GAGGENAU VG 491 211 AU Vario Gas Cooktop Instruction Manual
- June 9, 2024
- Gaggenau
Table of Contents
VG 491 211 AU Vario Gas Cooktop
Instruction Manual
VG 491 211 AU Vario Gas Cooktop
9001154606 000504
5.
A| a1
| L1| a2
| L2| On
---|---|---|---|---|---
NG
1.0 kPa| 113| 4 mm| 42| open| 7.2 MJ/h (2 kW)
ULPG
2.75 kPa| 68| 6 mm| 29| open| 7.2 MJ/h (2 kW)
C| c1| LI| c2| L2| On
---|---|---|---|---|---
NG
1.0 kPa| 168| 6 mm| 42| open| 14.4 MJ/h (4 kW)
ULPG
2.75 kPa| 105| 2 mm| 29| open| 15.2 MJ/h (4.2 kW)
W| w1| L| w2| On
---|---|---|---|---
NG
1.0 kPa| 195| 6 mm| 67| 18 MJ/h (5 kW)
ULPG
2.75 kPa| 110A| 0 mm| 42| 18 MJ/h (5 kW)
Important notes
Read these instructions carefully and keep them in a safe place. Safety during
use can only be ensured if the appliance is fitted correctly according to
these installation instructions. The installer is responsible for ensuring
that the appliance operates perfectly at the point of installation.
The appliance must be connected to the mains only by an authorised person.
Before carrying out any type of work, turn off the electricity and gas supply.
Don’t Risk Your Appliance Warranty
Only a licensed person will give you a compliance certificate, showing that
the work complies with all the relevant standards. And only a licensed person
will have insurance protecting their workmanship for 6 years. So make sure you
use a licensed person to install this appliance and ask for your compliance
certificate to ensure the manufacturer’s appliance warranty will be honored.
Statutory regulations
This appliance shall be installed in accordance with the manufacturer
installation instructions, local gas fitting regulations, municipal building
codes, electrical wiring regulations and AS/NZS 5601.1 the Australian Standard
for gas installations. Refer also to AS/NZS 5601.1 for pipe sizing tables.
Before connecting the appliance, please check whether the local connection
conditions such as the gas type, gas pressure and mains voltage and the
appliance settings are correct. Refer to the data plate located on the hob
base for the necessary information. Your new cooker is protected is protected
by suitable packaging whilst it was on it’s way to you. All materials used for
this purpose are suitable for recycling. Please make a contribution to
protecting the environment by disposing of the packaging accordingly.
For conversion to another type of gas, please call the after-sales service.
Risk of gas escape!
After connecting the appliance to the gas supply, always check the connection
for leak tightness. The manufacturer accepts no responsibility for the escape
of gas from a gas connection which has been previously tampered with.
Ensure sufficient air exchange in the room where the appliance is
installed.
Up to 11 kW total output:
- Minimum volume of the room where appliance is installed: 20 m3
- A door leading to the open air or a window which can be opened.
Up to 18 kW total output:
- Minimum volume of the room where appliance is installed: 2 m3 per kW total output.
- A door leading to the open air or a window which can be opened.
- An extraction hood into the open air. Minimum displacement volume of extraction hood: 15 m3/h per kW total output.
The installation system must incorporate an all-pin isolating switch with a
contact opening of at least 3 mm, or the appliance should be connected to the
mains via a safety plug. The plug must remain accessible after installation is
complete.
Do not kink or trap the mains connection cable.
The appliance must be fitted according to the installation drawing. A minimum
clearance of 260 mm from the periphery of the burner to a rear or side
horizontal combustible surface must be maintained. If clearance is less than
260 mm then that surface must be non-combustible or be protected in accordance
with AS/ NZS 5601.1 clause 6.10.1.2 Overhead clearances
Rangehoods and exhaust fans shall be installed in accordance with the
manufacturers instructions. However, in no case shall the clearance between
the highest part of the burner and the underside of the rangehoods be less
than 650 mm.
This appliance is not intended for operation with an external timer or an
external remote control.
THIS APPLIANCE IS NOT TO BE INSTALLED IN MARINE CRAFT OR CARAVANS.
THIS APPLIANCE IS NOT SUITABLE FOR USE IN MARINE CRAFT OR MOBILE HOMES.
Installation accessories
VA 420 000| Connection strip for combination with other Vario 400 appliances
for flush installation
---|---
VA 420 010| Connection strip for combination with other Vario 400 appliances
for surface installation
Preparing the units (Fig.1a)
The kitchen unit must be heat-resistant to at least 90°C (about 190°F). The
stability of the unit must be maintained after producing the cut-out.
Produce the cut-out in the worktop for one or more Vario appliances as shown
in the installation sketch. The angle between the cut surface and the worktop
must be 90°. The cut edges at the sides must be flat to ensure a good fit of
the retaining springs on the appliance. In laminated worktops, it may be
necessary to fit strips at the sides of the cut-out.
