KARCHER IVM 40/12-1 M Z22 Industrial Vacuum Cleaner Instruction Manual

KARCHER IVM 40/12-1 M Z22 Industrial Vacuum Cleaner

General instructions

Read these original instructions before using your device for the first time, adhere to the instructions contained therein and store them for later reference or subsequent owners.

• Be sure to read the safety instructions no. 5.956-249.0 prior to the initial startup.
• If the operating instructions and safety instructions are not observed, the device can be damaged and dangers could arise for users and other persons.
• Notify the dealer immediately in the case of shipping damage.

Safety information

• DANGER
  • Indication of an imminent threat of danger that will lead to severe injuries or even death.
• WARNING
  • Indication of a potentially dangerous situation that may lead to severe injuries or even death.
• CAUTION
  • Indication of a potentially dangerous situation that may lead to minor injuries
• ATTENTION
  • Indication of a potentially dangerous situation that may lead to damage to property.

General safety instructions

• Only trained personnel are permitted to use the device and the substances for which it is to be used, including the safe procedure for disposing of the vacuumed material.
• An air exchange rate L must be present in the room when the exhaust gas is returned to the room. To remain within the required limit values, the volume flow of returned air must be no greater than 50% of the fresh air volume (room volume VR x air exchange rate LW). Without special ventilation measures, the following applies LW=1h-1.
• This device contains dust that is harmful to your health. Emptying and maintenance, including removal of the dust bag, may only be performed by technical specialists wearing suitable personal protective equipment.  Only vacuum with all filter elements in place, otherwise the suction motor will be damaged and there will be a health risk due to increased fine dust emissions.
• Ob-serve the applicable safety instructions for the materials being vacuumed.
• Observe the safety regulations for the materials to be vacuumed. Parts of the device can heat up to temperatures of up to 125 °C during proper/improper operation.
• The accessories approved by the manufacturer are electrically conductive. Do not use any other accessories.
• Use of an extension cable is prohibited.
• The device must not be used or stored outdoors in wet conditions.
• Apply the parking brake at the steering roller to ensure a secure footing for the de-vice. The device may move uncontrollably if the parking brake is open.
• The device is not suitable for the suctioning or vacuuming of flammable liquids (flammable, easily flammable, highly flammable according to Dangerous Substances Directive 67/548/EEC) (flash point below 55 °C) and mixtures of flammable dusts and liquids.
• The device is not suitable for the vacuuming of dusts with extremely low minimum ignition energy (ME <1 mJ), e.g. toner, mesh, alu-minium powder, lead acid suitable.
• The device is not suitable for sucking up ignition sources and dust with a glowing temperature ≤ 190 °C.
• Every time before use, check whether the equipotential bonding conductors (earthing conductors) are connected.
• Switch off the device at the power switch and unplug the mains plug in case of longer breaks in operation and after use.
• The device may only be plugged in outside zone 22.
• Note that additional regulations may apply to dust with ignition energy below 1 MJ.

Behaviour in the event of an emergency

• Risk of injury and damage in the event of a short-circuit or other electrical faults
• Danger of electric shock, danger of burns Switch off the device and unplug the mains plug.

Behaviour in case of filter breakage /leakage:

• Switch off the unit immediately.
  The unit may not be operated without the fresh water filter.

• Replace the filter.

Intended use

The device is intended for:

• Vacuuming dry, non-flammable, deposited dusts hazardous to health; dust class M according to EN 60335-2-69
• For vacuuming dusts of the dust groups IIIC, IIIB and IIIA
• Extraction of combustible dusts in zone 22
• Vacuuming of moist substances
• Industrial use, e.g. in storage and production areas
• Use above ground

The device’s correct function is only guar-anteed when using suction hose nominal widths of DN40 and DN50. Any other use constitutes improper use. The device is not suitable for:

