THOROUGHCLEAN WATER BLASTERS D10M-36H 10 hp Yanmar Diesel Driven Hot Water Pressure Cleaners User Manual
- June 9, 2024
- THOROUGHCLEAN WATER BLASTERS
Table of Contents
D10M-36H 10 hp Yanmar Diesel Driven Hot Water Pressure Cleaners
Product Information
The 10 hp Yanmar diesel-driven hot water pressure cleaners are
available in different models, including Skid-Mounts (D10M-36H,
D10M-36H-BB, D10M-36H-BBO) and Trailer Mounts (D10M-36H-T,
D10M-36H-TO, D10M-36H-TD). The product is manufactured by
ThoroughClean Water Blasters and comes with a build specification
that includes a boiler and temperature frame type, engine model,
start gearbox, battery, battery box, new Hawk pump model, old Hawk
pump model, maximum pressure and flow, set-up/de-rated pressure and
flow, nozzle size at setup pressure, pump speed RPM, hour meter,
engine-pump vibe-mounted slave oil tank to pump, stainless steel
water break tank, low water engine shut-down, soft-acting bypass
valve, Thermoshield protection, built-in reel, hose length, water
tank, independent water filter, gun and 900 mm stainless steel
lance. The product also features Mine Spec Features and comes in
different sizes and weights depending on the model.
Product Usage Instructions
Before operating the machine, it is important to read the
WARNINGS & SAFETY INSTRUCTIONS provided in the manual. Check
the oil levels daily and during the first 10 to 12 hours of
operation, manufacturing debris like SWARF/LOCTITE may come through
the machine and cause blockages of the high-pressure jet. Switch
off the machine, trigger the gun to release stored pressure, remove
the nozzle and clean if this occurs.
To operate/clean the machine, follow these steps:
-
Using a Fan Jet, first blast off heavy soil or dirt build-up.
The unit comes standard with a 15-degree nozzle correctly sized for
the pressure and flow for your machine. Always use the same size
nozzle (NEW) to test the machine for performance. -
Apply detergent to partially cleaned surface using low
pressure. (Apply detergent by spraying from bottom up to avoid
streaking – using a dual-lance and detergent assembly.) Allow to
soak for a few minutes. -
Blast off dirt using high pressure and a ‘bottom – up’
approach. -
Lastly, rinse off thoroughly with ‘top down’ approach.
When shutting down the machine, follow the correct procedure of
replacing LARGE filter cartridges on large grey filters. Regular
checks should also be done as per the maintenance schedule provided
in the manual.
Congratulations on purchasing one of Australia’s Toughest high pressure water
blasters. Superior Cleaning designed to last!
OPERATORS MANUAL
for
10 hp YANMAR DIESEL DRIVEN HOT WATER PRESSURE CLEANERS
Apply to MODELS: Skid-Mounts: D10M-36H, D10M-36H-BB, D10M-36H-BBO Trailer
Mounts: D10M-36H-T, D10M-36H-TO, D10M-36H-TD
Index:
Page: 2 Technical data / Specifications 3 Installation & Start-up 4 Operating
Tips, Shutting down, Regular Checks 6/7 Maintenance Schedule 8/9 Trouble
Shooting Guide 10 What can cause expensive damage to your machine 11 WARNINGS
& SAFETY INSTRUCTIONS 12 MEDIC ALERT Information 13/14 Warranties 15 Terms &
Conditions of Sale 16 Pump info, by-pass valve info, electrical plan
© TRHC Pty Ltd
D10M-Yan-Thor
ISSUED: Feb 2022
Version 1
Manufactured by:
ThoroughClean Water Blasters
12 Ashburn Road, Bundamba, QLD 4304, Australia Ph: +61 (0) 7 5467 2025
www.thoroughclean.com.au
Model & Serial: …………………………. Date of Purchase: ………………………. Purchased from:
…………………………
pg. 1
Build Spec Boiler & Temp
Frame Type
Engine Model
Start Gearbox Battery Battery Box New HAWK Pump Model Old HAWK pump model Max
Pressure & Flow Set-up / de-rated pressure & flow Nozzle size at setup
pressure
Pump Speed RPM
Hour Meter Engine-Pump vibe-mounted Slave Oil Tank to pump S/steel Water Break
Tank Low water engine shut-down Soft-acting Bypass Valve Thermoshield
Protection Built-in Reel
Hose length Water Tank
Ind. Water Filter Gun & 900 mm s/steel lance Weight: Size (L x W x H) cm Mine
Spec Features
D10M-36H
Mine Diesel – 70ºC. 21 lit. fuel tank
Skid
YANMAR 10 hp L100N 1 Cylinder Air cooled, 442 cc
Electric + recoil 2:1 reduction
·
NPM1525R
HC456
3625 psi 15 lpm
2600 psi 15 lpm
15045 1450
· ·
·
· (if required)
· (if required)
·
· · (Optional
without) 30m
· · 335 kg 133 x 71 x 150
As Specified
D10M-36H-BB D10M-36H-BBO
`O’ = Oval tank Mine
Diesel – 70ºC. 21 lit. fuel tank Skid with 1000 litre
tank YANMAR 10 hp L100N 1 Cylinder Air cooled, 442 cc Electric + recoil 2:1
reduction
· · NPM1525R
HC456
3625 psi 15 lpm
2600 psi 15 lpm
15045
1450 · ·
·
·
·
· 30m 1000 lit. IBC 1000 lit. Poly · (double)
· ~400 kg (tbc) 224 x 122 x 140 274 x 122 x 110 As Specified
D10M-36H-T D10M-36H-TO
`O’ = Oval tank Mine
Diesel – 70ºC. 21 lit. fuel tank
Trailer with 1000 litre tank
YANMAR 10 hp L100N 1 Cylinder Air cooled, 442 cc
Electric + recoil 2:1 reduction
· ·
D10M-36H-TD
`D’ = Double Axle
Mine
Diesel – 70ºC. 21 lit. fuel tank Trailer with 2000
litre tank YANMAR 10 hp L100N 1 Cylinder Air cooled, 442 cc Electric +
recoil 2:1 reduction
· ·
NPM1525R
NPM1525R
HC456
HC456
3625 psi 15 lpm 3625 psi 15 lpm
2600 psi 15 lpm 2600 psi 15 lpm
15045
1450 · ·
·
15045
1450 · ·
·
·
·
·
·
·
30m 1000 lit. IBC 1000 lit. Poly · (double)
·
~600kg / ~650kg 3.6 x 1.85 x 1.8 4.1 x 1.85 x 1.5
As Specified
· 30m 2000 lit. IBC 2000 lit. Poly · (double)
· ~1,100 kg (tbc)
TBC
As Specified
2
Read WARNINGS & SAFETY INSTRUCTIONS before operating machine
INSTALLATION · Inspect shipment for damages during transit and unpack
WARNING PLEASE READ SAFETY INSTRUCTIONS FIRST!
