RIDGID 760 FXP Power Drive User Manual

Power Drive Manual
760 FXP Power Drive

760 FXP Power Drive

WARNING!
Read this Operator’s Manual carefully before using this tool. Failure to understand and follow the contents of this manual may result in electrical shock, fire and/or serious  personal injury
760 FXP Power Drive
Record Serial Number below and retain product serial number which is located on nameplate.
Serial No.

Safety Symbols

In this operator’s manual and on the product, safety symbols and signal words are used to communicate important safety information. This section is provided to improve  understanding of these signal words and symbols.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER   DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE NOTICE indicates information that relates to the protection of property.

| This symbol means read the operator’s manual carefully before using the equipment. The operator’s manual contains important information on the safe and proper operation of the equipment.
---|---
| This symbol means always wear safety glasses with side shields or goggles when handling or using this equipment to reduce the risk of eye injury.
| This symbol indicates the risk of fingers, hands, clothes and other objects catching on or between gears or other rotating parts and causing crushing injuries.
| This symbol indicates the risk of electrical shock.
| This symbol indicates the risk of machine tipping, causing striking or crushing injuries.
| This symbol means do not wear gloves while operating this machine to reduce the risk of entanglement.
| This symbol means use support device to resist the threading forces, improve control, and reduce the risk of striking, crushing, and/or other injuries.
| This symbol indicates that the marked equipment exceeds 55 lbs. (25kg). Exercise caution when lifting or
moving to reduce the risk of injury.

**General Power Tool Safety Warnings*
WARNING
Read all safety warnings, instructions, illustrations and specifications provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE!
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
Work Area Safety**

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the  presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical Safety

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a Ground Fault Circuit  Interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a Residual Current Device (RCD) protected supply. Use of a RCD reduces the risk of electric shock.
• It is recommended that the tool always be supplied via a Residual Current Device having a residual current of 30mA or less.

Personal Safety

• Sta y alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the OFF-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch ON invites accidents.
• Remove any adjusting key or wrench before turning the power tool ON. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. • Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury  within a fraction of a second.

Power Tool Use And Care

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it ON and OFF. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

Battery Tool Use And Care

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another  battery pack.
• Use power tools only with specifically designated battery packs. Use of any other battery packs maycreate a risk of injury and fire.
• When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
• Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
• Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265 °F (130 °C) may cause explosion.
• Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

Service

• Ha ve your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
• Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

Specific Safety Information

WARNING
This section contains important safety information that is specific to this tool. Read these precautions carefully before using the RIDGID 760 FXP Power Drive to reduce  the risk of electrical shock or other serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE!
Keep this manual with the machine for use by the operator.

Power Drive Safety

•  Always use the support device provided with the tool. Loss of control during operation can result in personal injury.
• Keep sleeves and jackets buttoned while operating the tool. Do not reach across the tool or pipe. Clothing can be caught by the pipe or the tool resulting in entanglement.
• Only one person must control the work process and tool operation. Additional people involved in the process may result in unintended operation and personal injury.
• Keep floors dry and free of slippery materials such as oil. Slippery floors invite accidents.
• Do not wear gloves while operating the tool. Do not reach across the tool or pipe. Gloves can be caught by the pipe or the tool resulting in entanglement.
• Always firmly hold the power drive when threading or backing die head off the pipe to resist threading forces, regardless of support device use. This will reduce the risk of striking, crushing and other injuries.
• Follow instructions on proper use of this machine. Do not use for other purposes such as drilling holes or turning winches. Other uses or modifying this machine for other applications may increase the risk of serious injury.
• Do not use this power drive if ON/OFF switch is broken. This switch is a safety device that lets you shut off the motor by releasing the switch.
• Do not use dull or damaged dies. Sharp cutting tools require less torque and the power drive is easier to control.
• Keep handles dry and clean, free from oil and grease. Allows for better control of tool.
• Only use RIDGID die heads with RIDGID 760 FXP Power Drive. Other die heads may not fit correctly in the power drive increasing the risk of equipment damage and personal injury.
• Before operating a RIDGID ® Power Drive, read and understand: – This operator’s manual – The battery/charger manual – The instructions for any other equipment or material used with this tool Failure to follow all instructions and warnings may result in property damage and/or serious injury.