• Vacuuming of ignition sources and dusts with a glow temperature ≤ 190 °C
• vacuuming of explosive or equivalent substances as defined in §1 SprengG, explosive steam/air mixtures, as well as Al and Mg dusts
• vacuuming of flammable liquids (flam-mable, easily flammable, highly flamma-ble according to Dangerous Substances Directive 67/548/EEC) (flash point be-low 55 °C) and mixtures of flammable dusts and liquids vacuuming of magnesium dust or pow-der
• vacuuming of mixtures of flammable liq-uids and flammable dust
• vacuuming smouldering or hot particles; this could otherwise result in a fire or an explosion
• Vacuuming of carcinogens
• Connection to a dust-generating ma-chine

Environmental protection

The packing materials can be recy-cled. Please dispose of packaging in accordance with the environmental regulations. Electrical and electronic devices con-tain valuable, recyclable materials and often components such as batteries, rechargeable batteries or oil, which – if han-dled or disposed of incorrectly – can pose a potential danger to human health and the environment. However, these components are required for the correct operation of the device. Devices marked by this symbol are not allowed to be disposed of together with the household rubbish.
Notes on the content materials (REACH) Current information on content materials can be found at: www.kaercher.de/REACH

Accessories and spare parts

• Risk of explosion when used with non-permitted accessories
• Only use accessories permitted by the manufacturer and with the Ex label for type 22 usage.
• Only use original accessories and original spare parts. They ensure that the appliance will run safely and fault-free.
• Information on accessories and spare parts can be found at www.kaercher.com.

Note
No accessories are included in the scope of delivery. The accessories must be ordered separately depending on the application.

Scope of delivery

Check the contents for completeness when unpacking. In the event of shipping dam-age, please notify your dealer.

Device description

For the illustrations, refer to the graphics page
Illustration A

1. Steering roller with parking brake
2. Dirt receptacle
3. Sealing plug
4. Spacer lock
5. Filter dedusting
6. Pressure gauge
7. Suction turbine power switch
8. Suction head
9. filter
10. Sealing ring
11. Filter hold-down device
12. Mains cable
13. Type plate
14. Carrying handle
15. Carrying handle
16. Bow handle of the dirt receptacle
17. Push handle
18. Filter ring
19. Suction hose port
20. Chassis

Symbols on the device

The device is suitable for vacuuming dusts up to dust class M.

• Damage to the skin, lungs and eyes Expulsion of fine dust during emptying and maintenance work and disposal
• Wear the prescribed personal protective gear when performing during emptying and maintenance work, including disposal of the dust bag.

The maximum vacuum value in relation to the hose cross-section is specified on the label. The actual value can be read on the pressure gauge. For the values applicable to this device, see chapter Reading the minimum volumetric flow. If this value is not reached, the filter must be cleaned (see chapter Dedusting the filter) or replaced (see chapter Replacing the filter). The var-ious different hose cross-sections allow ad-aptation to the various different connection cross-sections of the accessories.

• Do not vacuum any sources of ig-nition! Suitable for vacuuming in-flammable dusts of dust explosion classes in zone 22.
• Filter (Order no. 9.990-222.0)
• Dust bag (Order no. 9.989-606.0)

Initial startup

WARNING
Potential equalisation line not connect-ed correctly Electric shock
Every time before use, check whether the equipotential bonding conductor (earthing conductors) are connected.

WARNING
Danger from dust that is harmful to your health
Respiratory sicknesses through inhalation of dust.
Do not vacuum without correctly installed filter elements, otherwise a danger to health from increased fine dust emission is present.

ATTENTION

• Missing filter element
• Damage to the suction motor
• Do not vacuum without a filter element.

1. Bring the device into the working posi-tion.
2. Secure the device with the parking brakes.
3. Ensure that the suction head is fitted correctly.
4. Insert the suction hose (not included in the scope of delivery) into the suction connection.
5. Check the filling level in the dirt recepta-cle (see chapter Check the dirt recepta-cle filling level).
6. Empty the dirt receptacle if necessary (see chapter Emptying the dirt recepta-cle).
7. Fit the dust bag before dry vacuuming (see chapter Dry vacuuming).
8. Fit the desired accessory (not included in the scope of delivery) onto the suction hose.