Remove shavings after cutting. Seal cut surfaces for resistance to heat and so
they are watertight.
Pay attention to a minimum gap of 10 mm from the underside of the appliance to
kitchen units.
Use suitable base constructions to ensure load-carrying capacity and
stability, especially in the case of thin worktops. Pay attention to the
weight of the appliance, including any payload.
Reinforcement material used must be resistant to heat and moisture.
Note: Wait until the appliance has been installed in the installation
opening before checking that it is level.
To improve flame stability, we recommend installing an intermediate floor
underneath the appliance in the installation cabinet.
Installation flush with surrounding surfaces (Fig. lb)
It is possible to fit the appliance into a worktop such that it is flush with
the worktop surface.
The appliance can be installed in the following temperature- and water-
resistant worktops:
- Granite worktops
- Plastic worktops (e.g. Coriano)
- Solid wood worktops: Only on agreement with the worktop manufacturer (seal the cut-out edges)
- For other worktop materials, contact the worktop manufacturer about their use.
The appliance cannot be installed in compressed-wood worktops.
Note: All cut-outs in the worktop are to be carried out in a specialist
workshop in accordance with the installation diagram. Each cut-out must be
neat and precise as the cut edge is visible on the surface. Clean and degrease
the cut-out edges with a suitable cleaning agent (follow the instructions from
the silicone manufacturer).
Combining multiple Vario appliances (Fig. 1c)
The connecting strip VA 420 000/010 is required in order to combine multiple
Vario appliances. This can be ordered separately as an optional accessory.
When making the cut-out, allow extra space for the connecting strip between
the appliances (see installation instructions VA 420 000/010).
Appliances can also be fitted in their own individual cut-outs as long as at
least 50 mm of material is left between the cut-outs.
Hole for the control knob
Possible installation types:
- At the front of the floor cabinet
- In the worktop in front of the appliance
Note: Follow the installation instructions provided for the control
knobs.
Fitting the control knobs (Fig. 2) 1.
-
Depending on the distance between the control knobs, it may be necessary to break off the retaining plate at the perforation. Hold the retaining plate in place against the rear of the control panel/ underside of the worktop or secure it in place with the screws provided.
-
When fitting an individual control knob or if the retaining plate has been broken off at the perforation, use two screws to hold each retaining plate in place and prevent it from rotating. For stone worktops, use temperature-resistant two-component adhesive (for metal to stone) to adhere the retaining plate.
-
Remove the protective film on the back of the illuminated ring.
-
Push the control knob into the hole, and use the installation tool provided to tighten the nut at the rear.
-
Use the short cables provided to connect all the control knobs. The male connectors must snap into place in the female connectors.
Note: The two female cable connectors on the control knob are identical. -
Attach the long cable to one of the control knobs to connect it to the appliance. The male connector must snap into place in the female connector.
Note The appliance can be connected to any control knob. -
After fitting, check that all plug-in connections are seated correctly.
-
After fitting all the cables, secure them to the retaining plate by turning the tab down.
Installing the appliance (Fig. 3a)
-
Insert the end of the connection cable for the control knob into the female connector on the underside of the appliance. The male connector must snap into place.
-
Insert the appliance evenly into the cut-out. Push it down firmly into the cut-out.
Note: The appliance must sit fast in the cut-out and must not be able to move around (e.g. during cleaning). If the width of the cut-out is at the upper tolerance limit, secure batten to the sides of the cut-out if necessary. -
Connect the appliance to the power and gas supply and test for correct functioning. There might be an air pocket in the gas supply line if the appliance switches off. Turn control knobs off and switch on again. Repeat until burner ignites.
Only for installation flush with surrounding surfaces (Fig. 3b)
Note: Make sure that everything is working correctly before grouting.
Grout the surrounding gap with a suitable temperature-resistant silicone
adhesive (e.g. OTTOSEAL® S 70). Smooth the seal joint with a smoother
recommended by the manufacturer. Follow the instructions for the silicone
adhesive. Do not use the appliance until the silicone adhesive is completely
dry (at least 24 hours, depending on the room temperature).
Caution! Using unsuitable silicone adhesive on natural stone work
surfaces may cause permanent discolouration.
Gas connection
The supply connection point shall be accessible with the appliance installed.
Using the RV 1/2 (for appliance side) connection elbow provided, connect the
appliance with the associated gasket to a fixed connection pipe. For natural
gas the regulator must be connected.
If using a flexible connection
This appliance is approved for connection by a CLASS B hose. Connection is in
compliance with AS/NZS 5601.1
There are two ways to carry out the connection to the main gas line:
- A: The hotplate can be connected with rigid pipe.
- B: Flexible Hose: If installing with a hose assembly, install with a hose assembly that complies with AS/NZS 1869, 10 mm ID, class Bor D, no more than 1.2 m long and in accordance with AS/NZS 5601.1. Ensure that the hose does not contact the hot surfaces of the hotplate, oven, dishwasher or any other appliance that may be installed underneath or next to the hotplate. The hose should not be subjected to abrasion, kinking or permanent deformation and should be inspected along its entire length with the cooktop in the installed position. Unions compatible with the hose fittings must be used and all connections tested for gas leaks.
