Husqvarna 27108908044 Windscreen 701 Enduro-Supermoto Instruction Manual
- June 10, 2024
- Husqvarna
Table of Contents
Husqvarna 27108908044 Windscreen 701 Enduro-Supermoto Instruction Manual
MEANS OF REPRESENTATION
Symbols used
The meaning of specific symbols is described below.
Indicates an expected reaction (e.g., of a work step or a function).
Indicates an unexpected reaction (e.g., of a work step or a function).
All work marked with this symbol requires specialist knowledge and technical
understanding. In the interest of your own safety, have these jobs performed
by an authorized workshop! Your motorcycle will be optimally cared for there
by specially trained experts using the special tools required.
Indicates a page reference (more information is provided on the specified
page).
Indicates information with more details or tips.
Indicates the result of a testing step.
Indicates a voltage measurement.
Indicates a current measurement.
Indicates the end of an activity, including potential reworking.
Formats used
The typographical formats used in this document are explained below.
- Proprietary name: Indicates a proprietary name.
- Name®: Indicates a protected name.
- Brand™: Indicates a brand available on the open market.
- Underlined terms: Refer to technical details of the vehicle or indicate technical terms, which are explained in the glossary.
SAFETY ADVICE
Use definition – intended use
It is imperative that an authorized dealer provide expert consultation on technical accessories and install them properly using a special tool to ensure optimum safety and functioning. Homologation documents are available for articles with markings (EC, ECE etc). The customer must check, if necessary with the national approving authorities, if these homologation documents ensure total homologation of the respective vehicle with installed technical accessories in the planned country of usage. If you have any further questions, contact your authorized dealer.
Info
EU markings: EC (EC type approval), ECE (ECE type approval), ABE (national
type approval (NTA)), EC-V (EC type approval for motor vehicles), FIM (FIM
noise conformity), CCCUO_EU (not permitted for use on public roads) and HONN
(homologation not necessary) USA markings: 50-State (50 states law), USFS (US
Forest Service), FIM (FIM noise conformity), AMA (amateur noise conformity),
DOT (Department of Transportation) and CCCUO (not permitted for use on public
roads)
Misuse
The vehicle must only be used as intended.
Dangers can arise for people, property and the environment through use not as
intended.
Any use of the vehicle beyond the intended and defined use constitutes misuse.
Misuse also includes the use of operating and auxiliary fluids which do not
meet the required specification for the respective use.
Safety advice
A number of safety instructions need to be followed to operate the product described safely. Therefore read this instruction and all further instructions included carefully. The safety instructions are highlighted in the text and are referred to at the relevant passages.
Info
Various information and warning labels are attached in prominent locations on
the product described. Do not remove any information or warning labels. If
they are missing, you or others may not recognize dangers and may therefore be
injured.
Degrees of risk and symbols
Danger
Identifies a danger that will immediately and invariably lead to fatal or
serious permanent injury if the appropriate measures are not taken.
Warning
Identifies a danger that is likely to lead to fatal or serious injury if the
appropriate measures are not taken.
Note
Indicates a danger that will lead to environmental damage if the appropriate
measures are not taken.
Danger
Danger of accidents A rider who is not fit to ride poses a danger to him or
herself and others.
- Do not operate the vehicle if you are not fit to ride due to alcohol, drugs or medication.
- Do not operate the vehicle if you are physically or mentally impaired.
Danger
Danger of poisoning Exhaust gases are toxic and inhaling them may result in
unconsciousness and death.
- Always make sure there is sufficient ventilation when running the engine.
- Use effective exhaust extraction when starting or running the engine in an enclosedspace.
Warning
Danger of burns Some vehicle components become very hot when the vehicle is
operated.
- Do not touch any parts such as the exhaust system, radiator, engine, shock absorber, or brake system before the vehicle parts have cooled down.
- Let the vehicle parts cool down before you perform any work on the vehicle.
Only operate the vehicle when it is in perfect technical condition, in
accordance with its intended use, and in a safe and environmentally compatible
manner.
The vehicle should only be used by trained persons. An appropriate driver’s
license is needed to drive the vehicle on public roads.
Have any faults that impair safety immediately remedied by an authorized
workshop.
Adhere to the information and warning labels on the vehicle.