Check the dirt receptacle filling level

The dirt receptacle must be emptied when filled to the lower edge of the suction hose port on the dirt receptacle. The device does not switch off automatically if the maximum filling level is exceeded.

1. Check the dirt receptacle filling level regularly.

Anti-static system
Static charges are discharged through the earthed connection nozzles. This prevents sparking and electric shocks with electrically conductive accessories approved by the manufacturer.

Operation

The device is suitable for vacuuming fine dust up to dust class M.

WARNING

• Danger from dust that is harmful to your health
• Respiratory sicknesses through inhalation of dust.
• Do not vacuum without correctly installed filter elements, otherwise a danger to health from increased fine dust emission is present.

ATTENTION

• Danger due to fine dust entering
• Risk of damage to the suction motor.
• Never remove the filter element when vacuuming.

Dry vacuuming

Note
The device is an industrial vacuum cleaner for vacuuming dry, flammable dusts.
Switching from wet to dry vacuuming

ATTENTION

• Switching from wet to dry vacuuming
• Risk of damage to the filter
• Do not vacuum dry dust with a wet filter element because this clogs the filter and can make it unusable.

1. Allow the wet filter to dry completely or replace it with a dry filter before using the device for dry vacuuming.
2. Replace the filter if necessary.

Fitting the dust bag

1. Secure the device with the parking brakes. Illustration B
2. Pull the bow handle up. The dirt receptacle is unlocked and lowered. Illustration C
3. Pull the dirt receptacle out of the device by the bow handle. Illustration D
4. Fit the dust bag in the dirt receptacle and carefully position it against the container wall and the container floor.
5. Fold the edge of the dust bag over the edge of the dirt receptacle to the outside.

WARNING

• Improper handling when locking the dirt receptacle Risk of crushing
• Under no circumstances should you hold your hands between the dirt receptacle and filter ring or allow them to come close to the lifting mechanism while locking it.
• Lock the dirt receptacle by operating the bow handle with both hands. Illustration E

ATTENTION

• Static charge of the dirt receptacle Ignition of dusts
• Make sure that the grounding on the chassis is in contact with the dirt receptacle.
• Fit the dirt receptacle and lock it with the bow handle.

Removing the dust bag

1. Secure the device with the parking brakes. Illustration B

2. Pull the bow handle up.

3. The dirt receptacle is unlocked and lowered. Illustration C

4. Pull the dirt receptacle out of the device by the bow handle. Illustration F

5. Turn up the dust bag.

6. Seal the dust bag tightly with the cable tie.

7. Remove the dust bag.

8. Dispose of the dust bag in accordance with statutory regulations
   WARNING
   Improper handling when locking the dirt receptacle
   Risk of crushing
   Under no circumstances should you hold your hands between the dirt receptacle and filter ring or allow them to come close to the lifting mechanism while locking it.
   Lock the dirt receptacle by operating the bow handle with both hands. Illustration E
   ATTENTION
   Static charge of the dirt receptacle Ignition of dusts
   Make sure that the grounding on the chassis is in contact with the dirt receptacle.

9. Fit the dirt receptacle and lock it with the bow handle.

Switching on the device

1. Plug the mains plug into the socket.
2. Switch on the device at the suction turbine power switch.
3. Start vacuuming.

Performing the vacuuming process

1. Regularly check the filling level in the dirt receptacle, since the device does not switch off automatically.
2. If necessary, empty the dirt receptacle (see chapter Emptying the dirt receptacle).
3. If necessary, clean the filter (see chapter
   Dedusting the filter) or change/ replace the filter (see chapter Replacing the filter).

Reading the minimum volumetric flow

• A pressure gauge showing the vacuum inside the device is mounted on the front of the device. The filter must be cleaned when the maximum vacuum (see table) is reached (see chapter Dedusting the filter).
• This value depends on the device performance and the suction hose used. If the vacuum is not significantly reduced by dedusting, the filter must be replaced (see chapter Replacing the filter).