· For Skid Mounted machines with no on-board water tank: Connection supply
hose to water supply: – Important: Use hose with minimum 20 mm inside diameter
– Required pressurised water supply (not gravity) with minimum of 10 PSI and
~20% more flow that pump flow rate (litres per minute) – Turn on the water
supply (open tap fully). Water will fill the break tank if fitted For Skid-
mounted units with water tanks and Trailer-mounted units ensure tank has
enough water and the water level is at least above the low level float switch
otherwise the engine won’t start
· Unroll the hose fully ensuring there are no kinks in it · Trigger gun to
expel any air in the system
LAST CHECKS & START: · Check all hoses are connected and check for damage or
water leaks · Check diesel fuel levels in both engine and Boiler fuel tank ·
Check oil level in the pump. The oil sight glass should be HALF full not
more! If oil need to be topped up, use SAE10W40 or SAE 15W40 or SAE30 and top
up at the Slave Oil Tank if fitted, otherwise on the pump itself. · Ensure
water supply tap (on portable machines) or tank ball valves (on skid mounts
and trailers -if fitted between tank and water filters) are wide open
Control Box:
· Ensure that the Emergency Stop button is not engaged
· Switch on by turning the ENGINE ON/OFF switch to the ON position or press
the GREEN START button. The machine will fire up, start pumping and the RED &
ORANGE indicator light will be off.
· The engine is now running, pump is pumping and water is running in by-pass.
· Pull the trigger on the gun by pointing the lance in a safe direction.
· When the trigger is released, the pump is still pumping and water is in by-
pass.
TO ENGAGE HOT WATER: · Turn BOILER ON/OFF switch to ON. The GREEN Indicator
Light will be lit. · Boiler will fire up and hot water will start to flow
after a few seconds of water blasting. · The water temperature is pre-set and
can not/should not be changed. 99% of fates and oils melt below 70 degrees
Celsius and by keeping water temperature to 70 degrees allows a higher flow
rate to be heated, saving on fuel, longer life from coil and other components.
3
FAULT INDICATOR LIGHTS:
· For units fitted with control boxes with indicator lights: The RED light is
an engine fault indicator light check engine oil (low pressure) and check
that engine isolator switch is not engaged.
· The ORANGE light is a water fault indicator light: Check water level or
water supply when lit.
REMEMBER: Check Oil Levels DAILY!
NOTE: ·
· ·
During the first 10 to 12 hours of operation, manufacturing debris like SWARF
/ LOCTITE may come through the machine and cause blockages of the high
pressure jet. Switch the machine off, trigger the gun to release stored
pressure, remove nozzle and clean if this occurs.
Do not crank the engine excessively no more than 10 20 seconds at a time.
Allow 2 minutes for starter motor to cool down.
Engine REVS is locked! Do not unlock or change as this will void your
warranty. Engine revs has been set so engine is running at peak engine torque
curve at comfortable revs set to the power requirement for the pump,
pressure and flow. DO NOT ALTER!
OPERATING/CLEANING TIPS:
1. Using a Fan Jet, first blast off heavy soil or dirt build-up. The unit
comes standard with a 15 degree nozzle correctly sized for the pressure and
flow for your machine. Always use the same size nozzle (NEW) to test the
machine for performance
2. Apply detergent to partially cleaned surface using low pressure. (Apply
detergent by spraying from bottom up to avoid streaking – using a dual-lance
and detergent assembly.) Allow to soak for a few minutes.
3. Blast off dirt using high pressure and a ‘bottom – up’ approach. 4.
Lastly, rinse off thoroughly with ‘top down’ approach.
SHUTTING DOWN:
IMPORTANT ALWAYS turn boiler off first (by turning the Boiler ON/OFF switch to the `OFF’ position) and run cold water through the system by blasting with cold water for 3 5 minutes before shutting down!
· Turn the ON/OFF switch to OFF · Turn off water supply and disconnect from water supply (Portable skid units only) · Squeeze gun several times to release any stored pressure · Lay out high pressure hose straight and then reel back up onto reel (if fitted with reel) · Lock reel into place using the barrel bolt (only on Trailers and Skid-mount units)
REGULAR CHECKS:
· Check all oil levels : o KOHLER engine oil level check dip-stick. Use
manufacturer’s recommendations. o Gearbox oil level (sight glass should be
half) SAE80W90 Gearbox oil. o Pump oil level (sight glass should be half full)
SAE 15W40 / SAE 10W/40 SAE 30
· Water Supply – Low water supply can cause cavitation and/or pump running dry
casing expensive pump failure. Always check to ensure supply is: o
Uninterrupted o Pressure is good (10 PSI / 30 LPM) o There are no kinks in
supply hose o Fittings are in good condition and not leaking
· Worn Jets -System will function okay, but with oversized, worn jets, the
pressure will be much lower and cleaning ability reduced. Always use new jets
to check operation efficiency
· Operating Pressure – Check operating pressure to see if it within 10% of
units specified operating pressure. If pressure drops over time it may
indicate general wear and tear and a service is recommended.
4
· Air Leaks – Especially in suction to pump hoses. Repair immediately if
found. Check for cuts & abrasions
· Lance & Gun assemblies – Check for damage and leaks · Filters – Check to
ensure filters are clean, filter heads/tops are not cracked, seals are not
worn and sealed air tight and mesh tube is unblocked · Motor Speed – Check
unit if motor speed is too low. If motor makes a humming sound,
switch off immediately. Do not use extension cords on these units plug
straight into wall socket! · SAFETY – Ensure safety protective gear is used
and in good state of repair. Ensure Safety MEDIC ALERT Card is handy. ·
Prolonged by-pass – Leaving the unit in prolonged by-pass (machine is switched
on but trigger is not depressed) can cause excess wear & tear due to water
over-heating which damages seals. Portable units have a safety mechanisms
built in to prevent damage:
o Automatic dumping of hot water when water temp rises above 63 deg C. · Worn
By-Pass Valves – Soft-Acting By-Pass valves should NOT store high pressure
water
in hose down-stream between by-pass valve and high pressure gun. · Water Leaks
– Excessive hammering can cause damage. Fix leaks when they occur · Water
Condition – Ensure water source is clean (potable water). Not recycled water
or
bore water which can damage pumps. · Tyre Pressure Trailer mounted units
only · Mechanical Brake System Check all bolts and nuts tighten if
neccesary Remember to check filters regularly and clean under running water.
The correct procedure for replacing the filter mesh in the small black filters
(vs the large grey filters) is to first put the mesh into the cup after
rinsing under running water and then screw it back onto the filter head. This
is the opposite of replacing the filter mesh in the large filters.
Correct procedure of replacing LARGE filter cartridges on large grey filters:
· Always put the filter mesh tube into the black `head’ first (the part
mounted on the frame) ensuring it is square and tight.
· Now screw on the grey cup part of the filter. Doing it the opposite way may
result in a crushing of the filter mesh!
5
MAINTENANCE SCHEDULE: This maintenance schedule does not include the Engine Maintenance Schedule. Please refer to KOHLER Operators Manual or the HONDA website.