RIDGID Contact Information

If you have any question concerning this RIDGID ® product: – Contact your local RIDGID distributor. – Visit RIDGID.com to find your local RIDGID contact point. – Contact Ridge Tool Technical Service De part mint at rtctechservices@emerson.com, or in the U.S. and Canada call 800-519-3456.

Description

The RIDGID ® Model 760 FXP Power Drive is a battery powered tool which provides power for threading pipe and conduit. Forward and Reverse rotation can be selected with a Forward/Reverse Slide Switch while ON/OFF is controlled by a momentary contact switch.
The power drive uses RIDGID 11-R (Model 760 FXP 11-R) and 12-R (Model 760 FXP 12-R) die heads (depending on tool configuration) for 1/8″ – 2″ pipe. For the Model 760 FXP 11-R version, an adapter is required for 1/8″ – 1¼” sizes. This adapter and the 1½” – 2″ sizes for 11-R, as well as all 12-R die heads in the Model 760 FXP 12-R, are held in the Power Drive using a Quick-acting Retaining Mechanism. Other die heads such as OO-R may be used with adapters. Due to the threading speed exceeding 40 rpm, RIDGID High Speed dies and Nuclear™, Endura- Clear™ or Extreme Performance™ Thread Cutting Oil are recommended for use with the 760 FXP Power Drive. The Tool Status Lights indicate information related to wireless connection status, nearing the end of proper thread creation, battery status, and tool error status.
The work lights surrounding the die head area turn on when the ON/OFF switch is depressed to illuminate the work area. The power drive includes wireless technology to allow connection to smart phones and tablets. See “RIDGID Link App connection (Wireless Communication)” section for details. The 760 FXP 12-R power drive can also be used to power the RIDGID 258/258XL Pipe Cutters and for other applications, (See “Other Uses”).

The 760 FXP Power Drive serial number plate is located on the battery rail under the handle. The last 4 digits of the serial number indicate the month and year of the manufacture (MMYY).

attention to the die head area as the completion of the thread is nearing. LED work light will also vary in brightness.
Yellow| | Battery charge is low and only limited number of threads remain before battery must be recharged (can only thread about 3 2″ threads or 4-5 1″ threads on remaining charge).
Yellow
Red| | Battery low and tool will not operate. Recharge battery/insert fully charged battery.
| Yellow| Maintenance is required. Consult RIDGID Link app for more information.
Red| | Tool has stopped due to an event exceeding usable limits (e.g. current, temperature, or stability). Confirm proper set-up and restart use. Consult RIDGID Link app for more information.
| Red| Tool has malfunctioned and will not operate. Remove battery and allow tool to rest, then reinsert battery.
If light still ON, have tool serviced. Consult RIDGID Link app for more information.
| Purple| Firmware update in process, tool cannot be used while updating. Consult RIDGID Link app for more information.
Purple Red| | Firmware update was interrupted and not completed, tool cannot be used. Continue and complete update per app instructions.

Specifications

Pipe Threading
Capacity ……….. Pipe 1/8″ to 2″ (3 to 50 mm)
Bolt 1/4″ to 1″ (6 to 25 mm) with 00-RBDie Head
Model …………… 760 FXP 11-R 760 FXP 12-R
Die Head
Holding
11-R Die Head 12-R Die Head
Retaining Retaining
Mechanism Mechanism (1 ½ – 2 inch)
Ring Spring (1/8 – 1 ¼ inch)
Die Type ……….. High Speed Dies Recommended#
Oil Type ………….RIDGID Nu-Clear™, Endura-Clear™
or Extreme Performance™ Thread
Cutting Oil Recommended#
Adapter …………..Used with
Not Required 1/8″ – 1¼”
Die Heads
Left Hand
Threads ………… Yes with Appropriate Die Head
Support Arm ….. No. 692
Power Supply … RIDGID RB-FXPXX Battery Pack
(See Optional Equipment Section)
Motor Type ……. Brushless DC Motor
Watts ……………. 1080 W
Voltage …………. 54V DC nominal
Amps ……………. 20 A
Operating Speed
(RPM) …………… 42 RPM, No load
Controls ………… Forward/Reverse Slide Switch and
ON/OFF Momentary Contact Switch
Gear Head ……. Die Cast Aluminum, Permanently Greased
Operating
Temperature ….. -4°F to 140°F (-20°C to 60°C)
Storage
Temperature ….. -4°F to 140°F (-20°C to 60°C)

