PENTAIR Spabrite & Aqualight Underwater Light

INSTALLATION

IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS

DANGER
Risk of Electrical Shock or Electrocution
This underwater light must be installed by a licensed or certified electrician in accordance with the National Electrical Code and all applicable local codes and ordinances. Improper installation will create an electrical hazard which could result in death or serious injury to pool users, installer, or others due to electrical shock, and may also cause damage to property. Read and follow the specific instructions below.

WARNING
Before installing this underwater light, read and follow all warning notices and instructions accompanying this light. Failure to follow safety warnings and instructions can result in severe injury, death, or property damage. Call 800-831-7133 for additional free copies of these instructions.

Important Notice
Attention Installer.
This manual contains important information about the installation, operation and safe use of this product. This information should be given to the owner/operator of this equipment.

DANGER! Risk of Electrical Shock or Electrocution!
This product must be installed by a licensed or certified electrician or a qualified pool serviceman in accordance with the National Electrical Code and all applicable local codes and ordinances. Improper installation will create an electrical hazard which could result in death — or serious injury to pool users, installers or others due to electrical shock, and may also cause damage to property. Always disconnect the power to the pool light at the circuit breaker before servicing the light. Failure to do so could result in death or serious injury to serviceman, pool users or others due to electrical shock.
READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL.

WARNING — Important Safety Information for Pentair Niche and Light Installation

• All Niche and Light installations must conform with all codes.
  If local codes mandate a cord seal, use Pentair plastic niches (P/N 79206600 and P/N 79206700).

• Under no circumstances replace lights by splicing wire under water or behind niche.

WARNING — RISK OF ELECTRIC SHOCK AND INJURY.
USE ONLY THE INSTALLATION METHOD SPECIFIED BELOW. Important Safety Information for Fountain Fixture Installations

Location of
Luminaire (Light) Use| *Pentair Fountain Fixture (P/N 560000 – P/N 560001) (P/N 560002 – P/N 560003)| Required Installation Method
---|---|---
Swimming Pool or Spa| Wet-Niche Swimming Pool (or Spa) Luminaire (Light)| Fixture Housing (Forming Shell) ONLY.
DO NOT USE** Fountain Fixture Stand.
Fountain| Wet-Niche Submersible Swimming Pool (or Spa) Luminaire (Light)| Fixture Housing (Forming Shell) or Fountain Fixture Stand.

(*) Note: Wet-niche luminaires complying with requirements for both uses may bear both the Listed Wet-Niche Swimming Pool (or Spa) Luminaire UL Mark and the Listed Wet-Niche Submersible Luminaire UL Mark. A luminaire not bearing the corresponding UL Listing Mark is not considered by UL to have been produced under UL’s Listing and Follow-Up Service for the associated usage location.

WARNING — THE LIGHT LENS MAY GET HOT WHEN IN USE. USERS SHOULD AVOID CONTACT WITH THE LIGHT AS SERIOUS BURNS MAY RESULT FROM PROLONGED CONTACT WITH THE LIGHT.

Before Installing luminaries read the following:

WARNING! Always install a new lens gasket (see part number in User’s Guide), when ever reassembling the light. Failure to do so may permit water to leak into the assembly which could cause; (a) an electrical hazard resulting in death or serious injury to pool users, installer, or others due to electrical shock, or (b) breakage of the lamp or lens, which likewise could result in serious injury to pool user, installers, or bystanders, or in damage to property.
REPLACE ANY CRACKED PROTECTIVE SHIELD (CRACKED LENS) WITH NEW LENS AND GASKET.

• FOR 12 VAC LUMINARIES: ALWAYS USE A SEPARATE SAFETY ISOLATION TRANSFORMER TO POWER LUMINARIES.
  See diagram on right.
  Note: Connect all three (or two wires) wires to the corresponding circuit wires in the Junction Box (black wire to power, white wire to common, and green wire to ground (for a 3-wire light).

• 12 VAC LUMINARIES SPECIFICATION: 120VAC , 50/60 Hz
  Luminaires not suitable for direct mounting on normally flammable surfaces (suitable ONLY for mounting on non-combustible surfaces.