ACTION REQUIRED
DAILY
50 HRS 250 HRS 500 HRS ANNUAL
1. Replace high pressure nozzle/jet
As required
YES
YES
YES
2 Check Water Filters Clean or Replace if damaged
YES
YES
YES
YES
YES
3
Inspect for leaks and repair all HP Accessories like gun, hose, swivel, hose reel swivel, nozzle
YES
YES
YES
YES
YES
4 Inspect all electrical cabling for damage or wear repair by qualified electrician
YES
YES
YES
YES
YES
5 Check High Pressure Switch & Flow Switch and replace if faulty
YES
YES
YES
YES
6 Check Oil level in Pump (sight glass half full) YES
YES
YES
YES
YES
7 CHANGE pump oil SAE 15W40 / SAE 30
YES
YES
YES
YES
8 Check Oil level in Gearbox (sight glass half
full) and top up with SAE 80W90 Gearbox oil YES
YES
YES
YES
YES
9 Service transmission, change oil SAE 80W90 10 Strip and Refurbish pump:
– Replace Plunger Rod Oil Seals (3/pump) – Replace Brass Valves (6/pump) –
Replace various seals (3/pump) – Replace Ceramic Piston Plungers if cracked or
worn (3/pump)
11 Check By-Pass valve function test – re-kit or replace if required
12 Function test all Safety Shutdowns
YES
YES
YES
Only if required
YES
YES
YES
YES
YES
YES
13 Check engine sub-frame vibe mounts
YES
YES
YES
14 Check Boiler electrode gap set to 3-5 mm
YES
YES
YES
YES
15 CONTROL PANEL Have an Authorised Electrician Fully Function Test – Repair
or
Replace all Electrical Components.
As required or annually
16 Replace boiler tank fuel filter element
YES
YES
YES
TRAILERS
17 Re-tighten all nuts & bolts on spring
suspension, tow-bar hitch, mechanical brakes. Check tension on mechanical brake cable.
YES
YES
YES
YES
18 Check Tyre Pressure inflate if necessary
Daily Check
MAINTENANCE TIPS:
USE THE FOLLOWING GUIDE WHEN CONSIDERING MAINTENANCE: Always test your machine
using a new high pressure nozzle – correctly sized for set-up pressure and
flow.
Before you start pulling pumps apart, do obvious checks first: · Worn /blocked
Jets · Air Leaks · Engine Speed (Not too low)
6
· Power Supply (Not too low when using long leads on 240 Volt units) · Suction
Filters (Blocked?) · Water supply volume (Not too low) As a guide in normal
use, consider the following: – After replacing 10 x high pressure Stainless
Steel jets/nozzles, it is time to replace the
seals on the pump using a Seal Kit. – At the same time, also replace the seals
on the By-Pass Valve using a By-Pass kit, or if
economically viable, replace by-pass valve. – By-Pass Valves will take 3-5
rebuilds before body wear becomes too much and
replacement is needed. – Pistols, swivels & H.P. Hoses are usually
uneconomical to repair. Replace as necessary.
7
PROBLEM
MACHINE WILL NOT START
TROUBLE SHOOTING GUIDE
POSSIBLE CAUSE
REMEDY
Power not plugged in and switched on
Plug into appropriate outlet and switch on at the wall, then at the machine
No Fuel No Fuel
No or low water supply
Check Fuel. Re-fill fuel tank. Open fuel tank ball valve or fuel solenoid tap Check water supply
Float switch sticking Emergency-Stop engaged Battery Isolator switch engaged Starter Isolator Switch engaged Pump oil level too low Pump oil over temp
Check float switch in water tank Disengage Disengage Disengage Top up with SAE15W40 or SAE30 Allow to cool down
Boiler over temp
Allow to cool down
THE PUMP RUNS BUT DOES NOT PRODUCE
NOISE OR PRESSURE
Timed by-pass shutdown
The pump is not primed and is running dry
SHORT PLUNGER SEAL
LIFE
SHORT BEARING LIFE
MACHINE RUNNING OKAY,
BUT NOT REACHING SPECIFIED PRESSURE
Cavitation or air in the system
Damaged ceramic plunger Excessive pressure and/or temp in the pumped water
Problems with pump-motor connection The oil has not been changed regularly
Excessive pressure of pumped water Sucking air Valves Sticking Seat in
Unloader Valve Worn/ ByPassing Water HP Jet Wrong Size Worn Out Worn Piston
Plunger H.P. Seals Pressure control valve not set right Low speed/rotation
Insufficient Water Supply
FLUCTUATING PRESSURE
Valves Worn/Sticking Blockages/Debris in By-Pass Valve Pump Sucking Air Jet too small Worn Piston HP Seals
First switch off and then on again Check if there is water in the suction line
Check if the gun is open Check if nozzle is not blocked Check that the valves
are not blocked
Check suction hose. Increase diameter size for bigger supply Replace Plunger
Check the temperature and pressure of inlet water
Check status of drive shaft keys, flexible coupling or pulley Change oil as
instructed in the maintenance schedule Check the pressure
Check Suction for Air Leaks Remove Clean Replace Remove Fit BPV Service
Kit Or Exchange Valve Check Replace Check Replace Calibrate valve. Check
seal seat Check motor revs and drive Check Available Water Supply. Clean
Filters in Suction Line. Increase supply hose size
Remove Clean Replace Remove Clean Replace Seal Suction Check correct
size and replace Remove Clean Replace
8
COMMENT
If Electrical
If Petrol or Diesel If Petrol or Diesel If fitted with break tank and auto
shut-down If fitted If fitted If fitted If fitted If fitted with low level
switch If fitted with oil over temp switch If fitted with over temp switch
Some electrical units
Check Water Quality Probably Indicate Service Required Check Pistons for
Cracks
Check Water Quality Check Filters for damage
Service Required
PSI LOW AFTER PERIOD OF USE
Fair Wear / Tear? Suction/Delivery HP Outlet Valves Worn Unloader Valve Worn Piston Seals Worn
Check Replace HP Jet Check Replace
Replace as required Replace as required
Piston Cracked
Replace as required
PUMP VERY “NOISY”
“O” Rings Failed/Leaking “Big End” Worn Drive Belts Loose (if belt driven)
Air in Suction / Pump Cavitating
Problem with pump-motor connection Broken or Weak Suction Valve Spring Valves
Clogged/Sticking Worn Main Crankshaft Bearings
Replace as required Replace as required Check / Tighten Identify Air
Ingress/Seal Check gearbox or coupling
Check Replace As Set
Check Replace As Set
OIL IN PUMP EMULSIFIED/ CONTAMINATED
BY WATER (water in the
oil)
WATER DRIPPING FROM
UNDER PUMP (Between
crankcase and manifold housing)
OIL DRIPPING FROM UNDER PUMP (Between crankcase and manifold housing)
EXCESSIVE VIBRATION/ PULSATIONS IN HP DELIVERY
LINE
WATER FILTER MESH IS
CRUSHED WHEN REPLACED
Inlet Water Temp over 75 deg Celsius Piston to Crankcase Oil Seals Worn
Condensation from High Ambient Humidity Piston Seals Worn/Cracked Piston Water
Blasted into Pump via Breather Cap during Cleaning H.P. Piston Seals Worn or
Worn Plunger Worn Plunger Stop Seal “O” Rings in Plunger Retaining Bolt Worn
Piston to Crankcase (Plunger Shaft) Oil Seals Worn
Accumulator Failed Worn Seals (Wet end seals) Worn Plunger Seals In/Out Pump
Valves Worn Valves full of scale/dirt Pistons Cracked Low Water Supply Gudgeon
Pin in Conrod Stretched Incorrect replacement procedure on Grey NY126 Water
Filters with Blue or Red mesh tube
Reduce inlet Water Temp
Check and Replace
Replace oil more frequently
Check Replace Exercise Care
Check and Replace Seal Pack
Replace Plunger Replace Seal Check and Replace
Check and Replace
Check Replace Replace if worn Replace if worn Check Replace Clean or
replace Check Replace Increase supply Check Replace First insert mesh tube
tightly into the fixed black head of filter assembly and then screw on grey
cover /cup tightly.
