DEWALT DXV05P 5 Gallon Portable Wet Dry Vacuum Cleaner Instruction Manual

DEWALT DXV05P 5 Gallon Portable Wet Dry Vacuum Cleaner

DEFINITIONS: SAFETY ALERT SYMBOLS AND WORDS

This instruction manual uses the following safety alert symbols and words to alert you to hazardous situations and the risk of personal injury or property damage.

Indicates an imminently hazardous situation which, if not avoided, DANGER: will result in
death or serious injury

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.

1. Handle
2. On/off switch
3. Lid latches
4. Vacuum port
5. Hose strap
6. Casters
7. Air outlet
8. Power cord
9. Oust tank
10. Hose
11. Extension wands
12. Crevice nozzle
13. Utility nozzle
14. Clean connect™ filter
15. Disposable dust bag
16. Floor nozzle
17. Accessory bag

WARNING: Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

WARNING: To reduce the risk of injury, read the \:iii instruction manual.

If you have any questions or comments about this or any DEWALT tool, call us toll free at: 1-888-899-0146.

IMPORTANT SAFETY INSTRUCTIONS

WARNING: When using electric appliances, always follow basic safety precautions to reduce the risk of fire, electric shock and personal injury, including the following:

BEFORE USING THIS APPLIANCE, READ AND FOLLOW ALL INSTRUCTIONS.

WARNING: To reduce the risk of electric shock. Do not expose to rain. Store indoors.

• Do not leave the appliance when it is connected to a power source. Unplug it from outlet when not in use and before servicing.
• Do not allow the appliance to be used as a toy. Pay close attention when the appliance is used by or near children.
• Use this appliance ONLY as described in the manual. Use only DEWALT recommended attachments.
• Do not use this appliance with a damaged cord or plug. If the appliance is not working correctly, or if it has been dropped, damaged, left outdoors, or dropped in water, return it to a service center.
• Do not pull or carry this appliance by the cord, use the cord as a handle, close a door on the cord, or pull the cord around sharp edges or corners. Do not run the appliance over the cord. Keep cord away from heated surfaces.
• Do not unplug this appliance by pulling on the cord. To unplug, grasp the plug, not the cord.
• Do not handle the plug or appliance with wet hands.
• Do not put any objects into the openings of the appliance. Do not use the appliance with any opening blocked; keep free of dust, lint, hair and anything else that may reduce air flow.
• Keep hair, loose clothing, fingers, and all body parts away from the openings and moving parts.
• Turn off all controls before unplugging appliance.
• Take extra care when cleaning on stairs.
• Do not use the appliance to pick up flammable or combustible liquids, such as gasoline, or use in areas where flammable or combustible liquids are present.
• Static shocks are possible in dry areas or when the relative humidity of the air is low. This is only temporary and does not affect the use of the vacuum. To reduce the frequency of static shocks, add moisture to the air with a console, installed humidifier or use anti-static hose (standard on some models).
• To avoid spontaneous combustion, empty the dust tank after each use.

SA VE THESE INSTRUCTIONS ADDITIONAL SAFETY RULES

WARNING:

• Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
• Do not use to vacuum combustible explosive materials, such as coal, grain, or other finely divided combustible materials.
• Do not use to vacuum hazardous, toxic or carcinogenic materials, such as asbestos or pesticide.
• Never pick up explosive liquids (e.g. gasoline, diesel fuel, heating oil, paint thinner, etc.), acids or solvents.
• Do not use vacuum without filters in place.
• Some wood contains preservatives which can be toxic. Take extra care to prevent inhalation and skin contact when working with these materials. Request and follow any safety information available from the material supplier.
• Do not use vacuum as a step ladder.
• Do not place heavy objects on vacuum.
• An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is 16 gauge has more capacity than 18 gauge. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. When using more than one extension to make up the total length, be sure each individual extension cord contains at least the minimum wire size. The following table shows the correct size to use. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
• If an extension cord is to be used outdoors it must be marked with the suffix W-A or W following the cord type designation. For example – SJTW-A indicates it is acceptable for outdoor use.

| Minimum GauAe for Cord Sets
---|---
Ampere Rating| Volts I Total Length of Cord in Feet (meters)
120V I 2517.61 I 50 /15.21 I 100 /30.51I 150 /45. 7
240V 150 /15.211100 /30.511200 /61.Ol I 300 /91.41
More Than| Not More Than| AWG
0| 6| | 18 I 16 I 16 I 14
6| 10| 18 I 16 I 14 I 12
10| 12| 16 I 16 I 14 I 12
12| 16| 14 I 12 I Not Recommended

WARNING: Always wear proper personal hearing protection that conforms to ANSI 512.6 (53.19) during use. Under some conditions and duration of use, noise from this product may contribute to hearing loss.