Standard Equipment
Refer to the RIDGID catalog for details on equipment supplied with specific machine catalog numbers.
NOTICE
Selection of appropriate materials and installation, joining and forming methods is the responsibility of the system designer and/or installer. Selection of improper materials  and methods could cause system failure.
Stainless steel and other corrosion resistant materials can be contaminated during installation, joining and forming.
This contamination could cause corrosion and premature failure. Careful evaluation of materials and methods for the specific service conditions, including chemical and temperature, should be completed before any installation is attempted.

Pre-Operation Inspection

Before each use, inspect 760 FXP Power Drive and correct any problems to reduce the risk of serious injury from electric shock, crushing injuries and other causes and  prevent power drive damage.

1. Mack sure the ON/OFF switch is released and remove battery from tool.

2. Clean any oil, grease or dirt from the power drive and support device, including the handles and controls. This aids inspection and helps prevent the machine or control from slipping from your grip.

3. Inspect the power drive and support arm for the following:
   • Proper assembly, maintenance and completeness.
   • Damaged, misaligned or binding parts.
   • Proper operation of switches (Figure 1).
   • Support arm gripping teeth are clean and in good condition. Teeth can be cleaned with a wire brush.
   • Presence and readability of the warning label (Figure 1).
   • Any other condition which may prevent safe and normal operation. If any problems are found, do not use the power drive or support device until the problems have been repaired.

4. Inspect the cutting edges of the dies for wear, deformation, chips or other issues. Dull or damaged cutting tools increase the amount of force required, produce poor quality threads and increase the risk of injury.

5. Inspect and maintain any other equipment being used per its instructions to make sure it is functioning properly.

6. Following the Set Up and Operation instructions, check the power drive for proper operation.
   • Move the Forward/Reverse slide switch to the Forward position. Depress and release the ON/ OFF switch. Confirm that the power drive rotates in correct direction (see Figure 5A) and stops when releasing the switch.
   • Repeat the process for the Reverse operation (see Figure 5B). If the power drive does not rotate in the correct direction, or the ON/OFF switch does not control the machine operation, do not use the machine until it has been repaired. Change position of the Forward/Reverse Slide Switch only when the ON/OFF switch is released. Allow the power drive to come to a complete stop before reversing the direction with the Forward/ Reverse Slide Switch. This will reduce the risk of power drive damage.
   • Depress and hold the ON/OFF switch. Inspect the moving parts for misalignment, binding, odd noises or any other unusual.
   

7. Release the ON/OFF switch and with dry hands remove battery from tool.

Set-Up and Operation

Set up and operate the power drive according to these procedures to reduce the risk of injury from electric shock, entanglement, striking, crushing and other causes, and to help prevent power drive damage.
Use an appropriate support device per these instructions. Support devices improve control and reduce the risk of striking, crushing, and/or other injuries.
When using a support device other than the supplied support arm, the support device must react against the gear housing. Support devices contacting the motor housing or handle may damage these parts or increase the risk of injury.
Always firmly hold the power drive when threading or backing die head off the pipe to resist use forces, regardless of support device use. This will reduce the risk of striking, crushing and other injuries.
Do not wear gloves or loose clothing. Keep sleeves and jackets buttoned. Loose clothing can become entangled in rotating parts and cause crushing and striking injuries. Properly support pipe. This will reduce the risk of falling pipe, tipping and serious injury.
Do not use a power drive without a properly operating ON/OFF switch and Forward/Reverse Slide Switch.
One person must control both the work process and the ON/OFF switch. Do not operate with more than one person. In case of entanglement, the operator must be in control of the ON/OFF switch.

1. Check work area for:
   • Adequate lighting.
   • Flammable liquids, vapors or dust that may ignite.
   If present, do not work in area until sources have been identified and corrected. The power drives are not explosion proof and can cause sparks.
   • Clear, level, stable, dry location for all equipment and operator.
   • Good ventilation. Do not use extensively in small, enclosed areas.

