Autonics TCD210060AD 1-Channel U-Shaped Photoelectric Sensors Instruction Manual

Autonics TCD210060AD 1-Channel U-Shaped Photoelectric Sensors

Product Information

The BUP series of photoelectric sensors are designed to detect the presence or absence of objects within their sensing range. These sensors have a U-shaped design and consist of a transmitter and a receiver. They use visible or infrared light to detect objects and can be used in a variety of applications such as machinery control, safety equipment, crime/disaster prevention devices, etc.

Ordering Information

The BUP series sensors are available in various models with different sensing distances, connection types, sensitivity options, and control outputs. For selecting the specified model, please follow the Autonics website.

Safety Considerations

• A fail-safe device must be installed when using the unit with machinery that may cause serious injury or substantial economic loss.
• Do not use the unit in the place where flammable/explosive/corrosive gas, high humidity, direct sunlight, radiant heat, vibration, impact or salinity may be present.
• Do not disassemble or modify the unit.
• Do not connect, repair, or inspect the unit while connected to a power source.
• Check connections before wiring.

Caution during Use

• Use the unit within the rated specifications.
• Use a dry cloth to clean the unit, and do not use water or organic solvent.

Cautions during Installation
Be sure to connect the control wire when selecting the operation mode.

Product Usage Instructions

1. Installation: Mount the transmitter and receiver units facing each other with the U-shape open in the direction of the object to be detected. Ensure that the sensing distance is appropriate for the application.
2. Wiring: Connect the power supply and load as per the wiring diagram provided in the user manual. Use appropriate cables or connectors as per the selected model.
3. Operation mode selection: Connect the control wire (white) to + V (brown) for the Light ON operation mode and connect it to 0 V (blue) for the Dark ON operation mode.
4. Sensitivity adjustment: Turn the adjuster from MIN to MAX sensitivity and check the position where the operation indicator activates under the Light ON area.
   Following these instructions will ensure proper usage and long-term functionality of the BUP series of photoelectric sensors.

WELCOME

• Thank you for choosing our Autonics product.
• Read and understand the instruction manual and manual thoroughly before using the product.
• For your safety, read and follow the below safety considerations before using.
• For your safety, read and follow the considerations written in the instruction manual, other manuals and Autonics website.
• Keep this instruction manual in a place where you can find easily.
• The specifications, dimensions, etc. are subject to change without notice for product improvement. Some models may be discontinued without notice.
• Follow Autonics website for the latest information.

Safety Considerations

• Observe all ‘Safety Considerations’ for safe and proper operation to avoid hazards.

• symbol indicates caution due to special circumstances in which hazards may occur.

• Warning Failure to follow instructions may result in serious injury or death.

  1. Fail-safe device must be installed when using the unit with machinery that may cause serious injury or substantial economic loss. (e.g., nuclear power control, medical equipment, ships, vehicles, railways, aircraft, combustion apparatus, safety equipment, crime/disaster prevention devices, etc.)
     Failure to follow this instruction may result in personal injury, economic loss or fire.

  2. Do not use the unit in the place where flammable/explosive/corrosive gas, high humidity, direct sunlight, radiant heat, vibration, impact or salinity may be present.
     Failure to follow this instruction may result in explosion or fire.

  3. Do not disassemble or modify the unit.
     Failure to follow this instruction may result in fire.

  4. Do not connect, repair, or inspect the unit while connected to a power source.
     Failure to follow this instruction may result in fire.

  5. Check ‘Connections’ before wiring.
     Failure to follow this instruction may result in fire.

• Caution Failure to follow instructions may result in injury or product damage.

  1. Use the unit within the rated specifications.
     Failure to follow this instruction may result in fire or product damage.

  2. Use a dry cloth to clean the unit, and do not use water or organic solvent.
     Failure to follow this instruction may result in fire.

Cautions during Use

• Follow instructions in ‘Cautions during Use’. Otherwise, It may cause unexpected accidents.
• When connecting an inductive load such as DC relay or solenoid valve to the output, remove surge by using diodes or varistors.
• Use the product after 0.5 sec of the power input. When using a separate power supply for the sensor and load, supply power to the sensor first.
• 12-24 VDC power supply should be insulated and limited voltage/current or Class 2, SELV power supply device.
• Wire as short as possible and keep it away from high voltage lines or power lines to prevent surge and inductive noise.
• When using switching mode power supply (SMPS), ground F.G. terminal and connect a condenser between 0V and F.G. terminal to remove noise.
• When using a sensor with a noise-generating equipment (e.g., switching regulator, inverter, and servo motor), ground F.G. terminal of the equipment.
• This unit may be used in the following environments.
  • Indoors (in the environment condition rated in ‘Specifications’)
  • Altitude max. 2,000 m
  • Pollution degree 2
  • Installation category III

Product Components

• Product
• Adjustment screwdriver (sensitivity adjustable model)
• Instruction manual

Ordering Information

This is only for reference, the actual product does not support all combinations.
For selecting the specified model, follow the Autonics website.