WARNING : Always use safety goggles. Everyday eyeglasses are NOT safety goggles. Also use face or dust mask if area of operation is dusty.
ALWAYS WEAR CERTIFIED SAFETY EQUIPMENTS:

• ANSI Z87.1 eye protection(CAN/CSA Z94.3),
• ANSI S12.6(S3.19)hearing protection,
• NIOSH/OSHNMSHA respiratory protection.

WARNING: This product can expose you to chemicals including lead, which is known to the State of California to cause cancer, birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

To reduce the exposure to these chemicals, wear approved safety equipment’s such as dust masks that are specially designed to filter out microscopic particles.

WARNING:

• TO REDUCE THE RISK OF INJURY, USERS MUST READ INSTRUCTION MANUAL. DO NOT RUN UNA TTENOEO. DO NOT PICK UP FLAMMABLE COMBUSTIBLE OR HOT MATERIALS. DO NOT USE AROUND EXPLOSIVE OUST, LIQUIDS OR VAPORS. ELECTRICAL DEVICES PRODUCE ARCS OR SPARKS WHICH CAN CAUSE FIRE OR EXPLOSION. DO NOT USE AT FILLING STATIONS OR ANYWHERE GASOLINE IS STORED OR DISPENSED. DO NOT VACUUM TOXIC OR CARCINOGENIC MATERIALS OR OTHER HEAL TH ENDANGERING MATERIALS SUCH AS ASBESTOS OR PESTICIDES. ALWAYS USE PROPER EYE ANO RESP/RA TORY PROTECTION. TO REDUCE THE RISK OF ELECTRICAL SHOCK, DO NOT EXPOSE TO RAIN. STORE INDOORS. WHEN SERVICING, USE ONLY IDENTICAL REPLACEMENT PARTS. DO NOT TO BE USED AS A STEP STOOL.

PRODUCT SPECIF/CA T/ONS

WARNING: Use only extension cords that are rated for outdoor use. Extension cords

in poor condition or that are too small in wire  size can pose fire and shock hazards. To reduce the risk of these hazards when using an extension cord, be sure it is in good condition and that the connection does not come into contact with liquid. To keep power loss to a minimum, use the following table to choose the minimum wire size extension cord.

SA VE THESE INSTRUCTIONS OPERA TING INSTRUCTIONS

UNPACKING & SET-UP SUMMARY

1. Pull lid latches in an outward motion, remove power head and some accessories that may have been shipped in the tank.
2. Attach heavy-duty rubberized casters following the instructions in this manual.
3. Before replacing power head, refer to this manual to ensure you have the proper filter installed for the cleaning operation.
4. Replace power head, and apply pressure with thumb to each latch until it snaps tightly in place. Make sure a/I lid latches are clamped securely.
5. Insert the hose end into inlet of tank.
6. Attach the extension wands to the end of the hose. Apply slight pressure until fitting is tight.
7. Attach one of the cleaning accessories (depending on the cleaning requirements) to the extension wands. Twist slightly to tighten the connection.
8. Plug the cord into the wall outlet. The vacuum is ready for use.

CASTER ASSEMBLY

1. Invert dust tank, take the casters to align the tank bottom sinking place. Secure with screws provided.
2. Return dust tank assembly upright.
   

WARNING:
To reduce the risk of fire or explosion, do not operate this vac in areas with flammable gases, vapors or explosive dust in the air. Flammable gases or vapors include but are not limited to: lighter fluid, solvent-type cleaners, oil-based paints, gasoline, alcohol or aerosol sprays. Explosive dusts include but are not limited to: coal, magnesium, aluminum, and grain or gun powder. Do not vacuum explosive dust, flammable or combustible liquids or hot ashes. Do not use this vac as a sprayer for any flammable or combustible liquid. To reduce the risk of health hazards from vapors or dusts, do not vacuum toxic materials.

WARNING:

The operation  of any utility vac can result in foreign objects being blown into the eyes, which can result in severe eye injury. Always wear safety goggles complying with ANSI Z87.1 (or in Canada, CSA Z94.3) before starting operation.

CAUTION:

To reduce the risk of hearing loss, wear ear protectors when using the vac for extended hours or when using it in a noisy area. The unit is ready for dry vacuuming. After plugging the power cord into the wall receptacle, turn the unit “ON” by pushing the switch position with 1 embossing  straps  is the “ON” position.

