OVONIC Mate I Smart Balance Charger User Manual

June 9, 2024
OVONIC

Mate I Smart Balance Charger
Instruction Manual

User Manual

Thank you for purchasing this charger. Please follow all operating instructions in this manual carefully.

SAFETY PRECAUTIONS

  • Before operating the device, please read all the following safety instructions. Please follow all the instructions in the manual to ensure maximum safety. Improper operation may cause property damage and/or serious injury to the user.
  • Never leave an operating charger unattended. If there is ANY problem during charging. IMMEDIATELY disconnect the charger from it’s power source.
  • Be absolutely certain that the charge and discharge parameters are set correctly for the battery you are charging. Incorrect settings may lead to accidents.
  • Ensure that the charger is kept away from heat and moisture during use, and pay extra attention to ventilation and heat dissipation.
  • Check the charger, battery and leads for damage before each use.DO NOT under ANY circumstances use a damaged charger, battery or leads.
  • Do not put metal debris into each interface, causing damage to the equipment or injury to the user.
  • This product is not a toy. Do not let children operate the charger.
  • Do not disassemble this charger. There are no user serviceable parts inside.
  • When you are done charging, immediately disconnect the battery from the charger and disconnect the charger from your AC power source.

PRODUCT PARAMETERS

product model Mate I Input Power 100V-240VAC, 50-60Hz-1.5A
Display type Backlight 2×16 LCD
Operating temperature 0-35 °C Charging Current 0.1-10A
Storage temperature -10-55 °C Maximum charging voltage 26.4V
Operating humidity 45%-80% Maximum charging power 100W
Storage humidity 10%-93% Maximum
discharging power 5W
Dimensions 146x87x40 mm Discharge current 0.1-1.5A
Product Net Weight 0.4kg Cell Balancing 2-6s
Accessories included AC Input Cable USB output 5V/2.4A
Balance adapter board Supported battery chemistries LiPo/LiFe/LiHv (1-6S)
XT60-T plug adapter NiMH charge (3-18S)
XT60-EC3 adapter NiMH discharge (1-10S)

XT60-EC5 adapter

PRODUCT OVERVIEW

OVONIC Mate I Smart Balance Charger - Fig 1

INSTRUCTION

Connect the charger to the power supply. The Mate I LOGO will display for about 2 seconds before entering Charger mode.
The top level menu is divided into 3 functions. By pressing +/- buttons, the user may select between charge mode, battery check mode, and system setting mode.

Menu Descripition:

  1. Memory selection
  2. Battery chemistry selection
  3.  Operating mode selection
  4. Amperage setting
  5. Battery Voltage/cell count selection.

Menu Descripition:

  1. Battery pack voltage,
  2. Single cell voltage readings for pack,
  3. Battery pack voltage and highest/lowest cell voltage in pack

Menu Descripition:

  1. Safety timer setting
  2. Version Information
  3. Test mode
  4. Sound setting
  5. Cutoff capacity

1. Operating mode settings
The charger supports 4 different battery chemistries: LiPo, LiHV, LiFe and NiMH
The charger supports 4 different modes:

CHARGE=Balance Charge
STORAGE= Storage
CellBAL = Cell balancing
DISCHG = Discharge

Remarks:
The balance charge mode is a synchronized charging and balancing process. In this mode, a battery will be balanced and charged to a preset cutoff voltage.
The Cell Balancing mode of this charger is used to equalize voltage difference of a multiple cell battery. In this mode, if the voltage is lower than 4.05V per cell of a LiPo battery, or 3.35V of a LiFe battery, the charger will balance the cell voltage and charge the battery to 4.05V(Lipo) and 3.35V(LiFe). Otherwise, If the voltage is over than 4.05V per cell of a LiPo battery, or 3.35V of a LiFe battery,the charger will enter balance the cells only without charging to be full.

1.1 Set up battery parameters and working mode
Note: Please ensure that the charger operating parameters match the actual battery parameters.