1. Sensing distance
   Number: Sensing distance (unit: mm)

2. Function

   • No  mark: Fixed sensitivity
   • S: Sensitivity adjustable

3. Connection

   • No mark: Cable type
   • E: Cable connector type

4. Control output

   • No mark: NPN open collector output
   • P: PNP open collector output

Cautions during Installation

• Be sure to install this product by following the usage environment, location, and specified ratings. Consider the listed conditions below.
  • Installation environment and background (reflected light)
  • Sensing distance and sensing target
  • Direction of target’s movement
• For installation, tighten the M5 screw with a torque of 1.96 N m (sensing distance 30 mm model), M8 screw with a torque of 4.9 N m (sensing distance 50 mm model).
• Do not impact with a hard object or bend the cable excessively. That could decrease the product’s water resistance.
• Use this product after the test. Check whether the indicator works appropriately for the positions of the detectable object.

Operation Timing Chart

Connections

• Cable type****  

• Cable connector type
  Connector: Daedong Inc., MIC-5M

• Operation mode selection
  • Be sure to connect the control wire when selecting the operation mode.
  • Failure to this instruction may result in product damage.
    Operation mode| Wiring
    ---|---
    Light ON| Connect the control wire (white) to + V (brown)
    Dark ON| Connect the control wire (white) to 0 V (blue)

Circuit

• NPN open collector output****
• PNP open collector output****
  • OCP (over current protection), SCP (short circuit protection)
  • If short-circuit the control output terminal or supply current over the rated specification, normal control signal is not output due to the protection circuit.

Sensitivity Adjustment

•  Set the adjuster for stable Light ON area, minimizing the effect of the installation environment.
• Use the offered adjustment screwdriver. Do NOT turn with excessive force to prevent product damage.
• The steps below are based on Light ON mode

Dimensions

• Unit: mm, For the detailed drawings, follow the Autonics website.
• The sensors have the same size depending on the sensing distance.
  A| Optical axis| C| Power indicator (green)
  ---|---|---|---
  B| Operation indicator (red)| D| Sensitivity adjuster (sensitivity adjustable model)

Sensing distance 30 mm model

Sensing distance 50 mm model

Connector

Specifications

Peak emission

wavelength

| 940 nm
Sensitivity adjustment| Fixed| YES (Adjuster)
Operation mode| Light ON mode – Dark ON mode selectable (Control wire)
Indicator| Operation indicator (red), power indicator (green)
Approval| ᜢ ᜫ| ᜢ| ᜢ ᜫ
Unit weight

(packaged)

| ≈ 85 g

(≈ 120 g)

| ≈ 115 g

(≈ 160 g)

| ≈ 60 g

(≈ 95 g)

| ≈ 90 g

(≈ 125 g)

| ≈ 85 g

(≈ 120 g)

| ≈ 115 g

(≈ 160 g)

model
Load voltage| ≤ 30 VDCᜡ
Load current| ≤ 200 mA
Residual voltage| NPN: ≤ 1 VDCᜡ, PNP: ≤ 2.5 VDCᜡ
Protection circuit| Reverse power protection circuit, output short overcurrent protection circuit
Insulation resistance| ≥ 20 MΩ (500 VDCᜡ megger)
Noise immunity| ±240 VDCᜡ the square wave noise (pulse width: 1 ㎲) by the noise simulator
Dielectric strength| 1,000 VACᜠ 50/60 Hz for 1 min
Vibration| 1.5 mm double amplitude at frequency of 10 to 55 Hz (for 1 min) in each X, Y, Z direction for 2 hours
Shock| 500 m/s² (≈ 50 G) in each X, Y, Z direction for 3 times
Ambient illuminance

(receiver)

| Sunlight: ≤ 11,000 lx, incandescent lamp: ≤ 3,000 lx

Ambient temperature

| Fixed sensitivity model: -25 to 65 ℃, storage: -25 to 70 ℃ (no freezing or condensation)

Sensitivity adjustable model: -10 to 60 ℃, storage: -25 to 70 ℃

(no freezing or condensation)

Ambient humidity| 35 to 85 %RH, storage: 35 to 85 %RH (no freezing or condensation)
Protection rating| Fixed sensitivity model: IP66 (IEC standard) Sensitivity adjustable model: IP50 (IEC standard)
Connection| Cable type, cable connector type
Cable spec.| Cable type: Ø  4  mm,  4-wire,  2  m Cable connector type: Ø 4 mm, 4-wire, 0.5 m
Wire spec.| AWG22 (0.08 mm, 60-core), insulator outer diameter: Ø 1.25 mm
Connector| 5-pin socket type
Material| Case: ABS, CAP: PC

References

• autonics.com

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