VIXEN HORNS VXO8315B 1.5 Gallon Air Tank With 200 Psi Air Compressor Onboard Air System Installation Guide

: June 9, 2024
: VIXEN HORNS

VIXEN HORNS VXO8315B 1.5 Gallon Air Tank With 200 Psi Air Compressor

Onboard Air System Installation Guide

200 PSI Air Compressor (Black)
1.5 Gallon Air Tank
240 PSI Pressure Gauge
120-150 PSI Pressure Switch
175 PSI Safety Valve
1/4″ NPT Wing Style Drain Valve
1/4″ NPT Compression Fitting for 1/4″ OD Air Line
1/4″ NPT Hex Head Male Plug
1/4″ OD Nylon Plastic Hose (6 Feet)
12mm Thread Sealant Tape (16 Feet)
30A In-line Fuse with Waterproof Holder
Remote Mount Air Filter
Mounting Hardware

The specific voltage requirement for this on-board air system is 12 volt DC, therefore installation must be done to
DC power source of 12 volts.

SAFETY INSTRUCTIONS

Do not attempt to disassemble, repair or customize this
Avoid setting up any parts of this product where there is a risk of falling off or risk of coming in contact with water.
Avoid reaching out to touch or pick up any fallen or water submerged
Never leave this product unattended during
Intended for use by adults
During and immediately after use, avoid touching any part of the compressor with bare hands as it is very hot during such
Avoid use of product near flames, explosive materials, aerosol products or oxygen devices.
Be sure to pump nothing other than atmospheric
It is important to determine the maximum air pressure for any tool or attachment before using it.
Air sprayer or nozzle should always be pointed away from any part of the body.
The compressor has Thermal Overload Protection, if this protection activates, cut off the source of power and let the unit cool down for about 30 minutes. This will reset the system and allow you to safely resume use of the air
Make sure your battery ground is detached and the tank has no pressure before you begin the
Employ equipment for eye protection during drilling.

PLANNING YOUR INSTALLATION

Before beginning the installation, determine each component’s
Confirm you have the proper length of airline and
Power wire to compressor should be kept
To power up the air compressor, make sure you use a 12-gauge wire or

COMPRESSOR

MOUNTING

Determine a dry place to mount your compressor. If you have chosen to install in the engine compartment, you should mount it as close to the front as possible to allow for maximum flow of air around compressor and also to avoid heat from the exhaust. IMPORTANT : Never attach the compressor to any plastic or other flexible material.
For optimal results, the compressor should be placed as close to the battery as This will reduce the amount of wiring needed.
Avoid placing compressor near flammable
If you are planning to move compressor’s air intake to an area other than where the compressor was installed, make sure your placement allows for the airline to be routed from the air inlet of the compressor to the remote inlet air filter (remote installation kit sold separately)
Mark the spots for the holes with the mounting base as a guide and then Make sure the compressor is secured.
To enhance performance and make sure the battery of your vehicle doesn’t discharge, keep the engine running while the compressor is being

BRAIDED HOSE INSTALLATION

Connect the stainless steel braided hose of the compressor to the tank’s inlet
IMPORTANT : The tank’s inlet port must be 1/4″ P.T. (National Pipe Thread).

CHECK VALVE

The check valve is an important part of the air compressor and has only one function: to let air flow from one side to the other, in this case from the compressor to the tank, while blocking air flow in the opposite direction.
IMPORTANT : When installing the braided hose do not rotate or remove the inline check valve located at the end of the hose on the side that connects to the air tank. Doing so will damage its seals and will result in damage to your air compressor.

REMOTE FILTER

Using a compatible remote air filter installation kit (sold separately) your compressor’s air intake can be installed in an area other than where the compressor was installed.

THERMAL OVERLOAD PROTECTION

The compressor has Thermal Overload Protection, if this protection activates, cut off the source of power and let the unit cool down for about 30 minutes. This will reset the system and allow you to safely resume use of the air compressor.

AIR TANK

MOUNTING

Find a convenient mounting location in your vehicle for the air tank. Ensure ports are reachable before drilling any
Mark the location of holes using the mounting brackets of the air tank as a template, and then drill to
Using mounting hardware provided, secure the air IMPORTANT : Do not mount on a flexible material.
The installation location of your tank’s accessories depends on your air system’s

PRESSURE SWITCH RATING

The included pressure switch has a rating of 120 PSI ON, 150 PSI When the air pressure in the air tank is below the preset ON pressure (120 PSI), the compressor will automatically turn on and will start pumping air into the tank. When the pressure reaches the cut OFF pressure (150 PSI), the compressor will be automatically shut off.