ATTENTION
Exceeding the maximum vacuum Suction loss
If the specified value is exceeded, the air speed in the suction hose drops below 20 m/s. Clean or replace the filter

Dedusting the filter
The filter must be cleaned if the pressure gauge shows the maximum vacuum (see chapter Reading the minimum volumetric flow). Illustration G

1. Close the inlet opening or the suction hose during the suction process.
2. Pull the flap of the filter dedusting system 3-4 times and hold it open for 1-2 seconds each time.

Switching off the device

1. Switch off the device at the suction turbine power switch.
2. Pull out the mains plug. Each time after use

Emptying the dirt receptacle

The dirt receptacle must be emptied as necessary and after each use.
The inlet opening or the suction hose are closed.

1. Switch on the device at the suction turbine power switch.

2. Dedust the filter (see chapter Dedusting the filter).

3. Switch off the device at the suction turbine power switch.

4. Secure the device with the parking brakes. Illustration B

5. Pull the bow handle up. The dirt receptacle is unlocked and lowered. Illustration C

6. Pull the dirt receptacle out of the device by the bow handle.

7. Empty the dirt receptacle. To do this, remove the dust bag if necessary (see Removing the dust bag).
   WARNING
   Improper handling when locking the dirt receptacle
   Risk of crushing
   Under no circumstances should you hold your hands between the dirt receptacle and filter ring or allow them to come close to the lifting mechanism while locking it.
   Lock the dirt receptacle by operating the bow handle with both hands. Illustration E
   ATTENTION
   Static charge of the dirt receptacle
   Ignition of dusts
   Make sure that the grounding on the chassis is in contact with the dirt receptacle.

8. Fit the dirt receptacle and lock it with the bow handle.

Closing the suction connection

Risk of injury
Damage to the skin, lungs and eyes through fine dust
The suction connection must be closed using the sealing plug after removing the suction hose.

1. Remove the suction hose. Illustration H
2. Insert the sealing plug precisely into the suction connection.
3. Push the sealing plug in all the way to the end stop.
4. Turn the sealing plug to the right until the suction connection is tightly closed

Cleaning the device

Improper disposal of waste water Environmental pollution
Observe the local waste water treatment regulations.

1. Vacuum the inside and outside of the device and clean with a moist cloth. A vacuum cleaner with the same or better classification must be used for vacuuming the device.
2. If necessary, rinse the accessories (not included in the scope of delivery) with water and dry them.

Storing the device

1. Wind the mains cable onto the cable holders.
2. Store the device in a dry room and secure it against unauthorised use

Transport

Failure to observe the weight Risk of injury and damage Be aware of the weight of the device during transportation.

1. Close the suction connection for dustfree transport (see chapter Closing the suction connection).
2. Release the parking brakes and push the device by the push handle.
3. Grasp the device by the chassis and the push handle for loading.
4. Secure the device against slipping and tipping over when transporting in vehicles.

Storage
Failure to observe the weight Risk of injury and damage Be aware of the weight of the device during storage.
Store the device indoors only.

Care and maintenance

DANGER

• Inadvertently starting up device, touching live components
• Risk of injury, electric shock
• Switch off the device before performing any work on the device.
• Remove the mains plug.

DANGER

• Danger from dust that is harmful to your health
• Respiratory sicknesses through inhalation of dust.
• Wear a breathing protection mask of class P2 or higher and disposable clothing when performing maintenance work (e.g. filter change).

WARNING

• Danger from dust that is harmful to yourhealth Respiratory sicknesses through inhalation  of dust. Safety devices providing hazard protection must be checked for correct safety-related functionality at least annually by the manufacturer or an appropriately instruction person, e.g. absence of leaks, filter damage, functionality of the monitoring devices.

ATTENTION

Care agents containing silicone These can attach plastic components. Do not use care agents containing silicone for cleaning. Dust extraction machines are safety devices for the prevention or elimination of hazards according to the German BGV A1.