Check Recent Activity/Usage Therefore Check suction Filters Check Big Ends for
Piston Slap Check Big Ends for Piston Slap
Probably Uneconomical to Repair Left in By-Pass for excessively long periods?
Look for Oil under Pump Low Pump Oil
Check Pump for Low Oil therefore “Big End” Damage
For small black filters, first insert mesh tube into cover /cup and then screw
onto fixed part.
9
HOW TO CAUSE EXPENSIVE DAMAGE TO YOUR MACHINE
WHAT WAS DONE WRONG: WHAT WAS THE RESULT OF THIS ACTION:
Machine was allowed to run dry (without water supply)
Unit was run on low volume water supply and allowed to cavitate
Cracked and burnt high pressure seals in pump. No. 1 piston cracked due to
thermal shock. Mechanical damages to EVERYTHING:
– Pistol, HP hose, pump valves, pistons
– Crankshaft bearing failure
– Pressure gauge failure
– By-pass valve excessive wear & tear
– Frequent O-rings blow outs
– Brass heads deformed
Over adjust by-pass valve to try and increase PSI
In-Line filter was removed because “It kept blocking up!”
Over-revved engine for more PSI
COMMON MISTAKE: Put a smaller HP Jet onto lance for higher pressure.
Using Contaminated Fuel (“Had to remove fuel filter to keep engine running!”)
Dump pressure was too high. Hydraulic hammer to system every time trigger is
closed. PSI was increased 5-fold normal working pressure.
Excessive wear & tear on pistons / valves / seals / HP jets. Excessive
blocking of filters caused by bore or recycled water with high salt / mineral
content. Pump clogged up with debris.
Remember: Spec requirement says: “Potable water” Engine & Pump premature wear
& tear. (Most increased PSI pressure is lost through by-pass valve and only
small increase in pressure is achieved doing this!) Lost of waster horse
power!
When orifice is reduced, the PSI will rise and then by-pass valve will dump
(thinking the pistol is shut). Most extra PSI will be dumped and only a slight
increase in PSI will be achieved.
Engine, By-pass valve & Pump premature wear & tear.
Excess Fuel-system clean-outs required. If excessive corrosion in carburetor
or injectors is detected after the 2nd or 3rd in-line fuel filter replacement,
then this should ring alarm bells.
Park machine where debris blows all over it. Reverse bulldozer over it. Hire
units long-terms and fluid levels are not checked. Modify 240 Volt electric
unit to override thermal overload on motor. Used 100m extension lead and a 5
Kva Gen-Set.
Run trucks, fork-lifts, tracked excavation equipment over hoses and lance
assemblies/pressure guns.
Our machines are rugged and strong but not battle tanks!
Con-rod through the crank case! Stop-Start capacitors melted.
A 10% low current is equivalent to a 50% over-load. Our 3 hp 240 Volt motors
require 8 Kva Gen-Set minimum! Needs replacing of damaged parts
10
Read WARNINGS & SAFETY INSTRUCTIONS before operating machine
HIGH PESSURE, HIGH VELOCITY HOT WATER IS DANGEROUS!
GENERAL PRESSURE CLEANER WARNINGS AND SAFETY PRECAUTIONS
· Caution HOT WATER. Danger of severe burns. Proceed with caution!
· When shutting down, always turn off machine, turn off water at the source
and trigger the gun pointing the lance in a safe direction to release any in-
line stored pressure – before disconnecting hoses or working on machine.
· Never aim high pressure water jet at anyone, at animals or at fragile items
– injury or damage could result.
· Always be aware of overhead cables, run-off water, slippery surfaces and
bystanders!
· Never allow untrained adults or minors use of the equipment. · Never use the
machine if there are any leaks on the high pressure delivery side of the
pump. · Read and observe the manufacturer’s instructions if chemicals are
being used. · The “recoil” on larger machines is positive – lean forwards and
brace yourself to take it up!!! · NEVER HIGH PRESSURE BLAST THE FOLLOWING: any
electrical components, motors
/ switchgear or electrical boxes as injury or death may result. · Never water
blast any fuel caps or oil caps and water can get into breather holes and
contaminate fuel or water. Never blast water directly into seals / bearings on
shafts where water penetration would be detrimental. · NEVER WATER BLAST:
fragile items / surfaces that may be damaged by high velocity water. Always
carefully test on a small area first. · ALWAYS WEAR PROTECTIVE GEAR (PPE) i.e.
Head, face, eye protection, wet weather gear, boots and gloves – which is
particularly important where hot water or aggressive chemicals are being used
or where whet sandblasting is used. · Keep hands, feet and hair away from all
moving parts. · Never leave machine running unattended. · EXTREME DANGER –
never adjust engine speed (RPM) or safety by-pass valve in an attempt to
increase pressure! · Barricade off immediate work area – restrict access –
erect hazard warning signs. · Never use high pressure water cleaner without
protective canvas sheaths on operator end of high pressure hose as a high
pressure leak can injure operator. · In commercial / industrial sites class
‘b’ units (pressures over 5,000 PSI) should have additional operators
allocated as safety observer / machine minder subject to work conditions /
environment. This is a responsibility of the ‘site occupier’ to determine. ·
If two / three operators are working they should be physically separated by
partitions / barriers. · Prior to high pressure water blasting, check
location’s level of emergency /first aid. · All machines are fitted with MEDIC
ALERT tags. If a high pressure water injury occurs which need medical
attention, pull off machine and give it to the medical practitioner to read
11
WARNINGS & SAFETY PRECAUTIONS SPECIFIC TO THIS MACHINE:
· This machine produces HOT WATER at high pressure take extreme caution! ·
Severe burns and injury can result. Beware of hot exhaust air, hot chimney and
a hot
lance!
