RYOBI RCS1600 Circular Saw User Manual

RYOBI RCS1600 Circular Saw

Important! It is essential that you read the instructions in this manual before assembling, maintaining and operating the product.

Safety, performance, and dependability have been given top priority in the design of your circular saw.

INTENDED USE

The circular saw is intended to be used only by adults who have read and understood the instructions and warnings in this manual and can be considered responsible for their actions.
The saw is designed for rip- and cross-cutting of wood or similar materials up to a maximum depth of 54 mm. It can make straight or bevelled cuts between 0 and 45 degrees. It is to be used with the base of the tool in contact with the workpiece. It should only be used in a dry, well lit and well ventilated area. The circular saw is designed for handheld use. It is not to be mounted onto a workbench unless speciÞ c instructions about how to do this are given by the manufacturer of the saw. Do not use for cutting metal or masonry. Do not use the product in any way other than those stated for intended use. Use of the product for operations different from intended could result in a hazardous situation.

WARNING

Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, Þ re and/or serious injury.

Save all warnings and instructions for future reference.

CIRCULAR SAW SAFETY WARNINGS

CUTTING PROCEDURES

DANGER

Keep hands away from cutting area and the blade. Keep your second hand on auxiliary handle, or motor housing. If both hands are holding the saw, they cannot be cut by the blade.

• Do not reach underneath the workpiece. The guard cannot protect you from the blade below the workpiece.
• Adjust the cutting depth to the thickness of the workpiece. Less than a full tooth of the blade teeth should be visible below the workpiece.
• Never hold piece being cut in your hands or across your leg. Secure the workpiece to a stable platform. It is important to support the work properly to minimize body exposure, blade binding, or loss of control.
• Hold the power tool by insulated gripping surfaces only, when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will also make exposed metal parts of the power tool “live” and could give the operator an electric shock.
• When ripping, always use a rip fence or straight edge guide. This improves the accuracy of cut and reduces the chance of blade binding.
• Always use blades with correct size and shape (diamond versus round) of arbour holes. Blades that do not match the mounting hardware of the saw will run eccentrically, causing loss of control.
• Never use damaged or incorrect blade washers or bolt. The blade washers and bolt were specially designed for your saw, for optimum performance and safety of operation.

KICKBACK CAUSES AND RELATED WARNINGS:

• Kickback is a sudden reaction to a pinched, bound or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator.
• When the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator.
• If the blade becomes twisted or misaligned in the cutthe teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator.

Kickback is the result of saw misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.

• Maintain a firm grip with both hands on the saw and position your arms to resist kickback forces. Position your body to either side of the blade, but not in line with the blade. Kickback could cause the saw to jump backwards, but kickback forces can be controlled by the operator, if proper precautions are taken.
• When blade is binding, or when interrupting a cut for any reason, release the trigger and hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or kickback may occur. Investigate and take corrective actions to eliminate the cause of blade binding.
• When restarting a saw in the workpiece, centre the saw blade in the kerf and check that saw teeth are not engaged into the material. If saw blade is binding, it may walk up or kickback from the workpiece as the saw is restarted.
• Support large panels to minimise the risk of blade pinching and kickback. Large panels tend to sag under their own weight. Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel.
• Do not use dull or damaged blades. Unsharpened or improperly set blades produce narrow kerf causing excessive friction, blade binding and kickback.
• Blade depth and bevel adjusting locking levers must be tight and secure before making cut. If blade adjustment shifts while cutting, it may cause binding and kickback.
• Use extra caution when sawing into existing walls or other blind areas. The protruding blade may cut objects that can cause kickback.

LOWER GUARD FUNCTION

• Check lower guard for proper closing before each use. Do not operate the saw if lower guard does not move freely and close instantly. Never clamp or tie the lower guard into the open position. If saw is accidentally dropped, lower guard may be bent. Raise the lower guard with the retracting handle and make sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut.
• Check the operation of the lower guard spring. If the guard and the spring are not operating properly, they must be serviced before use. Lower guard may operate sluggishly due to damaged parts, gummy deposits, or a build-up of debris.
• Lower guard may be retracted manually only for special cuts such as “plunge cuts” and “compound cuts”. Raise lower guard by retracting handle and as soon as blade enters the material, the lower guard must be released. For all other sawing, the lower guard should operate automatically.
• Always observe that the lower guard is covering the blade before placing saw down on bench or floor. An unprotected, coasting blade will cause the saw to walk backwards, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after switch is released.