2. Inspect the pipe to be threaded and associated fittings and confirm that the selected power drive is a correct tool for the job. See Specifications. Do not use to thread anything other than straight stock. Equipment for other applications can be found in the Ridge Tool catalog, online at RIDGID.com or by calling Ridge Tool Technical  Service in the U.S. and Canada at 800-519-3456.

3. Make sure equipment to be used has been properly inspected.

4. Properly prepare the pipe as needed. Make sure the  pipe is squarely cut and deburred. Pipe cut at an  angle can damage the dies while threading or cause difficulty engaging the die head.
   Installing Die Heads

5. Inst Alling 12-R Die Heads (760 FXP 12-R), 11-R (1½” – 2″) Die Heads or Adapter (760 FXP 11-R):
   a. Make sure ON/OFF switch is released and battery removed from tool.
   b. Rotate the Drive Ring counterclockwise in the direction of the arrows to open the retaining mechanism. Release the drive ring and confirm that the drive stays in the open position (see Figure 6).
   c. Fully insert the die head or adapter spline end into the power drive to automatically lock the retaining mechanism. Rotate the die head until the drive pawls securely engage the spline. The 12-R die head can be inserted from either side of the power drive.
   d. Confirm that the die head/adapter is secure.
   e. To remove the die head, rotate the Drive Ring counterclockwise in the direction of the arrows and hold in the unlocked position.

6. Installing 11-R Die Heads, 1¼” and smaller (760 FXP 11-R only):
   a. Make sure ON/OFF switch is released and battery removed from tool.
   b. If needed install the adapter, refer to step 5.
   c. Squarely insert the octagonal end of the die head into the power drive until secured by the spring ring. The die heads can only be inserted from the adapter side of the tool. d. To remove, pull die head from power drive. If needed, use a soft face hammer or a block of wood to tap the die head out. Do not pound on the die head, this can damage the tool.

7. Position the power drive Forward/Reverse Slide Switch for the desired right or left hand thread. See Figure 9.
   a. Move the Slide Switch to the Forward rotation position. This will produce right-hand threads when the die is inserted from the left (front) side of the tool.
   b. Move the Slide Switch to Reverse position. This will produce right-hand threads when the die is inserted from the right (back) side of the tool (for 760 FXP 12-R only).
   c. For left-hand threads, reverse the Forward/Reverse Slide Switch positions.

8. Make sure that pipe to be threaded is stable and secured to prevent tipping during use. Use appropriate pipe stands to support pipe length.

9. If using the 418 Oiler, check the level of RIDGID Thread Cutting Oil. Remove the chip tray and confirm that the filter screen is clean and fully submerged in oil. Replace or add oil if necessary. Place the 418 Oiler bucket under the pipe end to be threaded.
   If using Aerosol Oil, check the threading oil quantity in cans. Make sure that there is enough oil for threading operation. Resisting Threading Forces
   Using the supplied support arm:
   a. Always use the supplied support arm unless it can’t be used because of space or other constraints. The support arm clamps to the pipe and helps to resist the threading forces.
   b. Position the support arm on pipe, so end of support arm aligns with end of pipe and top of support arm is horizontal (Figure 10). This properly places the support arm for threading and prevents threading oil from entering the Power Drive Housing (Figure 11).
   c. Make sure that the support arm jaws are squarely aligned with the pipe and securely tighten the support arm handle.

When support arm can’t be used:
When threading pipe in place or similar application, the support arm may not be able to be used because of space constraints.
a. If possible, remove the pipe and thread in a vise. If this cannot be done, other support devices must be used to help resist threading forces, such as placing the power drive gear housing or aluminum body against an adjacent structural member (examples include walls, beams and joists). This requires that the pipe and surroundings be able to withstand the weight of the tool and the threading forces. It may be necessary to add temporary or permanent pipe supports or structural elements.
b. For right hand threads, die head will rotate clockwise (looking at the face of the Die Head). Forces developed by the threading torque will be in the opposite or counter-clockwise direction. Rotation and force will be reversed for left hand threads. Make sure that the support device is set up to properly absorb the threading force.
c. Do not place the power drive handle, plastic body, or battery against adjacent structural members to react threading forces, as this may cause power drive damage.
d. Keep power drive against the structural member and do not place fingers or hands between the power drive and the structural member. When backing die head off thread, always firmly hold the power drive to resist forces from breaking the thread chips. These steps will reduce the risk of striking, crushing and other injuries. The ON/OFF switch can be released at any time to shut OFF the power drive.
Always firmly hold the power drive when threading or backing die head off pipe to resist forces, regardless of support device use. This will reduce the risk of striking, crushing and other injuries. The ON/OFF switch can be released at any time to shut off the power drive.
Installing/Removing Battery