Protective clothing
Warning
Risk of injury Missing or poor protective clothing presents an increased
safety risk.
- Wear appropriate protective clothing such as helmet, boots, gloves as well as trousers and a jacket with protectors on all rides.
- Always wear protective clothing that is in good condition and meets the legal regulations.
In the interest of your own safety, KTM AG recommends that you only operate the vehicle while wearing suitable protective clothing.
Work rules
Unless specified otherwise, the ignition must be turned off during all work
(models with ignition lock, models with remote key) or the engine must be at a
standstill (models without ignition lock or remote key).
Special tools are necessary for certain tasks. The tools are not a component
of the vehicle, but can be ordered using the number in parentheses. Example:
bearing puller (15112017000)
Unless otherwise noted, normal conditions apply to all tasks and descriptions.
- Ambient temperature: 20 °C (68 °F)
- Ambient air pressure: 1,013 mbar (14.69 psi)
- Relative air humidity: 60 ± 5 %
During assembly, use new parts to replace parts which cannot be reused (e.g.
self-locking screws and nuts, expansion screws, seals, sealing rings, O-rings,
pins, and lock washers).
In the case of certain screws, a screw adhesive (e.g. Loctite®) is required.
Observe the manufacturer’s instructions.
If thread locker (e.g., Precote®) has already been applied to a new part, do
not apply any additional thread locker.
After disassembly, clean the parts that are to be reused and check them for
damage and wear. Change damaged or worn parts.
After completing a repair or service work, check the operating safety of the
vehicle.
Environment
If you use your motorcycle responsibly, you can ensure that problems and
conflicts do not occur. To protect the future of the motorcycle sport, make
sure that you use your motorcycle legally, be environmentally aware, and
respect the rights of others.
When disposing of used oil, other operating and auxiliary fluids, and used
components, comply with the laws and regulations of the respective country.
Because motorcycles are not subject to the EU regulations governing the
disposal of used vehicles, there are no legal regulations that pertain to the
disposal of an end-of-life motorcycle. Your authorized dealer will be glad to
assist you.
Fitting instructions
It is important that you read these fitting instructions carefully and
completely before making your first trip. The fitting instructions contain
useful information and many tips on how to operate, handle, and service your
motorcycle. Only then will you find out how to customize the vehicle ideally
for your own use and how you can protect yourself from injury.
Keep the fitting instructions in an accessible place to enable you to refer to
it as needed.
If you would like to know more about the vehicle or have questions about the
material, please contact an authorized dealer.
The fitting instructions are an important component of the accessories and
must be handed over to the new owner if the vehicle is sold.
IMPORTANT NOTES
Fuel, auxiliary substances
Note
Environmental hazard Improper handling of fuel is a danger to the environment.
- Do not allow fuel to enter the groundwater, the soil, or the sewage system.
Use fuels and auxiliary substances in accordance with the Owner’s Manual and specification.
Spare parts, accessories
For your own safety, only use spare parts and accessory products that are
approved and/or recommended by KTM AG and have them installed by an authorized
workshop. KTM AG accepts no liability for other products and any resulting
damage or loss.
Certain spare parts and accessory products are specified in parentheses in the
descriptions. Your authorized dealer will be glad to advise you.
The current KTM PowerParts for your vehicle can be found on the KTM website. International KTM Website: KTM.COM
The current Husqvarna Motorcycles accessories for your vehicle can be found on
the Husqvarna Motorcycles website.
International Husqvarna Motorcycles website: www.husqvarna-
motorcycles.com
The current GASGAS Motorcycles accessories for your vehicle can be found on the GASGAS Motorcycles website. International GASGAS Motorcycles website: http://www.gasgas.com
Figures
The figures contained in the manual may depict special equipment.
In the interest of clarity, some components may be shown disassembled or may
not be shown at all. It is not always necessary to disassemble the component
to perform the activity in question. Please follow the instructions in the
text.
Customer service
Your authorized dealer will be happy to answer any questions you may have regarding your vehicle and about KTM, Husqvarna Motorcycles or GASGAS Motorcycles.