Before leaving – check all connections for gas leaks with soap and water. DO NOT use a naked flame for detecting leaks. Ignite all burners both individually and concurrently to ensure correct operation of gas valves, burners and ignition. Turn gas taps to low position and observe stability of the flame for each burner individually and all together. Achere the duplicate data plate to an accessible location near to the cook top. When satisfied with the cook top, please instruct the user on the correct method of operation. In case the appliance fails to operate correctly after all checks have been carried out, refer to the authorised service provider in your area.
Electrical connection
Check that the appliance has the same voltage and frequency as the electrical
installation system.
The hob is delivered with a mains cable and 3 pin molded plug. Only connect
the appliance to sockets which have been fitted and earthed according to
regulations.
The appliance corresponds to type V: the mains connection cable must only be
replaced by the after-sales service. Check the cable type and minimum cross
section.
Technical data
Total connected load VG 491 211 AU:
61.2 MJ/h (17 kW)
Electric 25.0 W
Maximum safety time for each burner 20 seconds
Conversion to another type of gas (Fig. 5)
The gas hob belongs to the categories stated on the type plate. Changing the
injection nozzles enables the appliance to be used with all the types of gas
listed there. Conversion kits can be obtained from our after-sales service.
Some models come delivered with a conversion kit.
The appliance must only be converted to a different type of gas by a licensed
expert.
Switch off the electricity and gas supplies before changing the injection
nozzles.
Replacing the main nozzles in the standard burner and high output burner
(Fig. 6)
- Remove the pan supports and all burner parts.
- Undo the cooktop fastening screws on the burners and carefully lift the cooktop off.
- Remove the securing clips from the burner pipes. Pull out the burner pipes. The electrode can remain connected. Unscrew the burners (Torx T20) and pull out the burner pipes.
- Pull the nozzles off the burner pipes by hand and remove the O-ring.
- Check that the 0-ring is seated correctly in the new main nozzles. Fit the nozzles to the burner pipes. Take care not to bend the burner pipes when doing so.
- Fit the burners to the burner pipes. Fit the securing clips. Screw the burners down firmly.
- Loosen the screw and adjust the air regulating sleeve on the outer burner to the correct setting (see nozzle table – L1). Retighten the screw.
- Adjust the air regulating sleeve on the inner burner to the correct setting by turning or pushing it (see nozzle table – L2).
Changing the full bum nozzle: wok burner (Fig. 7)
- Remove securing clips on the burner pipes. Remove burner pipes. Loosen screw on air-regulating tube. Remove nozzle fitting.
- Remove nozzle and 0-ring for inner circular burner by hand. Unscrew nozzle for outer circular burner (SW10).
- Check that 0-ring is correctly positioned in new full-burn nozzle for inner circular burner. Push nozzle onto burner pipe. Screw new main nozzle for outer circular burner all the way into nozzle fitting.
- Put on nozzle fitting and burner pipes. Put on securing clips.
- Set air-regulating tube to correct dimension after loosening the screw (see nozzle table). Tighten screw again.
- Put stovetop in place and screw it tight. Put burner parts and pan support in place, positioning them correctly.
Setting the gas type (Fig. 8)
Use any control knob to set the gas type:
- Turn the control knob to 0. Disconnect the appliance from the power supply. Wait at least 30 seconds.
- Reconnect the appliance. The illuminated ring around the control knob will be lit green for a few seconds and then yellow. Wait until the illuminated ring goes out.
- Turn the control knob anti-clockwise to position 12.
- Turn the control knob clockwise to position 1.
- Turn the control knob anti-clockwise to position 0. Wait until the illuminated ring is lit yellow.
- Turn the control knob to set the gas type; the position currently set will be lit green:
Control knob position| Gas type
---|---
8| Natural Gas 1.0kPa/10mbar
9| ULPG 2.75kPa/27.5mbar - Leave the control knob at the required setting for at least 5 seconds. The illuminated ring around the control knob will be lit green.
- To save the setting, always exit the menu as follows: Turn the control knob to 0. Then turn the control knob anti-clockwise to position 12. Turn the control knob clockwise to position 1. Turn the control knob anti-clockwise to position 0. Wait until the illuminated ring goes out.
The setting will be saved. The illuminated ring around the control knob will
be lit yellow for a few seconds. Wait until the illuminated ring goes out.
Checking functions after the conversion:
The flames are adjusted correctly if no yellow tips are visible and if they do
not go out when switching over swiftly from the high to the low setting.
Note: stick the adhesive label included with the nozzle set over the
rating plate of the appliance to document the changeover to a different gas
type.
Removing the appliance
Disconnect the appliance from the power and the gas supply. For flush-mounted
appliances, remove the silicone joint. Push out the appliance from below.
Caution!
Damage to appliance! Do not lever out the appliance from above.
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