10. With dry hands, insert a fully charged battery into the power drive. The Tool Status Lights will illuminate. See Figure 4.
    The tool has a latch to securely grip the battery. The latch will engage with a sound when the battery is inserted. Confirm by lightly pulling on the battery and ensure that it does not separate from the tool. To remove the battery, depress the latch and slide the battery out of the tool.
    Threading

11. Position the die head over the pipe end and support the power drive as directed in the Resisting Threading Forces Section.

12. Simultaneously actuate the ON/OFF switch and push against the Push Pad or die head cover plate with the palm of free hand to start the thread (see Figure 13). The  LED Work Light will illuminate when the ON/OFF switch is pressed. For applications requiring use of the 11-R Adapter (for 1/8″ through 1¼” Die Heads), only push on the die head cover plate.Do not wear gloves, jewelry or use a rag while pushing– this increases the risk of entanglement and injury. Once the dies engage the pipe, threads will be cut as the dies pull themselves onto the end of the pipe.
    Always firmly hold the power drive handle to resist the handle forces. Support devices can slip and allow the power drive to move. The ON/OFF switch can be released at any time to shut off the power drive.

13. Stop pushing on push pad or die head cover plate and apply a generous quantity of RIDGID Thread Cutting Oil to the area being threaded. This will lower threading torque, improve thread quality and increase die life (see Figure 14).
    The power drive will stop if the tool rotates quickly, exceeding a predetermined angle. If the tool is stopped for this reason, remove the tool from the pipe, properly support the power drive per the Resisting Threading Forces section and continue operation.

14. The power drive will alert the user when the die head is approaching the end of a typical thread for most pipe sizes/types. The lower LED of the Tool Status Lights will blink green, and the LED work light will vary intensity to indicate that the user has threaded for about 8-9 rotations based on size and signals that the user should pay closer attention to the die head area as the completion of the thread is nearing; this is not meant to indicate that the thread is complete. This feature is useable on 1 /2″ – 2″ NPT threads only; LED will not illuminate for smaller threads. See Figure 4.
    The power drive is equipped with LED Work Lights to improve visibility to the die head area while threading. Depress the ON/OFF switch until the end of the pipe is even with edge of the dies and release the switch. Let the power drive come to a complete stop. The

15. Reverse the Forward/Reverse Slide Switch and actuate the ON/OFF switch to remove Die Head from the threaded pipe. Hold onto the power drive handle firmly to resist the handle forces developed while backing off the Die Head.
    NOTICE Change position of the Forward/Reverse Slide Switch only when the ON/OFF switch is released. Allow the power drive to come to a complete stop before reversing the direction with the Slide Switch. This will reduce the risk of power drive damage.

16. Release the ON/OFF switch and remove the power drive with Die Head from the pipe.

17. With dry hands, remove battery from the power drive.

18. Wipe oil and debris off the threads and out of the die head, taking care not to cut yourself on sharp debris or edges. Clean up any oil spills in the work area.

Inspecting Threads

1. Remove any oil, chips or debris from the thread.
2. Visually inspect thread. Threads should be smooth and complete, with good form. If issues such as thread tearing, thin threads, or pipe out-of-roundness are observed,  the thread may not seal when made up. Refer to the Troubleshooting  chart for help in diagnosing these issues.
3. Inspect the size of the thread. The preferred method of checking thread size is with a ring gauge. There are various styles of ring gauges, and their usage may differ from  that shown in Figure 16.
   • Screw ring gauge onto the thread hand tight.
   • Look at how far the pipe end extends through the ring gage. The end of the pipe should be  flush with the side of the gauge plus or minus one turn. If thread does not gauge properly, cut off the thread, adjust the die head and cut another thread. Using a thread  that does not gauge properly can cause leaks. • If a ring gauge is not available to inspect thread size, it is possible to use a new clean fitting representative of those used on the job to gauge thread size. For 2″ and  under NPT threads, the threads should be cut to obtain 4 to 5 turns to hand tight engagement with the fitting and for 2″ and under BSPT threads it should be 3 turns.

