dirt receptacle to allow dust- free emptying of the device. Note The dust collection bag must not be used for wet vacuum cleaning.

Fit the dust collection bag in the dirt re- ceptacle and carefully press it against the wall of the container.
Fold the edge of the bag over the edge of the dirt receptacle.

WARNING
Improper handling when locking the dirt receptacle Risk of crushing
Under no circumstances should you hold your hands between the dirt receptacle and filter ring or allow them to come close to the lifting mechanism while locking it.
Lock the dirt receptacle by operating the bow handle with both hands.
3. Fit the dirt receptacle in the device.

Operation

After vacuuming moist or liquid substances, see chapter Switching from wet to dry vacuuming.

Switching on the device

Plug the mains plug into the socket.
Switch on the device via the suction turbine power switches.
Note Select the required suction power via the suction turbine power switch, starting with suction turbine 1. Always switch the suction turbines on and off one after the other. 3. Start the vacuuming process.

Performing the vacuuming process

Regularly check the filling level in the dirt receptacle, since the device does not switch off automatically.
If necessary, empty the dirt receptacle (see chapter Emptying the dirt receptacle).
If necessary, clean the filter (see chapter Dedusting the filter) or change/ replace the filter (see chapter Changing/replacing the filter).

Wet vacuum cleaning
ATTENTION Risk of damage if the dirt receptacle overflows The dirt receptacle can fill within a few seconds and overflow when vacuuming large amounts of liquids. Continuously monitor the filling level.

Remove the dust collection bag, if necessary, before wet vacuum cleaning (see chapter Emptying the dirt receptacle)
After wet vacuum cleaning: a Dry the filter. b Clean the dirt receptacle with a moist cloth and dry it off.

Switching from wet to dry vacuuming
ATTENTION Switching from wet to dry vacuuming Risk of damage to the filter Do not vacuum dry dust with a wet filter element because this clogs the filter and can make it unusable.

Allow the wet filter to dry completely or replace it with a dry filter before using the device for dry vacuuming.
Replace the filter if necessary.

Switching off the device

Switch off the device via the suction turbine power switches.
Pull out the mains plug.

Dedusting the filter
During operation, the filter must be cleaned as necessary depending on the amount of suction material.
Illustration B

Close the inlet opening or the suction hose during the suction process.
Pull the flap of the filter dedusting system 3-4 times and hold it open for 12 seconds each time.

Each time after use

Remove the accessories.
Remove the accessories and, if necessary, flush with water and allow to dry.
Empty the dirt receptacle (see chapter Emptying the dirt receptacle).
Vacuum the inside and outside of the device and clean with a moist cloth.
Remove the filter for drying if wet suction material has been vacuumed.

Emptying the dirt receptacle
WARNING
Risk of crushing
When removing or replacing the container, watch for moving parts.
Note
The dirt receptacle must be emptied when it is has filled up to approx. 3 cm below the upper edge.

Regularly check the filling level in the dirt receptacle, since the device does not switch off automatically.

Dedust the filter if dry material has been vacuumed (see chapter Dedusting the filter).
Switch off the device.
Secure the device with the parking brakes.
Illustration C
Pull the bow handle up.
The dirt receptacle is unlocked and lowered. Illustration
Pull the dirt receptacle out of the device by the bow handle.
Remove the dust collection bag if necessary. a Close the dust collection bag and remove it from the dirt receptacle. b Dispose of the dust collection bag and contents according to the applicable waste disposal regulations.
Empty the dirt receptacle.
WARNING
Improper handling when locking the dirt receptacle
Risk of crushing
Under no circumstances should you hold your hands between the dirt receptacle and filter ring or allow them to come close to the lifting mechanism while locking it.
Lock the dirt receptacle by operating the bow handle with both hands.
Fit the dirt receptacle in the device and lock it with the bow handle.

Transport

CAUTION
Failure to observe the weight
Risk of injury and damage
Be aware of the weight of the device during transportation.

Secure the device against slipping and tipping over when transporting in vehicles.

Storage

CAUTION
Failure to observe the weight
Risk of injury and damage
Be aware of the weight of the device during storage.

Store the device indoors only.

Care and service

DANGER Risk of injury due to inadvertently starting up device and also due to electric shock. Switch off the device immediately and unplug the mains plug before performing work.

Inspection and maintenance work
Have the device regularly inspected according to the respective national accident prevention regulations. Maintenance work as specified by the manufacturer must be performed by a technically qualified person at the specified regular intervals and in accordance with the applicable regulations and safety requirements. Work on electrical components may only be performed by a qualified electrician. Please contact a KÄRCHER branch office if you have any questions.

Maintenance intervals / user maintenance
No periodic maintenance intervals are specified for this device. The following maintenance is to be performed as necessary:

Wash the filter.
Change the filter.
Replace the filter.

Wash the filter
ATTENTION
Use of detergents or bleach Damage to the filter.
Clean the filter with water only. Only fit the filter in the device when it is completely dry.
The star folded filter can be washed out under running water.

Always flush the star folded filter from the inside to the outside so that no remaining particles impair the filter performance.

Changing/replacing the filter

Secure the device with the parking brakes.
Switch off the device at the power switches.
Pull out the mains plug.
Unlock and remove the suction head.
Unlock and remove the spacer.
Remove the filter.
Check the sealing ring for damage.
Remove any dirt deposits from the clean air side.
Fit the new filter in reverse order. Make sure that the filter hold-down device is centred in the filter pockets.
Fit and lock the spacer.
Fit and lock the suction head.