SAFETY INSTRUCTIONS FOR WOOD CUTTING BLADE

• Please read the manual and instructions carefully before using the saw blade and the power tool.
• The power tool must be in good condition, the spindle without deformation and vibration.
• Do not use the saw without the guards in position. Keep guards in good working order and properly maintained.
• Ensure the operator is adequately trained in safety precautions, adjustment, and operation of the power tool.
• Always wear goggles and ear protection when using the power tool. It is recommended to wear gloves, sturdy non-slip shoes.
• Before using any accessory, consult the instruction manual. The improper use of an accessory can cause damage and increase the potential for injury.
• Use only blades specified in this manual, complying with EN 847-1.
• Observe the maximum speed marked on the saw blade. Ensure the speed marked on the saw blade is at least equal to the speed marked on the saw.
• Always use blades with correct size and shape of bore holes. Blades that do not match the mounting hardware of the saw will run eccentrically, causing loss of control.
• Do not use blades of larger or smaller diameter than recommended. Do not use any spacers to make the blade fit onto the spindle.
• Check the tips of the saw blade for damage or abnormal appearance before each use. Tips that are damaged or loose can become flying objects in use and increase the chance of personal injury.
• Do not use cracked or distorted saw blades. Do not use saw blades that are damaged or deformed
• Scrap the saw blade if damaged, deformed, distorted, or cracked; repairing is not permitted.
• Do not use HSS blades.
• Ensure the saw blade is mounted correctly. Tighten the blade bolt securely before use (tightening torque approx. 10-15 Nm).
• Fastening screw and nuts shall be tightened using the appropriate spanner.
• Extension of the spanner or tightening using hammer blows is not permitted.
• Make sure the blade and flanges are clean and the recessed sides of the collar are against the blade.
• Make sure the blade rotates in the correct direction.
• Before use, make a dummy cut without the motor turned on so the position of the blade, operation of the guards with respect to other machine parts, and workpiece may be checked.
• Never leave the power tool unattended.
• Do not apply lubricants on the blade when it is running.
• Never perform any cleaning or maintenance work when the power tool is still running and the head is not in the rest position.
• Never attempt to stop a power tool in motion rapidly by jamming a tool or other means against the blade. Serious accidents can be caused unintentionally in this way.
• Disconnect the saw from the mains supply or battery before changing blades or carrying out maintenance.
• Pay attention to the blade packing and unpacking. It is easy to be injured by the sharp blade tips.
• Use a blade holder or wear gloves when handling a saw blade.
• Keep and store the blade in original packaging or other suitable packaging. Keep in dry conditions and away from chemicals which may damage the blade.

WARNING

• Wear eye and ear protection.
• Wear dust mask.
• Do not use any abrasive wheels.
• Avoid overheating the blade tips. Do not use dull or damaged blades. Do not force the tool.
• Only use saw blades recommended.
• Do not use blades of larger or smaller diameter than recommended.
• Use only blades specified in this manual, complying with EN 847-1.

LASER SAFETY (RCS1600)

• The laser radiation used in this saw is Class 2 with maximum 1mW and 650nm wavelengths. Do not stare into the laser beam. Failure to comply with the rules could result in serious personal injury.
• We have supplied you with an adhesive label in your language and now request that you please apply this over the top of the existing English language label that is located on the side of the tool prior to first commissioning the machine.
• Do not stare into beam during operation.
• Do not project the laser beam directly into the eyes of others. Serious eye injury could result.
• Do not place the laser in a position that may cause anyone to stare into the laser beam intentionally or unintentionally.
• Do not use optical tools to view the laser beam.
• Do not operate the laser around children or allow children to operate the laser.
• Do not attempt to repair the laser device by yourself.
• Do not attempt to change any parts of the laser device by yourself.
• Any repairs must only be carried out by the laser manufacturer or authorized service agent.
• Do not replace the laser with a different type.

RESIDUAL RISKS

Even when the product is used as prescribed, it is still impossible to completely eliminate certain residual risk factors. The following hazards may arise and the operator
should pay special attention to avoid the following:

• Injury caused by kickback

  • Read and understand the information in this manual.

• Injury caused by vibration

  • Limit exposure. See Risk Reduction.

• Injury caused by dust

  • Wear eye protection at all times. Wear appropriate dust mask with suitable filters that can protect against particles from the material being worked on.
    Do not eat, drink, or smoke in the work area. Ensure adequate ventilation.

• Electric shock

  • The blade may contact hidden wiring causing parts of the product to become live. Always hold the product by the designated handles and take care when blind-cutting into walls and floors where cables may be hidden.
    NOTE: When working on walls, ceilings, or floors, take care to avoid electric cables and gas or water pipes.

• Injury from contact with the cutting blade

  • The blades are sharp and will become hot during use. Wear gloves when changing blades. Keep hands away from the cutting area at all times. Never hold workpiece being cut in your hands or across your leg. Clamp the work piece whenever possible.