RIDGID Link App Connection (Wireless Communication)
The RIDGID ® 760 FXP Power Drive includes wireless technology allowing communication to properly equipped smart-phones or tablets (“devices”) running iOS or Android operating systems.

1. Download the appropriate RIDGID ® Link app to your device by going to RIDGID.com/apps, the Google Play Store or the Apple App Store.
2. After the battery is installed or after the ON/OFF switch is pressed, the top LED of the Tool Status Lights will blink blue when connection to a device is possible. See Figure 4.
3. Find the RIDGID Link app icon on your device and launch the app by selecting the icon. Via the app, search for nearby tools and select the desired RIDGID tool. Refer to your device instructions for specific information on how to connect via wireless technology. Once connected, the top LED of the Tool Status Lights will be lit blue. After the initial pairing, most devices will automatically connect to the Tools when the wireless technology is active and in range and if device settings are configured to do so. Power drive should be less than 33 ft. (10 m) from the device to be detected. Any obstacle between the tool and device can reduce the operational range.
4. Follow the app instructions for proper use.
5. The wireless communication turns OFF when the battery is removed from the tool.

760 FXP Power drive – other uses
This manual contains specific instructions for the use of the 760 FXP Power Drive to thread with various RIDGID die heads. When used with other RIDGID equipment (such as the RIDGID 258/258XL Power Pipe Cutter) follow the instructions and warnings supplied with that RIDGID equipment on proper set up and use. It is recommended that 760 FXP Power Drive be operated in Reverse when using with the RIDGID 258/258XL Power Pipe Cutter.
The green LED indicating that the user is nearing the end of a typical thread may illuminate during use in other applications but should be ignored. The LED will turn off after about 3-4 additional rotations.
RIDGID cannot provide specific instructions for every possible use for the 760 FXP Power Drive. The user must evaluate the specific work scenario and use good work practices and methods. If there is any doubt about the use of this Power Drive for these other purposes, do not use it.
If using the 760 FXP Power Drive for other purposes, carefully evaluate and prepare for the work using the general guidelines below. This Power Drive will supply high torque and correspondingly high handle forces which can cause striking and crushing injuries.

• The RIDGID 774 Square Drive Adapter can be used to adapt the Model 760 FXP 12-R Power Drive to turn a male 15/16″ square. Securely attach the adapter to prevent it from detaching in use.
• An appropriate method to withstand all handle forces must be developed (See “Resisting Threading Forces” section). Forces could exceed 1000 lbs. (455 kg). Support devices can be placed against the gear housing of the 760 FXP Power Drive (Figure 1).
• Always keep the power drive against the support device – do not place body parts between the power drive and the support device.
• There should be no relative movement between the power drive and the support device during use.
• Confirm that the application (such as operating or exercising a valve) is free to turn, not jammed and that the ends of travel are known. If the system jams or goes solid during use, handle forces will increase abruptly and significantly or the power drive may rotate.
• If using to exercise or operate valves or other equipment, follow all equipment manufacturer instructions. Do not overload the equipment.
• Use such that the power drive reaction force pulls away from the user.
• Release the ON/OFF switch at any time to shut off the power drive. Make sure that you are able to release the ON/OFF switch.

Storage
Remove battery from the 760 FXP Power
WARNING
Drive. Power Drive and battery must be kept dry and indoors or well covered if kept outdoors. Avoid storing in extreme heat or cold. Store the machine in a locked area that  is out of reach of children and people unfamiliar with Power Drive. This machine can cause serious injury in the hands of untrained users. Refer to the battery/charger manual.

Maintenance Instructions

WARNING
Make sure that the ON/OFF switch is released and battery is removed from tool before performing maintenance or making any adjustment.
Maintain tool according to these procedures to reduce the risk of injury from electrical shock, entanglement and other causes.