NOTE: FOR 120 VAC ILLUMINARIES, ISOLATION TRANSFORMER IS INCLUDED IN LIGHT FIXTURE.

Installing light fixture during new pool construction

1. The electrician must complete preparatory steps before light fixture is installed; see Figure 1.

2. Ensure that the pool meets the requirements of the current National Electrical Code and all local codes and ordinances. A licensed or certified electrician must install the electrical system to meet or exceed those . requirements before the underwater light is installed.
   Some of the requirements of the National Electrical Code which the pool’s electrical system must meet are as follows:
   

3. The lighting circuit must have a Ground Fault Circuit Interrupter (GFCI), and must have an appropriately rated circuit breaker.

4. The Junction Box (or, for 12 volt models, the low voltage transformer) must be located at least eight (8) inches above water level, at least four (4) inches above ground level, and at least 48 inches from the edge of the pool; see Figure 1.

5. The light fixture and all metal items within five (5) feet of the pool must be properly electrically bonded.

6. The wet niche must be properly installed so the pilot screw hole is at the 12 o’clock position and that the top edge of the underwater light’s lens is at least 18 inches below the surface of the water in the pool; see Figure 1.
   NOTE
   The required orientation of all Pentair lights is with the pilot screw at the 12 o’clock position. This is guaranteed by proper niche installation.

7. The wet niche must be properly electrically bonded and grounded via the No. 8 AWG ground connector located at the rear of the niche; see Figure 1.
   NOTE
   The pool or spa electrical system can be verified with a Pool and Spa Electrical Qualification Test kit. The test kit is available from Pentair Water Pool and Spa, Inc. The electrical system inspection using this kit must be performed by trained and certified personnel.

8. To be certain that the pool’s electrical system meets all applicable requirements, the electrician should also consult the local building department.

9. Use only Pentair Aquatic Systems wet niches to insure proper bonding and grounding connections.

10. Steps to perform after the electrical system requirements are met.

11. Feed cord through conduit to Junction box, leaving at least four (4) feet of cord at the light fixture to coil around the light; see Figure 1. This four (4) feet of cord around the light allows the light to be serviced after the pool is filled with water.

12. Cut the cord at the Junction Box, leaving at least six (6) inches of cord to make connections.

13. Strip six (6) inches of the outer cord jacket to expose the three insulated wires. Be careful not to damage the insulation on the three (3) inner wires.

14. Connect all three (3) wires to the corresponding circuit wires in the Junction Box, and secure the Junction Box cover in place.

15. For lights with 2-conductor cords only (no ground wire) connect two wires to the corresponding circuit wires in the Junction Box, black wire to power, white wire to common and secure the Junction Box cover in place.
    WARNING
    Never operate this underwater light for more than 10 seconds unless it is totally submerged in water. Without total submersion, the light assembly will get extremely hot, which may result in serious burns or in breakage of the lamp or lens. This may result in serious injury to pool users, installers, or bystanders, or in damage to property.

16. Replace the light assembly into niche and tighten special pilot screw.
    WARNING
    Use only the special pilot screw provided with this underwater light. This screw mounts and electrically grounds the housing securely to the mounting ring and wet niche. Failure to use the screw provided could create an electrical hazard which could result in death or serious injury to pool users, installers or others due to electrical shock.

17. Fill the pool until the underwater light is completely submerged in water before operating the light for more than 10 seconds. Turn on main switch or circuit breaker, as well as the switch which operates the underwater light itself, to check for proper operation.

Replacing light fixture in existing pool

DANGER
Risk of Electrical Shock or Electrocution
This underwater light must be installed by a licensed or certified electrician or a qualified pool serviceman in accordance with the National Electrical Code and all applicable local codes and ordinances. Improper installation will create an electrical hazard which could result in death or serious injury to pool users, installers or others due to electrical shock, and may also cause damage to property.
Always disconnect the power to the pool light at the circuit breaker before servicing the light. Failure to do so could result in death or serious injury to serviceman, pool users or others due to electrical shock.