RISK REDUCTION

It has been reported that vibrations from handheld tools may contribute to a condition called Raynaud’s Syndrome in certain individuals. Symptoms may include tingling, numbness, and blanching of the Þ ngers, usually apparent upon exposure to cold. Hereditary factors, exposure to cold and dampness, diet, smoking, and work practices are all thought to contribute to the development of these symptoms. There are measures that can be taken by the operator to possibly reduce the effects of vibration:

• Keep your body warm in cold weather. When operating the product, wear gloves to keep the hands and wrists warm. It is reported that cold weather is a major factor contributing to Raynaud’s Syndrome.
• After each period of operation, exercise to increase blood circulation.
• Take frequent work breaks. Limit the amount of exposure per day.
  If you experience any of the symptoms of this condition, immediately discontinue use and see your doctor about these symptoms.

WARNING
Injuries may be caused or aggravated by prolonged use of a tool. When using any tool for prolonged periods, ensure you take regular breaks.

KNOW YOUR PRODUCT

1. Trigger
2. Lock-off button
3. Upper guard
4. Dust port adapter
5. Lower guard lever
6. Blade bolt
7. Lower guard
8. Handle
9. Angle scale
10. Angle scale lock knob
11. Rip guide lock
12. Base
13. Laser head (RCS1600)
14. Blade
15. Saw rail
16. Clamp
17. Wrench
18. Rip guide

INSTALLATION

MAINTENANCE

WARNING
The product should never be connected to a power supply when assembling parts, making adjustments, cleaning, performing maintenance, or when the product is not in use. Disconnecting the product will prevent accidental starting that could cause serious injury.

• When servicing, use only original Ryobi replacement parts. Use of any other parts may create a hazard or cause product damage.
• Be sure to disconnect the product from the power supply before attaching or removing the saw blade. Clean the product and guarding system with clean cloths.
• Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, carbon dust, etc.
• Do not, at any time, let brake fluids, gasoline, petroleumbased products, penetrating oils, etc. come in contact with plastic parts. They contain chemicals that can damage, weaken, or destroy plastic.
• Always wear safety goggles or safety glasses with side shields during power tool operation or when blowing dust. If operation is dusty, also wear a dust mask.
• If the power supply cord is damaged, it must be replaced only by the manufacturer or by an authorised service centre to avoid risk. Contact authorised service centre.
• For greater safety and reliability, all repairs should be performed by an authorised Ryobi service centre.

LUBRICATION
All of the bearings in the product are lubricated with a sufÞ cient amount of high grade lubricant for the life span of the product under normal operating conditions. Therefore, no further lubrication is required.

ENVIRONMENTAL PROTECTION

Recycle raw materials instead of disposing of as waste. The machine, accessories and packaging should be sorted for environment-friendly recycling.

SYMBOLS ON THE PRODUCT

• Safety alert
• V Volts
• Hz Hertz
• Alternating current
• W Watts
• no No-load speed
• min¹ Revolutions or reciprocations per minute
• Class II tool, double insulation
• Wood
• Do not cut metals
• Wear ear protection
• Wear eye protection
• Laser radiation.
• Do not stare into beam.
• Class 2 laser product
• : 650nm; P1mW
• EN 60825-1:2014
• Danger! Sharp blade
• Do not expose to rain
• Width of cut
• Blade teeth
• CE conformity
• EurAsian Conformity Mark
• Ukrainian mark of conformity
• Please read the instructions carefully before starting the machine.
• Waste electrical products should not be disposed of with household waste. Please recycle where facilities exist. Check with your local authority or retailer for recycling advice.

SYMBOLS IN THIS MANUAL

• Connect to the power supply.
• Disconnect from the power supply.
• Parts or accessories sold separately
• Lock
• Unlock
• Note

The following signal words and meanings are intended to explain the levels of risk associated with this product:

DANGER
Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.

CAUTION
Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.

CAUTION
(Without Safety Alert Symbol) Indicates a situation that may result in property damage.

Product specifications

• Circular Saw
• Model
• Voltage
• Input
• No-load speed
• Blade diameter
• Blade arbor
• Blade thickness (Max)
• Blade teeth
• Blade – width of cut (Min/Max)
• Blade model number
• Cutting capacity – 0˚
• Cutting capacity – 45˚
• Saw rail
• Bevel scale
• Weight According to EPTA-Procedure 01/2003
• Measured sound values determined according to EN  60745:
• A-weighted sound pressure level
• Uncertainty K
• A-weighted sound power level
• Uncertainty K
• Wear ear protectors.
• The vibration total values (triaxial vector  sum) determined according to EN 60745:
• Vibration level
• Cutting wood
• Replacement parts:
• Rip guide
• Saw rail

WARNING

The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure. The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period. An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period. Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns.