· Use only Clean / Fresh POTABLE Water – NOT Mine recycled water. · Always be
conscious of High Velocity Hot Water from this machine which can cause
serious injury and burns · Run up and test all safety shutdowns regularly i.e.
Monthly. · NEVER attempt to modify levels of performance by:
o Adjusting By-Pass Valve to increase P.S.I. o Use Under-sized High Pressure
Nozzles. · EXTREME DANGER! Use Specified and approved Personal Protection
Equipment (PPE) for High Pressure Cleaners. This is a High Performance High
Pressure Cleaner. At a Minimum wear: o Overalls /boots /thick heavy gloves
/full face protection. o Additional equipment as instructed by site personnel
or Australian regulations for
high pressure water jetting
An injury by high pressure water jets can be serious!
In the event of any waterjet injury:
· Seek medical attention immediately do not delay · Inform the doctor of the
cause of the injury · Show the doctor the MEDIC ALERT information in this
document or by pulling the safety
tag off the machine and taking it with you to the doctor · Tell the doctor
what type of project/task was being performed at the time of the injury
making special note of any chemicals that were used and the quality of the
water
MEDIC ALERT INFORMATION:
ALWAYS ENSURE MACHINE IS FITTED WITH A REMOVEABLE MEDICAL ALERT / WARNING TAG
AND TAKE THIS TO A MEDICAL PRACTITIONER WHEN A HIGH PRESSURE WATER INJURY
OCCURS.
MEDIC ALERT INFORMATION: This patient may be suffering from a water-jet
injury. Evaluation and management should parallel that of a gunshot injury.
The external manifestations of the injury cannot be used to predict the extent
of internal damage. Initial management should include stabilization and a
thorough neurovascular examination. X-rays can be used to assess subcutaneous
air and foreign bodies distant from the site of injury. Injuries to the
extremities can involve extensive nerve, muscle, vessel damage, as well as
cause a distal compartment syndrome. Injuries to the torso can involve
internal organ damage. Surgical consultation should be obtained.
Aggressive irrigation and debridement is recommended. Surgical decompression
and exploration may also be necessary. Angiographic studies are recommended
pre-operatively if arterial injury is suspected. Bandages with a hygroscopic
solution (MgSO4) and hyperbaric oxygen treatment have been used as adjunctive
therapy to decrease pain, edema and subcutaneous emphysema. Unusual infections
with uncommon organisms in immuno-compromised patients have been seen; the
source of the water is important in deciding on initial, empiric antibiotic
treatment and broad-spectrum intravenous antibiotics should be administered.
Cultures should be obtained.
12
THOROUGHCLEAN LIMITED WARRANTY
In order to take advantage of the ThoroughClean limited warranty, you must
have maintenance performed according to the schedule (contained in the
relevant owners manual supplied with this product), by an authorised
ThoroughClean dealer or ThoroughClean service technician. You are free to have
your ThoroughClean product serviced by any suitably qualified mechanic or
electrical (depending on the requirement mechanical or electrical) and this
will not affect your statutory warranties, however, failure by the owner to
have the recommended servicing carried out by an authorised ThoroughClean
dealer means that you cannot take advantage of the ThoroughClean limited
warranty. In order to ensure your safety, we strongly recommend that you only
use an authorised ThoroughClean dealer for servicing. Only authorised
ThoroughClean Dealers have access to all of the special tools, technical
information, parts and training required to maintain your ThoroughClean
product in peak operating condition. ThoroughClean warrants each new
ThoroughClean Pressure Cleaner to be free from defects in material and
workmanship under normal domestic and Industrial use and service for the
period specified below, conditional to the limitations and exclusions printed
on this page. This warranty applies only to new ThoroughClean pressure
cleaners distributed in Australia by us and by our authorised ThoroughClean
dealers.
LIMITED WARRANTY
Our goods come with guarantees that cannot be excluded under the Australian
Consumer Law. You are entitled to a replacement or refund for a major failure
and compensation for any other reasonably foreseeable loss or damage. You are
also entitled to have the goods repaired or replaced if goods fail to be of
acceptable quality and the failure does not amount to a major failure.
The benefits to the consumer under this warranty are in addition to other
rights and remedies of the consumer under a law in relation to the goods sold
under warranty.
Warranty Period/s:
– 1 year ThoroughClean Manufacturer’s Warranty on Build (Defects in material
and workmanship)
– 5 year ThoroughClean Manufacturer’s Warranty on Galvanized Frames and
Galvanized Reel (Defects against rust & welding cracks)
– 12 months ThoroughClean Warranty on Pressure Pump (Note: Maintenance is not
warranty. Excludes service and consumables required at scheduled maintenance
intervals)
– 2-year Manufacturer’s Warranty on Electric Motors – 3-year HONDA GX Warranty
on HONDA engines. Please see
www.hondapowerequipment.com.au for details – 3-year or 2000 hours
Manufacturer’s Warranty on KOHLER engines (whichever comes first)
(See KOHLER Owners Manual and website for details)
Responsibility of the Consumer under this Limited Warranty: – Only clean,
potable water should be used through our pressure cleaners with a flow rate at
least 15% more than the pump requirements (e.g. an 18 LPM pump requires at
minimum a water supply of 21 LPM to prevent pump cavitation) – Strict
adherence to the maintenance daily checks and schedule with proof of scheduled
maintenance service required by an authorised agent or qualified mechanic
and/or electrician. – Maintenance Services is not covered under warranty.
(Warranty excludes normal maintenance and consumables like oil, nozzles,
swivels, filter mesh, HP hose, guns, bypass valves) – It is the consumer’s
responsibility to deliver the machine in question to our service premises or
to the premises of our appointed agent at the consumer’s expense for
replacement or repair as applicable.
13
Claim Procedure: – Contact ThoroughClean by phone or e-mail informing us of
your pressure cleaner’s problem or defect. – Once the extent of the claim has
been assessed, we retain the right to compensate the consumer for such defect,
or repair (pars & labour), or replace the machine under warranty. – All
warranties will be carried out by ThoroughClean authorised staff or appointed
agents at a premises to be determined by the Manufacturer. – It is the
responsibility (and cost) of ThoroughClean or our appointed agent to return
the machine to be repaired or replaced under warranty to the consumer this
is valid for Australian territories only. – Where the specific warranty
component (e.g. engine) is a Manufacturer’s warranty other than ThoroughClean
(e.g. HONDA), the consumer can either contact ThoroughClean or the applicable
Manufacturer for repairs where such warranty was registered with that
Manufacturer at purchase. – Warranty calls will only be carried out during
normal working hours and only by our representatives and not via client’s
choice of repairer. We will not accept back charges for any work not carried
out by our representatives, or accept any charges due to equipment being un-
operational for any reason even during its warranty period.
THIS WARRANTY WILL NOT APPLY TO:
– Any part/component that has been subject to misuse, negligence, accidental
damage, improper or inadequate maintenance or improper storage.
– Any part that has been subject to misuse, negligence, accidental damage,
improper or inadequate maintenance, or improper storage.
– Repair rendered necessary or arising from the use of parts or components
other than approved by the manufacturer in writing.