1. Before replacing the light fixture.

2. Verify that the pool meets the requirements of the current National Electrical Code and all local codes and ordinances. A licensed or certified electrician must install the electrical system to meet or exceed those requirements before the underwater light is installed. Some of the requirements of the National Electrical Code which the pool’s electrical system must meet are as follows:

3. The lighting circuit must have a Ground Fault Circuit Interrupter (GFCI), and must have an appropriately rated circuit breaker.

4. The Junction Box (or, for 12 volt models, the low voltage transformer) must be located at least 8 inches above ground or water level, at least four (4) inches above ground level, and at least 48 inches from the edge of the pool; see Figure 1.

5. The light fixture and all metal items within 5 feet of the pool must be properly electrically bonded.

6. The wet niche must be properly installed so that the top edge of the underwater light’s lens is at least 18 inches below the surface of the water in the pool; see Figure 1.

7. The wet niche must be properly electrically bonded and grounded via the No. 8 AWG ground connector located at the rear of the niche; see Figure 1.
   NOTE
   The pool or spa electrical system can be verified with a Pool and Spa Electrical Qualification Test Kit. The test kit is available from Pentair Aquatic Systems. The electrical system inspection using this kit must be performed by trained and certified personnel.

8. To be certain that the pool’s electrical system meets all applicable requirements, the electrician should also consult the local building department.

9. Use only Pentair Aquatic System wet niches to insure proper bonding and grounding connections.

10. Replacing the light fixture after electrical system requirements are met.
    WARNING
    Failure to bring the pool’s electrical system up to code requirements before installing the underwater light will create an electrical hazard which could result in death or serious injury to pool users, installers, or others due to electrical shock, and may also cause damage to property.

11. Turn off main electrical switch or circuit breaker, as well as the switch which operates the underwater light itself.

12. To remove the light assembly, remove the special pilot screw at top of the face ring, remove the light assembly from the niche, and place the assembly on the deck.
    WARNING
    Be sure to keep the special pilot screw from this underwater light. This screw mounts and electrically grounds the housing securely to the mounting ring and wet niche. Failure to use the screw provided could create an electrical hazard which could result in death or serious injury to pool users, installers or others due to electrical shock.

13. Remove Junction Box cover, disconnect the light fixture wires, and pull the cord through the conduit.

14. Feed the new light fixture cord through the conduit from the niche to the Junction Box.
    NOTE
    Depending on the length of the conduit, special tools may be required to pull the cord through the conduit.

15. Leave at least 4 feet of cord to coil around the light fixture; see Figure 1. This 4 feet of cord coiled around the light allows the light to be serviced after the pool is filled with water.

16. Cut the cord at the Junction Box, leaving at least 6 inches of cord to make connections.

17. Strip 6 inches of the outer cord jacket from the cord to expose the three insulated wires–be careful not to damage the insulation on the three inner wires.

18. Connect all three wires to the corresponding circuit wires in the Junction Box, black wire to power, white wire to common, and green wire to ground, and secure the Junction Box cover in place.
    WARNING
    Use only the special pilot screw provided with this underwater light. This screw mounts and electrically grounds the housing securely to the mounting ring and wet niche. Failure to use the screw provided could create an electrical hazard which could result in death or serious injury to pool users, installers or others due to electrical shock.

19. Replace light assembly into niche and tighten special pilot screw.
    WARNING
    Never operate this underwater light for more than 10 seconds unless it is totally submerged in water. Without total submersion, the light assembly will get extremely hot, which may result in serious burns or in breakage of the lamp or lens. This may result in serious injury to pool users, installers, or bystanders, or in damage to property.

20. Fill the pool until the underwater light is completely submerged in water before operating the light for more than 10 seconds. Turn on main switch or circuit breaker, as well as the switch which operates the underwater light itself, to check for proper operation.

Replacing a lamp only

DANGER
Always disconnect power to the pool light at the circuit breaker before servicing the light. Failure to do so could result in death or serious injury to installer, serviceman, pool users or others due to electrical shock.