Troubleshooting guide

DANGER
Unintentional start-up of the device /electric shock Unintentional start-up of the suction motor can cause injuries. Voltage present on electrical parts can cause an electric shock.
Switch off the device and unplug the mains plug before performing any work on the device.
Have all checks and work on electrical parts performed by an qualified technician.

Note
The device must be switched off immediately in the event of a malfunction. The malfunction must be eliminated before switching the device on again. If the malfunction cannot be corrected, the device must be checked by the Customer Service department. Suction turbine does not start up 1. Check the socket and the power supply fuse. 2. Check the mains cable and the mains plug of the device. 3. Switch the device on.

Suction power decreases

Remove the blockages from the suction nozzle, the suction pipe or the suction hose.
Clean the filter (see chapter Dedusting the filter).
Empty the dirt receptacle (see chapter Emptying the dirt receptacle).

Escaping dust when vacuuming

Check the seating of the filter and correct if necessary.
Clean the filter (see chapter Dedusting the filter).
Replace the filter (see chapter Changing/replacing the filter).

Disposal

At the end of its service life, the device is to be disposed of in accordance with statutory regulations.

Warranty

The warranty conditions issued by our relevant sales company apply in all countries. We shall remedy possible malfunctions on your appliance within the warranty period free of cost, provided that a material or manufacturing defect is the cause. In a warranty case, please contact your dealer (with the purchase receipt) or the next author- ised customer service site. (See overleaf for the address)

Technical data

Electrical connection

Electrical connection|
---|---
Mains voltage| V| 220-
| | 240
Phase| ~| 1
Power frequency| Hz| 50-60
Nominal power| W| 2100
Maximum power| W| 2300
Protection class| | IPX4
Protection class| | I*
Maximum permissible mains grid impedance| Ω| 0.224+ j0.140
Dimensions and weights|
---|---
Typical operating weight| kg| 36
Length x width x height| mm| 645 x
655 x
1150
Filter area| m2| 1.6
Ambient conditions

Storage temperature °C -10-40
Device performance data
Container capacity l 40
Vacuum kPa 22.5
Air quantity l/s 2 x 53
Suction hose connection NW DN70
Nominal width of the suction hose DN40/ 50
Filter order number 9.990018.0

Determined values in acc. with EN 60335-2-69
Hand-arm vibration value m/s 2 < 2.5
Uncertainty K 2 m/s 1
Sound pressure level LpA dB(A) 77
Uncertainty KpA dB(A) 2

Mains cable
Type H07R N-F 3G1.5 mm 2
Part number 6.650035.0 Cable length m 10

with elements of protection class II arrangement Subject to technical changes without notice.

Declaration of Conformity

EU Declaration of Conformity
We hereby declare that the machine described below complies with the relevant basic safety and health requirements in the EU Directives, both in its basic design and construction as well as in the version placed in circulation by us. This declaration is invalidated by any changes made to the machine that are not approved by us. Product: Dry vacuum cleaner Product: Wet/dry vacuum cleaner Type: 9.989-xxx

Currently applicable EU Directives
2006/42/EC (+2009/127/EC)
2014/30/EU
2011/65/EU

Harmonised standards used
EN 60335-1
EN 60335-2-69
EN 55014-1: 2017 + A11: 2020
EN 55014-2: 2015
EN IEC 61000-3-2: 2019
EN 61000-3-3: 2013 + A1: 2019
EN 61000-3-11: 2000
EN 62233: 2008
EN IEC 63000: 2018

National standards used
The signatories act on behalf of and with the 0authority 0of the 0company management.

Managing partner
M.Pfister
Kärcher Industrial Vacuuming GmbH
Robert-Bosch-Straße 4-8
73550 Waldstetten (Germany)
Ph.: +49 7171 94888-0
Fax: +49 7171 94888-528
Waldstetten, 21/11/01

Declaration of Conformity (UK)
We hereby declare that the product described below complies with the relevant provisions of the following UK Regulations, both in its basic design and construction as well as in the version put into circulation by us. This declaration shall cease to be valid if the product is modified without our prior approval.
Product: Dry vacuum cleaner
Product: Wet/dry vacuum cleaner
Type: 9.989-xxx

Currently applicable UK Regulations
S.I. 2008/1597 (as amended)
S.I. 2016/1091 (as amended)
S.I. 2012/3032 (as amended)

Designated standards used
EN 60335-1
EN 60335-2-69
EN 55014-1: 2017 + A11: 2020
EN 55014-2: 2015
EN IEC 61000-3-2: 2019
EN 61000-3-3: 2013 + A1: 2019
EN 61000-3-11: 2000
EN 62233: 2008
EN IEC 63000: 2018

National standards used –
The signatories act on behalf of and with the authority of the company management.

Managing partner
M.Pfister
Kärcher Industrial Vacuuming GmbH
Robert-Bosch-Straße 4-8
73550 Waldstetten (Germany)
Ph.: +49 7171 94888-0
Fax: +49 7171 94888-528
Waldstetten, 21/11/01 2-2-HC-A5-GS- awx2508http://kaer.ch/er/?l=TwSoJtl9IUOwZyAe1rHDyw