– Normal maintenance, replacements of service and consumable items including
but no limited to nozzles, seals, oil, guns, swivels, filters, by-pass valves
and HP hose.
– Deterioration of any item due to normal use, fair wear and exposure unless
due to a defect in material or workmanship.
– Any work or adjustment performed by persons other than authorized
ThoroughClean service staff or authorized dealers or damage resulting there
from.
– Any damage that results from operating methods other than those indicated in
the owner’s manual, or use beyond the limitations or specifications as
published in the Specification Sheets of the particular model.
WARRANTY CONTACT INFORMATION: Tel +61 (0) 7 5467 2025 Fax +61 (07) 5467 2026
[email protected] 12 Ashburn Road, Bundamba, Queensland
4304, Australia
SERVICE & PART ORDERING
For service and ordering parts, please call 1300 378 872 or 07 5467 2025
Or your nearest ThoroughClean Distributor
We have very knowledgeable, experienced staff to assist you with help and
advice.
14
TERMS & CONDITIONS OF SALE:
1. Work for special build machines will not commence unless a 30% deposit has
been made and/or official purchase order has been received.
2. The final configuration and optional extras are to be agreed to before
manufacturing commences. An extra cost for changing a model will apply after
manufacturing has started (if this change leads to extra manufacturing cost or
more expensive/extra components) and be charged as a variation cost.
3. Ownership/title of all equipment remains the property of ThoroughClean
until paid for in full. Warranty will only be available after this time.
4. Warranty is not service. Any calls placed to service equipment will be
chargeable to the client. Earlier replacement of consumable parts than what is
required by the maintenance schedule will be at the cost of the client
(excluding of course any repairs/replacement of parts required under
warranty). Please see the LIMITED WARRANTY information elsewhere in this
document.
5. All Rental Spec and Mine Spec model frames will have a hot dip galvanized
finish unless elsewhere agreed to in a proposal offered to the client.
Industrial Spec frames will have a painted finish or galvanized finish the
latter usually at extra cost.
6. Any additional spares, service kits, nozzle kits, etc are excluded, unless
otherwise mentioned in the proposal to the client.
7. Any extra installation and fitting expenses and all electrical or plumbing
work required during installation will be at the cost of the client. It is the
responsibility of the client to provide adequate pressured water supply of
potable quality 15% more than the required flow of the pressure pump
specification, and suitable power supply outlet for electrical units where
applicable.
8. No responsibility will be taken for late delivery day due to unforeseen
circumstances. Please regard building times for special builds and machines
out of stock as estimates only.
9. Sale of this unit/s is on an FOB Bundamba, QLD basis unless otherwise
agreed to in writing in this proposal and it is the responsibility of the
client to insure goods in transit.
10. Our price quoted is valid for 30 days only unless stated otherwise
elsewhere in the quote. 11. Where deposits have been paid on special builds,
such deposits will in part or in full
become non-refundable once building has started. Should a customer decide to
cancel an order – all labour and a re-stocking and administration fee for
components will be charged to the customer and the balance (if any) repaid to
the customer. Any special nonrestockable components will be invoiced to the
customer. 12. All prices quoted are excluding GST and freight unless otherwise
stated. 13. All prices quoted does not include installation (where applicable)
or training unless otherwise stated. 14. Installation and training service of
$90/h available in Brisbane Metro only. Other sites subject to additional
travel cost. 15. IN NO EVENT SHALL THOROUGHCLEAN BE LIABLE FOR ANY INJURY,
EXPENSES, PROFITS, LOSS OR DAMAGE, DIRECT, INCIDENTAL, OR CONSEQUENTIAL, OR
ANY OTHER PECUNIARY LOSS ARISING OUT OF THE USE OR INABILITY TO USE ANY
PRODUCT DESCRIBED IN THIS DOCUMENT.
DISCLAIMER: Although care has been taken to ensure the accuracy, completeness
and reliability of the information provided, technical features may vary due
to ongoing improvements and development. The user of the information agrees
that the information is subject to change without notice.
15
48
47
23 16
24 25 26
29 27
28
14
13
22
21 12 20
19
11
18
7
17
3
2
4
5
1
6
16 15
13
8 9
14 11 10
12
38 37 36
35 34 33
18
41
46
43 42
40
45 44
39
26 30 25 31 32
16 23
Hawk
NPM1525 serie 2011
NPM1525 pump
2011
series
Caratteristiche Tecniche
NPM1525 Serie 2011 Series
Technical Characteristics
Pump Pompe Pumpen Pompa
NPM1525
Pressure Pression Druck Pressione bar PSI
250 3625
Volume Debit Leistung Portata
I/ min
15
GPM 4.7
RPM tours/min u.p.m. giri/min
Required HP Puissance HP Leistung HP Potenza HP
Inlet port Entree Eingang Aspirazione
Outlet Sortie Ausgang Mandato
1450
9.6
1740
11 .5
G 1/ 2
G 3/8
Weight Kg Poids Kg Gewicht Kg Peso Kg
9.5
Dimensioni d’ ingombro
273.5
173.5
68
90
Overall dimensions
68.5
105
Mox198
Lubrificazione : Olio SAE 20/ 40W Capacita 0.7 litri
Lubrica tion: SAE 20/40W Oil Capacity 0.7 liters
LISTA PARTI
Pompe NPM1525 serie 2011
NPM1525R/L
Pos. Codice
1 0202.95 Carter 2 0001.03 Anello radiale 3 0601.07 “O” Ring Ø1.78×31.47 4
1201.38 Pressore “U” Ø18 5 0002.51 Anello tenuta “U” Ø18 6 0300.16 Diffusore