DRY PICK-UP

1. The filter must always be in correct position to reduce the risk of leaks and possible damage to vac. Make sure that the filter is completely covering the filter cage. Make sure there are no gaps between the filter and the lid.  It is very important to assemble  the filter to the cage without any possible leaks or tears. Any leaks will allow the picked up debris to be blown out of the blowing port and back into the surrounding environment.
2. When using the vac to pick up very fine dust, it will be necessary to empty the dust tank and clean or replace the filter at more frequent intervals to maintain peak vac

NOTICE:

A dry filter is necessary to pick up dry material. If use the vac to pick up dust when the filter is wet, the filter will clog quickly and be very difficult to clean. If the filter gets wet, replace it before continuing to do dry pickups.

INSTALLING THE CARTRIDGE FILTER

The cartridge filter can be used for wet or dry pick-up, installation is the same for both.

1. With the power head in an upside down position, slide the cartridge filter down over the lid cage, push the filter seals against the power
2. Turn the knob on filter retainer clockwise to tighten, the filter into
3. To remove the filter for cleaning, turn the filter knob counter clockwise till feel the tactile and auditory cue, and make sure the knob arrow align with the “Unlock” icon on the filter cap, then slide the cartridge filter off the lid cage. then grasp the step of knob tightly with fingers to pull the cartridge filter out off the
4. To clean the cartridge filter, shake or brush off excess dirt or rinse (from the inside of the filter) with water, dry completely (approximately 24 hours) and re-install.
   

NOTICE:
If the filter has been used for wet pick-up, it must be cleaned and dried before dry pick-up

INSTALLING THE DISPOSABLE FILTER BAG

1. Slide the cardboard collar opening firmly onto the vacuum port deflector until it stops against the deflector
2. Position the bag so that it is distributed around the inside of the
3. Replace and secure the power head onto the power head onto the tank.
   

WET PICK-UP

Remove all dirt and debris found in the tank. The vacuum requires only a minimum of conversion when going from dry to wet pick up. Remove the dry use filter from the vacuum. A clean cartridge filter may used for vacuuming small amounts of liquids. For best results when vacuuming large quantities of liquid, remove the cartridge filter. When vacuuming liquids containing debris, it is recommended purchasing a foam filter and install over the filter cage. The foam filter may be purchased by visiting our website at www.dewalt.com, contacting  our customer service department, or purchasing at the local DEWALT distributor. When picking up large amounts of liquid, it is recommend to remove the cartridge filter. If the filter is not removed, it will become saturated and misting may appear in the exhaust.

At this time, you should dry or replace the cartridge filter to eliminate the misting and possible dripping of liquid around the lid. After completing a wet pick-up job, raise the hose to drain any excess liquid into the tank before shutting off. The interior of tank should be periodically cleaned.

1. A lways disconnect the plug from the wall outlet before removing the power head. Place power head in an upside down position. Remove the cartridge filter by sliding it up and off the filter cage.

2. Shake excess dust off the cartridge filter with a rapid up and down
   NOTE: WET PICK-UP ACCESSORIES SHOULD BE WASHED PERIOD/CALLY, ESPECIALLY AFTER PICKING UP WET, STICKY FLUIDS OR SPILLS. THIS CAN BE ACCOMPLISHED WITH A WARM SOLUTION OF SOAP ANO WATER.

3. This wet/dry vac is equipped with a float mechanism which will rise automatically to cut off the airflow when the liquid in the tank reaches a predetermined level. When this happens, turn off vac, unplug the power cord, and empty the dust tank. You will know that the float has shut the airflow off because the suction ceases and the motor noise becomes higher in pitch due to increased motor speed. The liquid capacity may vary with the rate of pickup.

IMPORTANT: To reduce the risk of damage to the vac, do not run motor with float in raised position.

NOTE: IF ACCIDENTALLY TIPPED OVER, THE VACUUM COULD CLOSED SUCTION. IF THIS OCCURS, PLACE VAC IN UPRIGHT POSITION ANO TURN SWITCH OFF. THIS WILL ALLOW THE FLOAT TO RETURN TO ITS NORMAL POSITION, ANO YOU WILL BE ABLE TO CONTINUE OPERATION.

EMPTY THE TANK

WARNING:

To reduce the risk of injury from accidental starting, unplug power cord before emptying the dust tank.

1. Remove the power head assembly of the wet/ dry vac by pulling outward on the lid clips located on each side of the vac. Lift off the power head assembly.
2. Dump the tank contents into the proper waste disposal container.
   

BLOWING OPERATION

ARNING:
Always wear safety goggles complying with ANSI Z87. 1 (or in Canada CSA Z94.3) when using as a blower.

WARNING:
To avoid injury to bystanders, keep them clear of blowing debris.

CAUTION:
Wear a dust mask if blowing creates dust which might be inhaled.

CAUTION:
To reduce the risk of hearing loss, wear ear protectors when using the vaclblower for extended hours or when using it in a noisy area.