OVONIC Mate I Smart Balance Charger - Fig 4

Enter the charge function menu, press the +/- button to select memory number.
Press the Enter/Start button, the memory icon will flash, press the +/ – button to select the desired memory number. ( Memory slots 01~12:, Each memory slot can store
parameters for one battery)
Press the Enter/Start button again, the battery chemistry icon will flash, press the +/ – button to select the desired battery chemistry;
(The charger supports 4 battery chemistiress: LiPo, LiHV, LiFe, NiMh) Press the Enter/Start button again, the working mode icon flashes, press the +/- button to select the working mode; There are 4 working modes:
CHARGE=BALANCE CHARGE CellBAL = Cell balancing STORAGE= Storage DISCHG = Discharge
Note: NiMh batteries only support CHARGE and DISCHARGE modes.
Press the Enter/Start button again, the amperage selection flashes, press the +/- button to adjust the amperage value. (The amperage adjustable range: 0.1A~10A. Note:
DISCHARGE mode has no amperage settings) Press the Enter/Start button again, the battery cell count will flash, press the +/ – button to adjust the battery cell count to
match your battery; (-Balance Charge mode: LiHV/ LiFe/ LiPo battery: 1~6S, NiMH battery: 3~18S;
– Cell Balancing/storage mode: LiHV/ LiFe/ LiPo battery: 1~6S;
– Discharge mode: LiHV/ LiFe/ LiPo battery: 1~6S, NiMH battery: 1~10S;)
Press the Enter/Start button, the set up is completed

1.2 Turn work mode on and off
The 4 operating modes of the charger (CHARGE, CellBAL, STORAGE, DISCHG) are similar. Take the discharge mode of the LiHV battery as an example to explain the operation:
Turn on the discharge

OVONIC Mate I Smart Balance Charger - Fig 5

Select the battery chemistry, mode, cell count , amperage and other parameter settings (see details in 1.1 for parameter setting operation) to ensure that the parameters match the actual battery;
Long press the Enter/Start button for about 2 seconds to enter a confirmation display (the two display on the left side cycle flash)Press the Enter/Start button briefly again to start the charger, or Press the Back/Stop button to return to the previous menu;
From the confirmation screen, (1) If the battery model is LiPo/LiFe/NiMH, press the Enter/Start button (to prevent misoperation) and turn on the discharge; (2) If the battery type is LiHV battery, press the Enter/Start button to enter the secondary confirmation screen;
If the battery type is LiHV battery, after entering the secondary confirmation screen, press the Enter/Start button again to confirm and start the discharge;

Discharge completed
After the discharge is complete, the screen will cycle through the three displays to show the discharge completion mode, discharge time and discharge capacity:

  1. Normal mode discharge completion display
  2. Timeout Cut-Off mode discharge completion display
  3. Capacity Cut-Off mode discharge completion display

OVONIC Mate I Smart Balance Charger - Fig 6

Tips: When the charger is in CHARGE/CellBAL/STORAGE/DISCHG operation, you can press the “+/-” button to check the single battery voltage, the cutoff voltage, the working time, and the working capacity. To return to the main display screen press the Enter/Start button;

OVONIC Mate I Smart Balance Charger - Fig 7

When working in the balance charge/cell balancing/storage/discharge mode, press the “+” button to check the voltage of each cell;
Press the “-” button from the cell voltage display to check the End Voltage display.
Press the “-” button on the End Voltage display to check the Safety Timer Cutoff.
Press the “-” button from the Safety Timer Cutoff menu to check the Capacity Cutoff in mAh.
Press the “+” button on the cutoff capacity display to return to the single cell voltage display;.

2. LI BATT METER Volt information reading from the battery

From the main charge menu press the “+/-” button to switch to the “PROGRAM SELECT BATT METER”;
Press the “Enter/Start” button to enter the single cell voltage display.
Press the “-” button to view the battery total voltage and the single cell maximum/minimum voltage interface;
(MAIN: total battery voltage, H: highest single cell voltage, L: lowest single cell voltage)

NOTE: 2~6S LiPo/LiFe/LiHV battery (battery interface and balance port): all functions can be used after connection;
1S LiPo/LiFe/LiHV battery (battery interface): only displays MAIN voltage after connection; 1~18S NIMH battery (battery interface): only displays MAIN voltage after connection