• For servicing performed by the user, the device must be disassembled, cleaned and maintained only to the degree that this is possible without presenting a danger to the maintenance personnel and other persons. Suitable precautionary measures include detoxification before disassembly. Make provisions for local forced ventilation at the location where the device is to be disassembled, for cleaning the maintenance surface and to ensure adequate protection for the personnel.
• The exterior of the device should be detoxified by vacuuming and wiped clean, or treated with sealant before being removed from the hazardous area. All device parts must be regarded as contaminated when they are taken from the hazardous area. Suitable measures must be taken to prevent distribution of the dust.
• All contaminated objects resulting from maintenance and repair work that cannot be satisfactorily cleaned must be correctly disposed of. Such objects must be disposed of in sealed bags in accord ance with the applicable regulations for the disposal of this type of waste.
• The suction hose ports are to be closed using the sealing plugs during transport and maintenance of the device.
  • Note that you can carry out simple maintenance and care work yourself.
  • Clean the surface of the device and the interior of the container regularly with a moist cloth.

Inspection and maintenance work

Have the device regularly inspected according to the respective national accident prevention regulations. Maintenance work as specified by the manufacturer must be performed by a technically qualified person at the specified regular intervals and in accordance with the applicable regulations and safety requirements. Work on electrical components may only be performed by a qualified electrician. Please contact a KÄRCHER branch office if you have any questions.

Replacing the filter

• Emission of dust when changing the filter
• Damage to the skin, lungs and eyes through emitted dust
• Wear the prescribed protective clothing when changing the filter.
• Change the filter in a suitable maintenance area.
• Dispose of the filter in accordance with the statutory regulations.

1. Secure the device with the parking brakes.
2. Switch off the device using the trigger.
3. Pull out the mains plug.
4. Unlock and remove the suction head.
5. Remove the contaminated filter.
6. Immediately after removing the contaminated filter from the device, place it in a bag and seal the bag tightly.
7. Dispose of the contaminated filter according to legal requirements.
8. Check the sealing ring for damage.
9. Remove any dirt deposits from the clean air side.
10. Fit the new filter in reverse order. Make sure that the filter hold-down device is centred in the filter pockets.
11. Fit and lock the suction head

Replace dust bag

1. Secure the device with the parking brakes. Illustration B

2. Pull the bow handle up. The dirt receptacle is unlocked and lowered. Illustration C

3. Pull the dirt receptacle out of the device by the bow handle.v Illustration F

4. Turn up the dust bag.

5. Seal the dust bag tightly with the cable tie.

6. Remove the dust bag.

7. Dispose of the dust bag in accordance with statutory regulations. Illustration D

8. Insert the new dust bag in the dirt receptacle and carefully place it against the container wall and the container floor.

9. Fold the edge of the dust bag over the edge of the dirt receptacle to the outside.
   WARNING
   Improper handling when locking the dirt receptacle
   Risk of crushing
   Under no circumstances should you hold your hands between the dirt receptacle and filter ring or allow them to come close to the lifting mechanism while locking it.
   Lock the dirt receptacle by operating the bow handle with both hands. Illustration E
   ATTENTION
   Static charge of the dirt receptacle Ignition of dusts
   Make sure that the grounding on the chassis is in contact with the dirt receptacle.

10. Fit the dirt receptacle and lock it with the bow handle.

Troubleshooting guide

DANGER

• Unintentional start-up of the device / electric shock
• Unintentional start-up of the suction motor can cause injuries. Voltage present on electrical parts can cause an electric shock.
• Switch off the device and unplug the mains plug before performing any work on the device.
• Have all checks and work on electrical parts performed by an qualified technician.

Note
The device must be switched off immediately in the event of a malfunction. The malfunction must be eliminated before switching the device on again.
If the malfunction cannot be corrected, the device must be checked by the Customer Service department.

Suction turbine does not start up

1. Check the socket and the power supply fuse.
2. Check the mains cable and the mains plug of the device.
3. Switch the device on.