AIR PRESSURE GAUGE

In one of the Air Tank’s 1/4″ NPT ports, using the thread sealant provided, install the air pressure
The side or top of the tank is the best location to use as to prevent condensation from entering into the
Dropping or disturbing the product can affect the product’s
For best results, the air gauge should be installed perpendicular to the ground, with the zero facing the
To tighten the pressure gauge into the air tank, place a wrench over the square wrench flats to tum the This is the proper way to avoid air leakage or damage.

SAFETY VALVE

Your system comes with a safety valve designed specifically to release pressure from the air tank automatically if 175 PSI is This will help prevent an accident in case of pressure switch failure.

DRAIN VALVE

This valve helps you drain the water that can collect in the air tank after long periods of use.

REMOVING CONDENSATION:

To remove any condensation which has accumulated inside the tank, bleed the tank’s pressure until it ranges from approximately 5 PSI to 20
Remove the drain valve found at the tank’s bottom to drain the water from the After draining the accumulated condensation, reinstall the drain valve.
IMPORTANT : Draining the system regularly will extend the life of the air

THREAD SEALANT

Your system includes Premium Thread Sealant, make sure to use it on all thread connections to ensure proper air sealing.

ELECTRICAL CONNECTION

The red wire of the compressor should be connected to (+) 12-volt power source. IMPORTANT : To prevent the compressor from over running and possible damage due to an air leak, connect the compressor’s red wire to a power source in the vehicle that only gets power when the vehicle’s ignition is on. Recommended connection points are: windshield wiper motor, blower motor or an accessory terminal on the fuse Make sure to use wire that is as heavy as the wire of the compressor.
Attach the black wire to any of the Pressure Switch’s connections located on the air
The remaining Pressure Switch connection should be attached to ground. Secure the end under any metal body or to the negative side of the vehicle’s battery. The ground connection should be rust and paint free. Your compressor is now set for use and will turn on automatically when air pressure in the air tank When air pressure reaches maximum PSI, it will turn off. If the compressor fails to reach the maximum air pressure of the tank, which is the Pressure Switch’s cut OFF pressure, check all air connections for leaks. While the compressor is pumping, use soapy water or any bubble solution to perform this check. In case the leak remains after tightening, re-apply thread sealant.
CAUTION : Never touch fittings, braided hose or the air compressor with bare hands either during or shortly after

MAINTENANCE

Make sure that electrical and fitting connections are regularly inspected, cleaned and tightened when
Make sure mounting screws are regularly tightened if
Drain weekly, to avoid excessive buildup of
Compressor features a washable air filter which should be cleaned using any mild form of liquid soap every two months if it gets dusty. Just remove the front cover of the filter’s housing to reach it. Replacement time frames depend on the operating environment and how often it is used.
Clean dirt and dust from heat spreader and motor housing of the
The motor of the air compressor has a maintenance-free lasting DO NOT LUBRICATE.

SOLUTIONS TO COMMON ISSUES

Issue: Compressor inoperable.

Solution 1: Check all switches to make sure they are ON.
Solution 2: Check the fuse; if blown, disconnect compressor from power and replace the fuse. Solution 3: Allow compressor to cool off for 30-60 minutes.
Solution 4: Check pressure switch, replace if damaged or inoperable

Issue: Excessive moisture in the safety valve.

Solution 1: Depressurize and drain the tank.
Solution 2: Relocate the compressor to a drier location.
Issue: Continual cutting-off of Thermal overload protection. Solution 1: Relocate the compressor to a drier, cooler location. Solution 2: Replace the compressor.
Issue: Excessive vibration or noise Solution 1: Tighten system components. Solution 2: Replace the compressor.

Issue: Loss of pressure of tank when compressor is shut off.

Solution 1: Tighten drain cock.
Solution 2: Examine air and check valves and replace if damaged or leaking.
Solution 3: Use soap and water solution on air connections, and tighten connections or repair leaks where needed. Solution 4: Replace safety valve, it may be defective.

Issue: Compressor runs continuously and has low air flow.

Solution 1: Decrease the frequency of use.
Solution 2: Use soap and water solution on air connections, and tighten connections or repair leaks where needed. Solution 3: Clean or replace the air filter element if it is clogged.
Solution 4: Replace compressor.