GUARANTEE

In addition to any statutory rights resulting from the purchase, this product is covered by a guarantee as stated below.

1. The guarantee period is 24 months for consumers and commences on the date when the product was purchased. This date has to be documented by an invoice or other proof of purchase. The product is designed and dedicated to consumer and private use only. So there is no guarantee provided in case of professional or commercial use.

2. There is, in some cases (i.e. promotion, range of tools), a possibility to extend the warranty period over the period described above using the registration on the www.ryobitools.eu website. The eligibility of the tool is clearly displayed in stores and/or on packaging. The end user needs to register his/her newly-acquired tools online within 8 days from the date of purchase. The end user may register for the extended warranty in his country of residence if listed on the online registration form where this option is valid. Furthermore, end users must give their consent to the storage of the data which are required to enter online and they have to accept the by e-mail, and the original invoice showing the date of purchase will serve as proof of the extended warranty. Your statutory rights remain unaffected.

3. The guarantee covers all defects of the product during the warranty period
   due to defaults in workmanship or material at the purchase date. The guarantee is limited to repair and/or replacement and does not include any other obligations including but not limited to incidental or consequential damages. The warranty is not valid if the product has been misused, used contrary to the instruction manual, or being incorrectly connected. This guarantee does not apply to:

   • any damage to the product that is the result of improper maintenance
   • any product that has been altered or modified
   • any product where original identification (trade mark, serial number) – tout dommage au produit résultant d’un mauvais entretien markings have been defaced, altered or removed –
   • any non CE product
   • any product which has been attempted to be repaired by an nonqualified professional or without prior authorization by Techtronic Industries
   • any product connected to improper power supply (amps, voltage, frequency)
   • any damage caused by external influences (chemical, physical, shocks) or foreign substances
   • normal wear and tear of spare parts
   • inappropriate use, overloading of the tool
   • use of non-approved accessories or parts
   • carburettor after 6 months, carburettor adjustments after 6 months
   • power tool accessories provided with tool or purchased separately. Such exclusions include but is not limited to screw driver bits, drill bits, abrasive discs, sand paper and blades, lateral guide
   • components (parts and accessories) subject to natural wear and tear, including but not limited to carbon brushes, chuck, power cord, auxiliary handle, sanding plate, dust bag, dust exhaust tube

4. For servicing, the product must be sent or presented to a RYOBI authorized service station listed for each country in the following list of service station addresses. In some countries your local RYOBI dealer undertakes to send the product to the RYOBI service organisation. When sending a product to a RYOBI service station, the product should be safely packed without any dangerous contents such as petrol, marked with sender’s address and accompanied by a short description of the fault.

5. A repair/replacement under this guarantee is free of charge. It does not constitute an extension or a new start of the guarantee period. Exchanged parts or tools become our property. In some countries delivery charges or postage will have to be paid by the sender.

6. This guarantee is valid in the European Community, Switzerland, Iceland, Norway, Liechtenstein, Turkey and Russia. Outside these areas, please contact your authorized RYOBI dealer to determine if another warranty applies.

AUTHORISED SERVICE CENTRE
To find an authorised service centre near you, visit http://uk.ryobitools.eu /headerservice-and-support/service-agents.

EC declaration of conformity

Techtronic Industries GmbH
Max-Eyth-Straße 10, 71364 Winnenden, Germany
Herewith we declare that the product
Circular Saw
Brand: Ryobi
Model number: RCS1400/RCS1600
Serial number range:
RCS1400: 46201201000001 – 46201201999999
RCS1600: 46201401000001 – 46201401999999
is in conformity with the following European Directives and harmonised standards
2006/42/EC, 2014/30/EU, 2011/65/EU
EN55014-1:2006+A1:2009+A2:2011, EN 55014-2:2015, EN 61000-3-2:2014, EN 61000-3-3:2013, EN60745-1:2009+A11:2010, EN60745-2-5:2010
RoHS documentation is compiled according to EN 50581:2012
Andrew John Eyre (BEng, CEng, MIET)
Vice President, Regulatory & Safety
Winnenden, Nov. 05, 2016
Authorised to compile the technical file:
Alexander Krug, Managing Director
Techtronic Industries GmbH
Max-Eyth-Straße 10, 71364 Winnenden, Germany

https://tm.by

References

• Ryobi Tools
• SAV Ryobi France: Pièces détachées et réparations Ryobi : le service client Ryobi
• Ryobi Norge | Elverktøy, ONE+, Hagemaskiner, 36V
• Ryobi Tools
• Ryobi Danmark | Elværktøj ONE+, Havemaskiner, 36V
• Ryobi Tools

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