Suction power decreases

1. Remove the blockages from the suction nozzle, the suction pipe or the suction hose.
2. Check that the suction head and the dirt receptacle are correctly seated.
3. Dedust the filter (see chapter Dedusting the filter).
4. Check the seating of the filter and correct if necessary.
5. Replace the filter (see chapter Replacing the filter).

Escaping dust when vacuuming

1. Check the seating of the filter and correct if necessary.
2. Dedust the filter (see chapter Dedusting the filter).
3. Replace the filter (see chapter Replacing the filter).

Disposal
At the end of its service life, the device is to be disposed of in accordance with statutory regulations.

Warranty

The warranty conditions issued by our sales company responsible apply in all countries. We shall remedy possible malfunctions on your device within the warranty period free of cost, provided that a material or manufacturing defect is the cause. In a warranty case, please contact your dealer (with the purchase receipt) or the next authorised customer service site. (See overleaf for the address)

Technical data

Declaration of Conformit

We hereby declare that the machine described below complies with the relevant basic safety and health requirements in the EU Directives, both in its basic design and construction as well as in the version placed in circulation by us. This declaration is invalidated by any changes made to the machine that are not approved by us.

• Product: Dry vacuum cleaner
• Type: 9.990-xxx

Currently applicable EU Directives

• 2006/42/EC (+2009/127/EC)
• 2014/30/EU
• 2011/65/EU
• 2014/34/EU

Harmonised standards used

• EN 60335-1
• EN 60335-2-69
• EN 55014-1: 2017 + A11: 2020
• EN 55014-2: 2015
• EN IEC 61000-3-2: 2019
• EN 61000-3-3: 2013 + A1: 2019
• EN 61000-3-11: 2000
• EN 62233: 2008
• EN IEC 63000: 2018
• EN 60079-0: 2018
• EN 60079-31: 2014

National standards used

Designation
II 3D Ex tc IIIC T125°C Dc
The signatories act on behalf of and with the authority of the company management. Managing partner M. Pfister Kärcher Industrial Vacuuming GmbH Robert-Bosch-Straße 4-8 73550 Waldstetten (Germany)
Ph.: +49 7171 94888-0
Fax: +49 7171 94888-528 Waldstetten, 22/09/01

Declaration of Conformity (UK)

We hereby declare that the product described below complies with the relevant provisions of the following UK Regulations, both in its basic design and construction as well as in the version put into circulation by us. This declaration shall cease to be valid if the product is modified without our prior approval

Product: Dry vacuum cleaner
Type: 9.990-xxx

Currently applicable UK Regulations

• S.I. 2008/1597 (as amended)
• S.I. 2016/1091 (as amended)
• S.I. 2012/3032 (as amended)
• S.I. 2016/1107 (as amended)

Designated standards used

• EN 60335-1
• EN 60335-2-69
• EN 55014-1: 2017 + A11: 2020
• EN 55014-2: 2015
• EN IEC 61000-3-2: 2019
• EN 61000-3-3: 2013 + A1: 2019
• EN 61000-3-11: 2000
• EN 62233: 2008
• EN IEC 63000: 2018
• EN 60079-0: 2018
• EN 60079-31: 2014
• National standards used

Designation
II 3D Ex tc IIIC T125°C Dc
The signatories act on behalf of and with the authority of the company management.

Managing partner
M. Pfister Kärcher Industrial Vacuuming GmbH Robert-Bosch-Straße 4-8 73550 Waldstetten (Germany)
Ph.: +49 7171 94888-0
Fax : +49 7171 94888-528
Waldstetten, 22/09/01

http://www.kaercher.com/dealersearch

References

• Cher - Official Site
• Her.com - Empowering Every Woman's Journey: Connect, Inspire, Thrive at Her.com
• Cleaning equipment and pressure washers | Kärcher International
• Reinigungsgeräte und Hochdruckreiniger | Kärcher
• Reinigungsgeräte und Hochdruckreiniger | Kärcher
• Reinigungsgeräte und Hochdruckreiniger | Kärcher

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