Cleaning

1. After each use, empty the threading chips from the 418 Oiler chip tray and wipe out any oil residue.

2. Wipe off any oil, grease, chips or dirt from the power drive, including the handles and controls. Clean the die head retaining mechanism.

3. Wipe off any oil, grease or dirt from the support arm. If required, clean the support arm jaws with a wire brush and lubricate feeds crew thread with light lubricating oil.
   Wipe any excess oil from exposed surfaces.

4. Remove chips and dirt from die heads.

Changing Dies in Die Heads
Due to the threading speed exceeding 40 rpm, RIDGID High Speed dies are recommended for use with the 760 FXP Power Drive. Use of Alloy dies may result in reduced die life, poor thread quality, or reduced tool performance.
A variety of dies are available for installation in RIDGID 11-R or 12-R Die Heads. See catalog for availability.
Remove the four screws from cover and remove the cover plate.

1. Remove the old dies from the die head.
2. Insert new dies into slots – numbered edge up. Numbers on the dies must correspond with those on the die head slots. Always replace dies as a set.
3. Replace the cover plate and tighten the four screws lightly.
4. Place die head on already threaded pipe until dies begin to thread. This forces stop on dies outward against lugs on cover plate and properly sets the size.
5. Tighten the four screws securely. Remove the threaded pipe and make a test cut.

Troubleshooting

Machine will not run.

| Battery is completely discharged or battery is no longer functional.| Insert fully charged battery/replace battery.
Battery not properly inserted into handle of tool.| Check to assure battery is fully inserted.
Tool has reached over temperature threshold.| Remove battery and allow tool to cool for 30 min- utes before reattempting use.
Machine not able to thread.

| Die Head Retaining Mechanism Open.| Rotate die head by head to engage drive pawls into spline and close retaining mechanism.
Dull dies.| Replace dies.
Overload due to torn or out-of-round threads| See possible reasons below.
Poor quality or insufficient thread cutting oil.| Use RIDGID® Nu-Clear™, Endura-Clear™ or Extreme Performance™ Thread Cutting Oil in ad- equate quantity.
Insufficient voltage.| Check battery charge level and charge battery.
Die head does not start threading.

| Die head not square with end of pipe.| Push against Push Pad (for 12-R or 1½” -2″ 11-R) or cover plate of die head to start thread.
Pipe end not squarely cut.| Cut the pipe end squarely.
Dull or broken dies.| Replace dies.
Machine running in wrong direction.| Check position of the Forward/Reverse Slide Switch.
Dies set improperly in the die head.| Ensure chasers are set outward against the cover plate lugs.

| Confirm that dies are in the correct position within the die head.
Torn threads.

| Incorrect Die Type Used.| Use RIDGID High-Speed Dies only.
Damaged, chipped or worn out dies.| Replace dies.
Improper or insufficient thread cutting oil.| Only use RIDGID® Nu-Clear™, Endura-Clear™ or Extreme Performance™ Thread Cutting Oil in adequate quantity.

| Incorrect type of die for material.| Select high-speed, stainless steel , or alloy dies that are suitable for the application.
Poor pipe material/quality.| Use higher quality pipe.
Out-of-round or crushed threads.| Pipe wall thickness too thin.| Use schedule 40 or heavier wall thickness.
Support device turns while threading.

| Support arm jaws dirty. Support arm not aligned properly.| Clean with wire brush. Align support arm squarely with the pipe.
Support arm not tight.| Tighten feeds crew.
Thin Threads.| Dies not placed in proper order.| Place dies in proper die head slot.

Service And Repair
WARNING
Improper service or repair can make the 760 FXP Power Drive unsafe to operate.
The “Maintenance Instructions” will take care of most of the service needs of this machine. Any problems not addressed by this section should only be handled by a RIDGID Authorized Independent Service Center. Use only RIDGID service parts.
For information on your nearest RIDGID Authorized Independent Service Center or any service or repair questions see Contact Information section in this manual.