OVONIC Mate I Smart Balance Charger - Fig 9

From the main charge menu press the “+/-” button to switch to “FUNCTION SELECT SYSTEM SET” position;
Press the “Enter/Start” button to enter the system settings interface and press “Back/Stop” button to return to the “PROGRAM SELECT SYSTEM SET” position;
Press the +/- button to switch between different system setup options, including:
SAFETY TIMER VERSION
Test mode Sound Menu Capacity Cut-off

3.1 Working capacity setting
Remarks: After setting the Capacity Cut-Off, the charger will automatically stop when Capacity Cut-Off value is reached.
The charger will read: CHARGE DONE! Capacity xxxxx

OVONIC Mate I Smart Balance Charger - Fig 11

From the main charge menu press the “+/-” button to switch to the “PROGRAM SELECT SYSTEM SET” position.
Press the “Enter/Start” button to enter the system setting interface, press the “+/-” button to switch to the “Capacity Cut-Off” position;
Press the “Enter/Start” button, the cursor on the left side of the interface will flash, press the “+/-” button to modify the current status; (OFF: Turn off the working capacity function, ON: Turn on the working capacity function) Press the “Enter/Start” button, the cursor on the right side of the interface will flash, press the “+/ -” button to modify the capacity.
(Capacity modification range: “100~99999mAh”) Press the “Enter/Start” button, the set up is completed

3.2 Working time setting
Remark: After entering the working time mode, The charger will automatically shut off when the selected time has elapsed. The charger will display “CHARGE DONE! Timeout Cut-Off.

OVONIC Mate I Smart Balance Charger - Fig 13

From the main charge menu press the “+/-” button to switch to the ” PROGRAM SELECT SYSTEM SET” menu;
Press the “Enter/Start” button to enter the system setting interface, press the “+/-” button to switch to the “SAFETY TIMER” position.
Press the “Enter/Start” button, the cursor on the left side of the interface will flash, press the “+/-” button to modify the current status;
(OFF: Turn off the timing function, ON: Turn on the timing function)
Press the “Enter/Start” button, the cursor on the right side of the interface will flash, and press the “+/ -” button to modify the time.
(Time modification range: “1~999Min”) Press the “Enter/Start” button, the set up is completed

3.3Check software version

From the main charge menu press the +/- button to switch to the “PROGRAM SELECT SYSTEM SET” position
Click the Enter/Start button to enter the system setting display. Click the +/- button to switch to the “VERSION” position. You can view the version information of the current product. Click Back/Stop to return to the main charge menu.

3.4 USB display mode selection
Note: In the USB menu Use “None” mode, UART/SWD mode is only for product development;

OVONIC Mate I Smart Balance Charger - Fig 15

From the main charge menu press the +/- button to switch to the “PROGRAM SELECT SYSTEM SET” position
Click the Enter/Start button to enter the system setting display, click the +/- button to switch to the “Test Mode” position;
Click the Enter/Start button, the mode cursor on the right side of the display flashes, click the +/- button to switch the USB display function;
– None: USB normal output 5V/2.4A (users use normally, set to None);
– UART/ SWD: software upgrade function; Click the Enter/Start button.the set up is completed

3.5 Button/Buzzer Sound Settings

OVONIC Mate I Smart Balance Charger - Fig 16

From the main charge menu press the +/- button to switch to the “PRPGRAM SELECT SYSTEM SET” menu
Click the Enter/Start button to enter the system setting display, and click the +/- button to switch to the “Key Beep/Buzzer” position;
Click the Enter/Start button, the cursor on the right side of Key Beep flashes, and the status is modified by clicking the +/ – button;
(ON: turn on the button sound, OFF: turn off the button sound) Click the Enter/Start button, the cursor on the right side of Buzzer flashes, and the status is modified by clicking the +/ – button; (ON: turn on the buzzer sound, OFF: turn off the buzzer sound)
Click the Enter/Start button.the set up is completed