Interm. Ø18 7 0002.64 Anello tenuta “U” Ø18 8 0603.07 Guarnizione rame 9
1601.20 Tappo G1/2 10 1602.34 Testata 11 0601.19 “O” Ring Ø2.62×17.13 12
3604.70 Valvola premontata 13 0601.65 “O” Ring Ø2.62×20.29 14 1601.30 Tappo
valvola 15 1801.03 Vite M8x65 Dacromet 16 1400.01 Rosetta Ø8.5 17 0603.06
Guarnizione rame 18 1601.17 Tappo G3/8 19 1503.18 Sede valvola 20 1202.00
Piattello valvola 21 0900.30 Molla valvola 22 0604.05 Gabbia valvola 23
1802.03 Vite M8x18 24 0500.61 Flangia chiusa 25 0601.63 “O” Ring Ø1.78×60.05
26 0200.06 Cuscinetto a rulli 33205 27 0006.15 Albero semplice P.d.F. 28
0206.04 Chiavetta 29 1600.02 Tappo livello olio 30 0001.02 Anello radiale 31
0301.16 Distanziale 32 0500.60 Flangia 33 0302.19 Dado pistone 34 1400.12
Rosetta rame Ø 11.2/15×0.5 35 1200.09 Pistone Ø18 36 1400.15 Rosetta rame Ø
11.3/24×0.5 37 0601.03 “O” Ring Ø1.78×7.66 38 0009.04 Anello antiestrusione
39 0003.28 Asta pistone 40 0100.01 Biella 41 1502.06 Spinotto 42 1401.02
Rosetta elastica Ø6 43 1801.05 Vite M6x25 44 0601.88 “O” Ring Ø 2.62×126.67
45 0203.59 Coperchio posteriore 46 0601.14 “O” Ring Ø1.78×14 47 0700.05 Spia
livello olio G3/4 48 1801.12 Vite M6x16
Descrizione
Q.tà per Pompa
1 3 3 3 3 3 3 1 1 1 6 6 6 6 8 16 1 2 6 6 6 6 8 1 2 2 1 1 1 1 1 1 3 3 3 3 3 3 3
3 3 6 6 1 1 1 1 4
Leuco Spa
Pagina 1
03/01/2011
LISTA PARTI
Particolare disponibile solo in kit Particolare disponibile anche in kit
KIT RICAMBI
Pompe NPM1525 serie 2011
NPM1525R/L
Posizioni incluse
3- 5- 7
2600.38
3- 4- 5- 6- 7 2600.37
33- 34- 35- 36- 37
38
2612.42
11- 12- 13 2600.08
2
2608.03
3- 4- 5- 6- 7- 8- 9 10- 11- 12- 13- 14 2600.75
17- 18
39- 40- 41- 42- 43 3100.13
Codice e descrizione
Guarnizioni pistone Ø18 Pacco completo Guarnizioni pistone Ø18 Pistone Ø18
Valvola completa Anelli tenuta olio Asta Testata Completa
Premontato Biella-Asta pistone
Q.tà per pompa
1 3 3 6
1
1
3
Leuco Spa
Pagina 2
03/01/2011
PARTS LIST
Item Part Number
Description
1 0202.95 Crankcase 2 0001.03 Plunger oil seal 3 0601.07 “O” Ring Ø1.78×31.47 4 1201.38 Pressure ring 18mm 5 0002.51 Low pressure “U” seal, dia.18mm 6 0300.16 Intermed. ring 18mm 7 0002.64 High pressure “U” seal, dia.18mm 8 0603.07 Copper washer G1/2 9 1601.20 Brass plug G1/2 10 1602.34 Manifold housing 11 0601.19 “O” Ring Ø2.62×17.13 12 3604.70 Valve assembly 13 0601.65 “O” Ring Ø2.62×20.29 14 1601.30 Valve plug 15 1801.03 Manifold stud bolt M8x65 Dacromet 16 1400.01 Washer Ø8,5 17 0603.06 Copper washer G3/8 18 1601.17 Brass plug G3/8 19 1503.18 Valve seat 20 1202.00 Valve plate 21 0900.30 Valve spring 22 0604.05 Valve cage 23 1802.03 Hexagonal screw M8x18 24 0500.61 Closed bearing housing 25 0601.63 “O” Ring Ø1.78×60.05 26 0200.06 Roller bearing 33205 27 0006.15 Single – ended shaft 28 0206.04 Crankshaft key 29 1600.02 Oil dip stick 30 0001.02 Crankshaft seal 31 0301.16 Shim 32 0500.60 Bearing housing 33 0302.19 Plunger nut 34 1400.12 Copper spacer Ø 11.2/15×0.5 35 1200.09 Plunger 18mm 36 1400.15 Copper spacer Ø 11.3/24×0.5 37 0601.03 “O” Ring Ø1.78×7.66 38 0009.04 Teflon ring 39 0003.28 Plunger rod 40 0100.01 Connecting rod 41 1502.06 Connecting rod pin 42 1401.02 Spring washer Ø6 43 1801.05 Connecting rod screw M6x25 44 0601.88 “O” Ring Ø 2.62×126.67 45 0203.59 Crankcase cover 46 0601.14 “O” Ring Ø1.78×14 47 0700.05 Sight glass, G3/4 48 1801.12 Screw M6x16
NPM1525 pump 2011 series
Q.ty by Pump
1 3 3 3 3 3 3 1 1 1 6 6 6 6 8 16 1 2 6 6 6 6 8 1
2
2 1 1 1 1 1 1 3 3 3 3 3 3 3 3 3 6 6 1 1 1 1 4
NPM1525R/L
Leuco Spa
Pagina 1
03/01/2011
PARTS LIST
NPM1525 pump 2011 series
Part availablein kit only Part availablein kit also
SPARE PARTS KIT
NPM1525R/L
Included Position
3- 5- 7
2600.38
3- 4- 5- 6- 7 2600.37
33-
34- 3538
36-
37
2612.42
11- 12- 13 2600.08
2
2608.03
3- 4- 5- 6- 7- 8- 9
10- 11- 12- 13- 14 2600.75
17- 18
39- 40- 41- 42- 43 3100.13
Part Number and Description
Plunger Seals 18 mm Complete Seals Packing 18 mm Plunger 18 mm Complete Valve
Plunger oil Seals Complete Manifold
Connecting Rod-Plunger Rod Assy
Q.ty by pump
1 3 3 6
1
1
3
Leuco Spa
Pagina 2
03/01/2011
A member of the Interpump Group
K7
K7.0 K7.1 K7.2 K7.3
K7 UNLOADER VALVE
2.1 – 2.9 GPM @ 0 – 3000 PSI 2.9 – 4.2 GPM @ 0 – 3000 PSI 4.2 – 6.6 GPM @ 0 –
3000 PSI 6.6 – 10.8 GPM @ 0 – 3000 PSI
SPECIFICATIONS
Part Number Maximum Volume
Features all stainless and brass internal parts. New design reduces
sensitivity to entrapped air. No external moving parts or springs. Unique barb
and flow balance design provides gradual pressure build-up when system is
closed. Eliminates high pressure in all lines while unit is in
bypass mode. Bypass restrictor eliminates pressure peaks during
bypass. Unique balanced piston design permits precise
pressure adjustments. Minimum 5% bypass required for operation. Simple design
for easy maintenance and service. Adjusting knob is optional.
General Pump recommends using a safety relief device in conjunction with this
unloader valve when installed on a positive displacement pump. General Pump is
not liable and assumes no responsibility for this valve when used in a
customer’s high pressure system.
ZK7.0 2.1-2.9 GPM
ZK7.1 2.9-4.2 GPM
ZK7.2 4.2-6.6 GPM
ZK7.3 6.6-10.8 GPM
Maximum Discharge Pressure
0-3000 PSI
0-3000 PSI
0-3000 PSI
0-3000 PSI
Max. Temperature
165°F
165°F
165°F
165°F
Port Sizes: Inlet Bypass Outlet
3/8-19 BSPP – F 3/8-19 BSPP – F 3/8-19 BSPP – M
3/8-19 BSPP – F 3/8-19 BSPP – F 3/8-19 BSPP – M
3/8-19 BSPP – F 3/8-19 BSPP – F 3/8-19 BSPP – M
3/8-19 BSPP – F 3/8-19 BSPP – F 3/8-19 BSPP – M
Dimensions
7.50 x 3.75 x 3.50 in. 7.50 x 3.75 x 3.50 in. 7.50 x 3.75 x 3.50 in. 7.50 x 3.75 x 3.50 in.