The vac contains a blowing feature. It has the capability to blow sawdust and other debris. It can be used to blow dust and debris out of garages or off patios and driveways. Follow the steps below to use the vac as a blower.

1. Locate blowing port on the vac.
2. Insert one end of the 1-7 /8 in. x 7 ft. hose into the blowing port.
3. Tum vac “ON”.
   

CARE AND MAINTENANCE FILTER REPLACEMENT

WARNING:
To reduce the risk of injury from accidental starting, unplug power cord before changing or cleaning the filter. The filter should be cleaned often to maintain peak vac performance.

WARNING:
Do not remove filter cage and float. The float prevents water from entering the impeller and damaging the motor. The cage prevents fingers from touching the moving impeller.

IMPORTANT:
To avoid damage to the blower wheel and motor, always reinstall the Clean Connect™ filter before using the vac for dry pickups and wet pickups.

IMPORTANT:
After cleaning, check the filter for tears or small holes. Do not use a filter with holes or tears in it. Even a small hole can cause a lot of dust to come out of the vac. Replace it immediately.

NOTICE:
Before installing the filter on the vac, clean the area of the lid so that the filter will seal against the lid and stop small particles from bypassing the filter bag. If the filter is clean and not damaged, replace it on the filter cage. If it cannot be reused, place a new filter over the filter cage.

NOTICE:
Clean the filter in an open area. Cleaning should be done outdoors and not in living quarters.

CLEANING:
To keep the wet/ dry vac looking its best, clean the outside with a cloth dampened with warm water and mild soap.

To clean the tank:

1. Dump out debris.
2. Wash tank thoroughly with warm water and mild soap.
3. Wipe out with dry cloth.

STORAGE:
Before storing the vac, the dust tank should be emptied and cleaned. The cord should be wrapped and hung on the unit and the accessories should be kept in mesh bag so they can be readily available. The vac should be stored indoors.

TROUBLESHOOTING

Minor problems often can be fixed without calling customer service.

PROBLEM SOLUTION

Motor does not run| Check power cord, plugs and outlet.
Ensure the on/off switch is in the ON position( I)
Suction capacity decreases| Remove blockages in the suction nozzle, suction tube, suction hose or filters.
Replace the paper or fleece dust bag.
Check for proper installation of the filters.
Clean or replace the filters.
Empty the dust tank, refer to Empty the tank under Operating instructions.
Vacuum stops running| Thermal overload has been tripped:

1. Tum the vacuum off and disconnect vacuum cleaner from power source.
2. Empty the canister, if needed.
3. Allow the unit to cool.
4. Plug the power cord into an appropriate outlet and tum on/off switch to the ON position( I )to test. If vacuum will not restart call 1-888-899-0146

Dust comes out while vacuuming| Check for proper installation of the filters.
Ensure filters are not damaged; replace if necessary.
Ensure filter seals are in place and are secure.

EXPLODED VIEW I PARTS LIST

PART DESCRIPTION                 QTY

1| Handle Assembly| 1
2| On/off Switch| 1
3| Top Cover| 1
4| Thermal Baffle| 1
5| Motor Assembly| 1
6| Power Cord| 1
7| Lower Cover| 1
8| Rubber band| 1
9| Dust Filter Assembly| 1
10| Lid Latches| 2
11| Vacuum Port| 1
12| Dust Tank| 1
13| Foot Brace| 4

WARRANTY

Alton Industry Ltd. Group
3 year Limited Warranty

This warranty covers any defects in materials or workmanship of the enclosed product. Alton Industry Ltd. Group will repair or replace any defective materials due to craftsmanship of the product. This warranty does not cover any problem caused by misuse, abuse, accidents or acts of God, such as floods or hurricanes. Consequential and incidental damages are not covered under this warranty. Coverage terminates if you sell or otherwise transfer the ownership. If you feel you have a defective product, please submit a copy of your receipt to the address below and call 1-888-899-0146 for instructions prior returning this item to the store or sending back to:

Alton Industry Ltd. Group
1031 North Raddant Rd
Batavia, Illinois 60510

We will inspect the product and contact you within 72 hours to give you the results of our inspection. We reserve the right to repair or replace the product at our discretion. However, we may replace the product with one of similar but not exact features. Parts and Service Information available call Alton Industry at 1-888-899-0146. This warranty gives you specific legal rights. You may have other rights which vary from state to state.

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References

• Wet/Dry Shop Vacuum Comprehensive Search, Reviews & Buying Guide
• DEWALT® Power Tools Official Site | Guaranteed Tough®
• P65Warnings.ca.gov
• Wet/Dry Shop Vacuum Comprehensive Search, Reviews & Buying Guide

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