A list of authorized KTM dealers can be found on the KTM website. International KTM Website: KTM.COM
A list of authorized Husqvarna Motorcycles dealers can be found on the Husqvarna Motorcycles website. International Husqvarna Motorcycles website: www.husqvarna-motorcycles.com
A list of authorized GASGAS Motorcycles dealers can be found on the GASGAS Motorcycles website. International GASGAS Motorcycles website: http://www.gasgas.com
SCOPE OF SUPPLY
Scope of supply
- 1x Windshield 1
- 4x Blind rivet nut M5 2
- 4x Screw M5x19.5 3
- 1x Drilling template 4
ASSEMBLY
Assembly
Assembly
-
Cover the fender with a cloth to protect it from damage.
-
Remove screws 5 on both sides.
-
Swivel the headlight mask forward.
-
Remove screws 6.
-
Remove screws 7.
-
Take headlight mask off of lower part.
-
Position drilling template 4 (included) onto the headlight mask from the inside.
The drilling template is positioned on the inner edge. -
Drill mounting holes at marked points on the template using an appropriate drill bit. Guideline
- Pre-drill 1st stage: 5 mm (0.2 in)
- Pre-drill 2nd stage: 7 mm (0.28 in)
- Final diameter: 9.5 mm (0.374 in)
-
Mount blind rivets 2 (included) from the outside.
-
Position the headlight mask on the lower part.
-
Mount screws 7 but do not tighten yet.
-
Mount and tighten screws 6.
-
Tighten screws 7.
-
Remove the cloth from the fender and position the headlight mask.
- Both holding lugs 8 engage in drilled holes 9 of the fender.
- Both holding lugs 8 engage in drilled holes 9 of the fender.
-
Mount and tighten screws 5. Guideline
- Screw, headlight mask: M5: 5 Nm (3.7 lbf ft)
Info
Pay attention to routing of the brake line.
- Screw, headlight mask: M5: 5 Nm (3.7 lbf ft)
-
Mount and tighten windshield 1 (included) with screws 3 (included). Guideline
- Screw, windshield: M: 1 Nm (0.7 lbf ft)
Info
Make sure that all accessory parts are securely attached.
Regularly check all connections to ensure that they are tight.
- Screw, windshield: M: 1 Nm (0.7 lbf ft)
Final steps
- Check headlight setting (see Owner’s Manual).
- Check that the lighting is functioning properly.
LIST OF ABBREVIATIONS
- 2 pieces: 2 pieces
- Art. no.: Article number
- at least: at least
- ca.: circa
- cf.: compare
- e.g: . for example
- etc: . et cetera
- i.a.: inter alia
- no: . number
- poss.: possibly
DEAR CUSTOMER,
We are delighted that you have chosen this product. Our high-quality product has been tried and tested for racing and specially developed for sporting challenges. Correct installation of the product is essential for guaranteeing the maximum level of safety and functionality. Please follow the fitting instructions or contact an authorized dealer. The (quasi-)manufacturer or supplier cannot be held accountable for incorrect installation or usage of this product.
KTM AG is represented in the countries by:
- KTM Sportmotorcycle GmbH, Stallhofnerstrasse 3, 5230 Mattighofen, Austria
- Husqvarna Motorcycles GmbH, Stallhofnerstrasse 3, 5230 Mattighofen, Austria
- GASGAS Motorcycles GmbH, Stallhofnerstrasse 3, 5230 Mattighofen, Austria
The fitting instructions contain the latest information for this model series at the time of going to print. However, minor differences due to further developments in design cannot be ruled out completely.
All specifications contained herein are non-binding. KTM AG specifically reserves the right to modify or delete technical specifications, prices, colors, forms, materials, services, designs, equipment, etc., without prior notice and without specifying reasons, to adapt these to local conditions, as well as to stop production of a particular model without prior notice. KTM AG accepts no liability for delivery options, deviations from figures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.
© 2021 KTM AG, Mattighofen Austria
All rights reserved
Reproduction, even in part, as well as copying of all kinds, is permitted only
with the express written permission of the copyright owner.
KTM AG
Stallhofnerstraße 3
5230 Mattighofen, Austria
REG.NO. 12 100 6061
ISO 9001(12 100 6061)
KTM applies quality assurance processes that lead to the highest possible
product quality as defined in the ISO 9001 international quality management
standard. Issued by: TÜV Management Service