COMMON ERRORS AND SOLUTIONS

NO Error status LED Li, Reason of Error Solution
1 Balance port error 1 Cell count is set Incorrectly 1.Click the button

of Back /Stop to exit the error status. 2.Check the cell count setting and be certain it is correct for battery being charged.
2| Balance port error 2| | Cell count is set incorrectly
The charger detected the single cell voltage is below 0.6V through the balance port.| 1.Click the button of Back /Stop to exit the error status.
2.Check the cell count setting and be certain it is correct for battery being
charged.
3.tf the setting parameter is consistent with the actual one. the abnormality still occurs. Use the charger PROGRAM SELECT LI BATT METER’ to read the voltage of each cell and check it.
Check the balancing cables for poor contact or breakage
| Over voltage protection of main port in charger interface| | The battery voltage exceeded the Max charging voltage of charger. The definition is showed as below:
LipoA.5 Number of series /Li, :4.6 Number of series LiFe:4.0’s Number of series /NiMH: 1.8′ Number of series (Wrong battery type or over voltage)| 1.Click the button of Back /Stop to exit the error status.
2.Check he setting series and actual series • if not match, revise setting series and actual series consistently.
3.11 you had set the charger and actual series consistently, charger still shows the error. Use the charger function”PROGRAM SELECT LI BATT METER’ to read every cell ‘s voltage. If the total voltage has exceeded the setting standard, please to discharge the battery voltage standard or below.
I .7 1| Over voltage protection in balance port of charger| | The voltage of single cell exceeds the max setting voltage.
Setting standard as below: LIP0:4.5V/LIFIV:4.6V LIFE:4.OWNIMH:1.8V| 1.Click the button of Back /Stop to exit the error status.
2.Use the charger function”PROGRAM SELECT LI BATT METER’ to read every cell ‘s voltage. To discharge the voltage of single cell or the total voltage of whole battery, until the voltage of single cell is below the setting standard.
5| Battery interface no Loading/low voltage short circuit protection| | -Battery interface (main port) no Loading
-Battery interface (main port) low voltage(52.5V) -Battery interface (main port) short circuit protection| .
1.0 lick the button of Back (Stop to exit the error status.
2. Check the battery interface port is without loading: check the if there is poor contact in the charger interface with battery
3.Check whether the battery is over discharge.(the total voltage 52.5V).Use the charger function-PROGRAM SELECT LI BATT METER
to read every cell ‘s voltage. If the total voltage is lower than 2.5V. it is over discharge and suggest to charge before use.
3.Check whether the battery is short circuit.
Pull out the battery. and use the multimeter to test the battery checking whether it is short circuit. If yes. please do not use the battery.
4.If you have check the 2/3/4. and the error is not solved. please contact the professional for checking and maintaining.
6| Can not work| | circuit failure| Please unplug the AC plug for 30 second before inserting.
7| Battery Voltage Error| | When the charger detected that the cell voltage difference meet the following conditions, it will trigger a battery voltage abnormal alarm: LiPo1LiHV: Single cell voltage <2.8V. voltage difference V>400mV:
LiFe: Single cell vdtage <1.0V, voltage
difference V>500mV:| 1. Select “PROGRAM SELECT—. LI BATT METER” to read the voltage of a single cell, If the voltage meets the abnormal trigger condition. it means that the battery is faulty (the vdtage is too low or the voltage
difference is too large). It is recommended to stop using the battery and discard it:
2, If the displayed voltage of ‘PROGRAM SELECT—. LI BATT METER” does not match the actual battery voltage, check the balance port line against the voltage to see if there is a bad contact or break.

WARRANTY

Thank you for purchasing this product. If you have any problems with this charger. Please discontinue any further use and contact your local distributor immediately.
This product is warranted to be free from manufacturer defects for 1 year from original purchase date. Please keep your original proof of purchase for warranty purposes.
What is not covered by the warranty

  1. Failure to use correct input voltage(100-240VAC)
  2. Failure to follow instruction manual
  3. Mechanical damage due to external causes
  4. Disassembly,modification by the user(modifying original connectors,wires,components,etc.)
  5. Use in improper conditions(damage or rust from rain,humidity,etc.)
  6. Normal wear and tear surface shell,dents and scratches Gens Ace is not responsible for the abuse or misuse of this product.
  7. We reserve the sole right to modify this manual at any time without notice.

Program Flow Chart

OVONIC Mate I Smart Balance Charger - Fig 24

E-MATE DEVELOPMENT CO., LIMITED
Tel: +86 18344180563
Email: info@ampow.com

References

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