Weight
4.5 lb.
4.5 lb.
4.5 lb.
4.5 lb.
K7
PARTS LIST
K7 Unloader Valve
NO. PART NO. 1. 92.2368.00 2. 99.3084.00 3. 96.7014.00
DESCRIPTION Nut Screw Washer
KIT NO.
4. 90.3849.00 O-Ring
70
5. 36.3095.70 Spring Plate
6. 94.7466.00 Spring
7. 36.3094.66 Seat Valve
70
8. 90.5052.00 Anti-Extrusion Ring
70
9. 90.3820.00 O-Ring
70
10. 90.3582.00 O-Ring
70
11. 36.3097.02 Piston Assembly
70
12. 94.7464.00 Spring
70
13. 90.2766.00 Packing
70
14. 96.7215.00 Washer
15. 90.2565.00 Packing
70
16. 90.5063.00 Anti-Extrusion Ring
70
17. 99.3127.00 Screw
18. 99.3663.00 19. 36.3098.02
20. 36.3090.41 21.
Screw Optional Adjust. Knob
Upper Body Nipple
10.0078.70 10.0078.70 10.0160.70 10.0161.70
22. 90.3833.00 23.
10.0076.66
K7.0, 3/8 BSPP, Ø3.0 mm
K7.1, 3/8 BSPP, Ø3.0 mm
K7.2, 3/8 BSPP, Ø3.25 mm
K7.3, 3/8 BSPP, Ø3.5 mm
O-Ring
70
Nozzle
K7.0, Ø2.2 mm
10.0077.66
K7.1, Ø2.5 mm
10.0162.66
K7.2, Ø2.75 mm
10.0163.66
K7.3, Ø3.0 mm
24. 90.3823.00 O-Ring
70
25. 90.3863.00 O-Ring
70
26. 36.3091.41 Central Body
27. 98.2041.00 Cap Screw
28. 90.3585.00 O-Ring
70
29. 90.3871.00 O-Ring
70
30. 36.3092.41 Lower Body
31. 96.7380.00 Washer
32. 36.3117.70 36.3116.70 36.3118.70 36.3119.70
Nipple K7.0, 3/8 BSPP K7.1, 3/8 BSPP K7.2, 3/8 BSPP K7.3, 3/8 BSPP
Repair Kit 70 Includes No.’s:
4, 7, 8, 9, 10, 11, 12, 13, 15, 16, 22, 24, 25, 28, 29
QTY. 1 4 8 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1
1 1
1 1 1 2 2 1 1 1 1
A member of the Interpump Group
INSTALLATION Select an unloader appropriate for the pressure and flow of your system (see specification chart). This unloading valve is a flow-through design and should be mounted on the discharge line of the pump in any position (horizontal or vertical) which allows easy access to the adjusting bolt. A pressure gauge should be installed on either side of the port of the unloader to accurately read pressure during adjustment. Minumum 5% bypass is required for proper operation.
WARRANTY General Pump accessories are warranted by the manufacturer to be free from defects in material and workmanship Period of warranty shall be 90 days from date product is received by original buyer. Liability of manufacturer under the foregoing warranty is limited to repair or replacement at the option of manufacturer of that product which according to the manufacturer’s investigation was deemed defective at time of shipment. Damage resulting from neglect, abuse, tampering or misapplication voids this warranty. This warranty is in lieu of all other warranties, expressed or implied, including any warranty of merchantability and/or any and all other obligations or liabilities on the part of the manufacturer.
GENERAL PUMP
1174 NORTHLAND DRIVE · MENDOTA HEIGHTS, MN 55120
PHONE: (651)454-6500 · FAX: (651)454-4524 · e-mail: [email protected] ·
www.generalpump.com
300110 Rev. B 2-95
2A.
EQ UI P A GG IA M E N TI T EC N I C I
RIDUTTORE
B10-B 18-B1 SH-B24-B31
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CODICE TIPO
A
11 1111 11 111
11 1111 11 11 11 111 1111 111 1111 111 1111 111 1111 111 1111 111 1111 111
1111 111 1111 11 111 1111 111 111111
B
50 .01 00.00 50.0000.00 50.0000.25 50.00 40.00 50.0050 .00 50.0062 .00 50.0060.00 50.007 1 . 00 50.007 1 . 30
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– GX340K1
GX390K1 – GX440
–
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Lato pompa
Pump face
Lato motore
Engine face
L!’)
-st’
SAE J609b
117.5
6
1 +12V DC
2
5A
BATTERY RED ISOLATOR
C/B 25A 4mm 15A
E – STOP
1
RED
3
3
ON / OFF SWITCH
4
5
4
5
Strobe Light
L
START 6
PUR
STARTER SOLENOID
PUR 7
Sol
A
A
B
B
C
C
D
D
STARTER ISOLATOR
R1 (WATER FAULT) 8 FLOAT SWITCH (WATER) BRN
32mm RED
6mm RED
DIODE ONLY USED ON PERKINS ALTERNATORS
A
~
PINK
R1
30 R2 87 BLU
87a PUR 14
13
R3
30
87
9 BRN
R3
WATER FAULT LOCK
WATER FAULT LIGHT
R2
11 PRESSURE SWITCH
BLU ENGINE FAULT
(OIL)
12 ENGINE FAULT LIGHT
HOUR METER H/M
FUEL SOLENOID
YEL
Sol
15
PRESSURE SWITCH (OIL)
ON / OFF SWITCH
1
(BURNER)
FLOAT SWITCH
17
(FUEL) 18
2 GREY
R5
10
87 RED
16
R5 87a
19 R4
(IGN. BURNER FAN)
HEAT
(BURNER) FLOW SWITCH PRESSURE SWITCH FUEL SOLENOID
3
4
5
6
7
8
Sol
R4
FAN MOTOR
30
20 9
10
M
R4
2
30
21 11
Wiring Colour Code:
E
E
F
F
G G
STARTER SOLENOID
Red: +ve supply Black: -ve supply Purple: starter Brown: water fault Blue:
engine fault Pink: regulator switch Yellow: fuel solenoid +ve
Grey: fuel solenoid -ve
1
STARTER MOTOR
M Title
2
12 BLK
D10 Hot Trailer Circuit Diagram Author
Stephan Muller ThoroughClean File 1C466~1DrawingsELECTR~1D10HOT~3.DSN
Document
Revision
Date
Sheets
6.0
16/05/2013
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References
- General Pump--Industrial and High Pressure Pumps for all Applications
- General Pump--Industrial and High Pressure Pumps for all ApplicationsGeneral Pump | We Will Find A Way!
- ThoroughClean Water Blasters | Australia's Leading High Pressure Cleaner Supplier
- ThoroughClean Water Blasters | Australia's Leading High Pressure Cleaner Supplier