THERMACUT EX-Track Demo Multi Purpose Portable Table Instruction Manual

THERMACUT EX-Track Demo Multi Purpose Portable Table

Use and Operation

The EX-TRACK®DEMO multi-purpose portable cutting table is designed primarily for the EX-TRACK®CNC cutting system It is suitable for cutting in the workshop, for small-scale metalworking, or for presenting the cutting system at trade fairs and expos The table’s small size and very low weight (only 108 kg) facilitate handling and transport The table is also fitted with brakable casters for safe transport around the workplace and beyondUnderneath the table’s removable grid (6) lies a water tank (1), which collects slag and waste from cutting The water tank is fitted with a G3/4“ drain valve (5) The table is delivered fully assembled.

Description of Table Parts

1. Water tank
2. Frame
3. Shelf
4. Casters
5. G¾“ drain valve
6. Grid
7. Rail holders for EX-TRACK®CNC 600×600 mm

Warning Symbols and Labels

Important Instructions

Safety Information

Servicing and maintenance of the installed device must only be performed by trained personnel  Once the table is installed, you must check the proper functioning of its safety features Make sure that all persons working with the table are duly instructed and follow approved procedures and specifications Read the following instructions carefully before using the table:

• Always keep the instruction manual on hand
• Perform regular maintenance to ensure the table is fully functional
• Ensure the water in the tank is changed regularly and dispose of contaminated water in accordance with valid legislation on handling hazardous waste
• Once the table is placed where you intend to use it, always secure it against movement using the brakes on the casters

Maintenance Instructions

Relocating the Table
Before relocating the table to the chosen spot, drain the water from the tank using the drain valve. More details below Extend the arm of the CNC unit so that the torch is as far from the CNC unit as possible Disconnect the plasma power supply from power and remove it from the shelf Remove the cut material from the gridThen release the caster brakes and move the table to the chosen spot Be mindful of personal safety during transport: secure the water tank, grid and shelf from sliding/falling out. Once the table is at the chosen spot, secure it in place using the brakes on the casters (4) and fill the tank (1) with water by following the procedure below 3

• The water tank is loosely inserted in the table It must be secured against falling  if you wish to transport the table If needed, you can remove the tank before transport Keep the table in a horizontal position during transport

Replacing the Grid
After a time, the grid will start showing signs of wear: burnt holes and cuts on the most frequently used surfaces Replace the grid once visible signs of wear start showing Otherwise, the cut material may not be placed properly on the grid Pull the damaged grid out of the table by pulling upwards and to the side The grid weighs ca 15 kg The grid may have sharp edges

•  Use personal protective equipment Wear work gloves during handling

Filling and Draining the Tank
The water tank is used to collect slag and waste created during cutting The water must be replaced if it is turbid or polluted Drain the water using the drain valve Once the water is drained, remove solid particles and dirt from the tank and clean the drain valve of sedimentTo fill the tank with water, connect a hose to the drain valve and secure it with a screw-on collar to prevent the hose from falling off or leaking You can also fill the tank from above through the grid If you are filling the tank through the grid, secure the hose so that the water does not leak outside the tankMaximum water level from the top of the tank is 3 cmMinimum water level is 5 cm from the bottom of the tank; otherwise, melted material might damage the tank.

•  Dispose of contaminated water in accordance with valid legislation on handling hazardous waste
• Required tools: 3/4 water hose, screw-on collar that matches the hose diameter, PH2 screwdriver

TAKING DELIVERY

When taking delivery of the table, visually inspect the table for any visible damage from transport In particular, check for:

• Bending or damage on the frame
• Damaged surface finish
• Dents and signs of damage from transport

Also check that the number of items on the delivery note matches the number of items actually delivered

INSTALLING THE TABLE AND RAIL OF THE EX-TRACK®CNC UNIT

Follow these steps:

1. Move the table to the chosen location using the casters, then secure it in place by pushing the caster pedal brakes all the way down with your foot to prevent the casters from moving.
2. Remove the four M14 screws from the EX-TRACK®CNC rail holder using a 12 mm hex key.
3. Place the rail on the holder (the toothing on the rail must be on the grid side) and fasten it with the enclosed four M14 screws using a 12 mm hex key.
4. Install the CNC unit according to the instructions provided in the manual for EX-TRACK®CNC Connect a hose to the drain valve or insert it into the tank from above through the grid and fill the tank with water no higher than 3 cm from the top of the tank
5. If you fill the tank through the valve, close the valve once the tank is filled
   • Required tools: Hex key with 12 mm diameter

MAINTENANCE

TECHNICAL INFORMATION

SPARE PARTS AND CONSUMABLES

REMOVAL AND DISPOSAL

ADDRESS AND CONTACT INFORMATION

• THERMAL CUT, KS
• BUSINESS ADDRESS AND PRODUCTION:
• THERMACUT, ks
• Sokolovská 574, Mařatice
• 686 01 Uherské Hradiště
• CZECH REPUBLIC
• Tel.: +420 572 420 411
• Fax: +420 572 420 420
• E-mail:info@thermacut.cz
• reditelstvi@thermacut.cz
• www.thermacut.cz

SALES DEPARTMENT

• Dukelská 76a,
• 742 42 Šenov u Nového Jičína
• CZECH REPUBLIC
• Tel.: +420 556 423 418, 440
• Fax: +420 556 423 443, 444
• E-mail:sales@thermacut.cz
• obchod@thermacut.cz
• www.thermacut.cz

CUSTOMER SUPPORT
E-mail: support@thermacut.de

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