Threading Oil
For information concerning RIDGID® Thread Cutting Oil use and handling, refer to the labels on the container and Safety Data Sheet (SDS). SDS is available at RIDGID.
com or by contacting Ridge Tool Technical Service Department at 800-519-3456 in U.S. and Canada or rtctechservices@emerson.com.
Optional Equipment

WARNING
To reduce the risk of serious injury, only use accessories specifically designed and recommended for use with the RIDGID 760 FXP Power Drive, such as those listed.

Battery and Adapter Packs

Disposal

Parts of these tools contain valuable materials and can be recycled. There are companies that specialize in recycling that may be found locally. Dispose of the components in compliance with all applicable regulations. Contact your local waste management authority for more information.
For EC Countries: Do not dispose of electrical equipment with household waste!
According to the European Guideline 2012/19/EU for Waste Electrical and Electronic Equipment and its implementation into national legislation, electrical equipment that is no longer usable must be collected separately and disposed of in an environmentally correct manner.

Electromagnetic Compatibility (EMC)
The term electromagnetic compatibility is taken to mean the capability of the product to function smoothly in an environment where electromagnetic radiation and  electrostatic discharges are present and without causing electromagnet interference to other equipment.
NOTICE
These tools conform to all applicable EMC standards. However, the possibility of them causing interference in other devices cannot be precluded. All EMC related standards  that have been tested are called out in the tool’s technical document.

MANUFACTURER
RIDGE TOOL COMPANY
400 Clark Street
Elyria, Ohio 44035-6001
U.S.A. RTCRegulatory.Compliance@Emerson.com

EC DECLARATION OF CONFORMITY
We declare that the machines listed above, when used in accordance with the operator’s manual, meet the relevant requirements of the Directives and Standards listed below.

2006/42/EC, 2014/35/EU, 2014/30/EU, 2011/65/EU, 2014/53/EU
EN 62841-1/-2-9, EN 55014-1/-2, IEC 61000-3-2/-3-3, EN301 489-1/17, EN300 328

5010236
Conforms to UL 62841-1, UL 62841-2-9
Certified to CSA C22.2#62841-1, CSA C22.2#62841-2-9

Signature:
Name: Harald Kronecker
Qualification: V.P. Engineering
Date: 02/10/2022

What is covered
RIDGID ® tools are warranted to be free of defects in workmanship and material.
How long coverage lasts
This warranty lasts for the lifetime of the RIDGID ® tool. Warranty coverage ends when the product becomes unusable for reasons other than defects in workmanship or material.
How you can get service
To obtain the benefit of this warranty, deliver via prepaid transportation the complete product to RIDGE TOOL COMPANY, Elyria, Ohio, or any RIDGID ® AUTHORIZED INDEPENDENT SERVICE CENTER. Pipe wrenches and other hand tools should be returned to the place of purchase.
What we will do to correct problems
Warranted products will be repaired or replaced, at RIDGE TOOL’S option, and returned at no charge; or, if after three attempts to repair or replace during the warranty period the product is still defective, you can elect to receive a full refund of your purchase price.
What is not covered
Failures due to misuse, abuse or normal wear and tear are not covered by this warranty. RIDGE TOOL shall not be responsible for any incidental or consequential damages. How local law relates to the warranty
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific rights, and you may also have other rights, which vary, from state to state, province to province, or country to country.
No other express warranty applies
This FULL LIFETIME WARRANTY is the sole and exclusive warranty for RIDGID ® products. No employee, agent, dealer, or other person is authorized to alter this warranty or make any other warranty on behalf of the RIDGE TOOL COMPANY.

FULL LIFETIME
WARRANTY
Against Material Defects & Workmanship
FULL LIFETIME WARRANTY ( legal warranty
extended to the product Lifecyle, see warranty conditions)
For Warranty Information for your World Region
visit RIDGID.com
Parts are available online at Store.RIDGID.com
Ridge Tool Company
400 Clark Street
Elyria, Ohio 44035-6001
U.S.A.
©2022 Ridge Tool Company. All rights reserved
RIDGID and the Emerson logo are registered trademarks of
Emerson Electric Co. or its subsidiaries in the US and other countries.
Any other trademarks belong to their respective holders.
Printed 02/22
ECN000249/01

References

• Emerson Global | Emerson
• Son.com
• RIDGID Replacement Parts | RIDGID Store

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