1. Turn off main electrical switch or circuit breaker, as well as the switch which operates the underwater light itself.

2. You will need the following items:

3. A new lens gasket (part number 79108600).

4. A lamp, refer to Table 1 for the correct type and wattage.
   WARNING
   Replace lamp with a similar type and wattage. Failure to replace lamp with the same type of lamp will damage the light assembly and may cause an electrical hazard resulting in death or serious injury to pool users, installers, or others due to electrical shock, and may also cause damage to property.
   WARNING
   Always install a new lens gasket (part number 79108600) whenever disassembling the light. Failure to do so may permit water to leak into the assembly which could cause:

5. An electrical hazard resulting in death or serious injury to pool users, installers, or others due to electrical shock.; or,

6. breakage of the lamp or lens, which likewise could result in serious injury to pool users, installers, or bystanders, or in damage to property.

7. To remove light assembly, remove the special pilot screw at top of face ring, remove light assembly from niche, and place assembly on deck.
   WARNING
   Be sure to keep the special pilot screw from this underwater light. This screw mounts and electrically grounds the housing securely to the mounting ring and wet niche. Failure to use the screw provided could create an electrical hazard which could result in death or serious injury to pool users, installers or others due to electrical shock.

8. Disassemble light fixture and remove bulb. Remove and discard old gasket.

9. Install new gasket during reassembly of light, Pentair Water Pool and Spa part number 79108600.

10. Select the replacement bulb from Table 1.

    • For AquaLight of 100 watt and 250 watt; see Figures 2-3.
    • Squeeze wire form at rounded ends until the wire comes together and forms a diamond shape opening; see Figures 2-3.

Lamp Specifications 12* volt Models

• 120 volt – 250 watt – T-4 lamp** 75 watt
• 120 volt – 100 watt – T-4 lamp** 100 watt
• 120 volt – 60 watt – PAR 16 lamp** Transformer required
• 12 volt – 100 watt – R-20 lamp***
• 12 volt – 75 watt – MR-16 lamp** 120 volt Models
• ** AquaLight – *** SpaBrite 60 watt,100 watt
• Table 1. 250 watt

IMPORTANT
Be careful not to touch bulb with bare skin, as this will reduce the life of the bulb. Use the plastic wrapping of the new bulb, or a cloth to grasp the bulb.

• * While holding wire form in diamond shape, insert bulb through diamond opening and thread bulb into socket.  

  WARNING
  Never operate the underwater light for more than 10 seconds unless it is totally submerged in water. Without total submersion, the light assembly will get extremely hot and may result in serious burns or in breakage of the lamp or lens. This may result in serious injury to pool users, installers, or bystanders, or in damage to property.

  • With the light resting on its base, place the gasket on top of the light shell. A NEW LENS GASKET MUST BE USED EACH TIME THE LIGHT IS REASSEMBLED. Locate the word “TOP” on the lens surface. Align the pilot screw on the face ring with the letter “O” in the word “TOP” and the arrow on the label marked, “Arrow on this label must line up with the pilot screw on the face ring.”
  • The semi-assembled light will now include the face ring and its new gasket properly aligned with the light shell. Place this light upside down on the old gasket, using the old gasket as an assembly fixture. This will keep the lens and gasket assembly from being pushed out of the face ring while you secure it to the light fixture.

7. Secure the face ring to the ligtaht fixture. Sealing screws must be tightened in the following manner to ensure a proper seal.

8. For lights with chrome or brass face ring:

9. Partly tighten the screw at the 3 o’clock position, and then partly tighten the screw at the 9 o’clock position. Partly tighten the screw at another ‘opposite’ position, and then partly tighten the screw directly across from it.

10. Continue partly tightening all screws in the above sequence until all screws are evenly and securely tightened. Recommended 20 inch pounds torque.

11. For lights with stainless steel face ring:

12. With the bent ends of the circular intension clamp pointing down spread the clamp and place it in the “U” recesses of the locking levers.
    Ensure that the bent ends of the clamp are located between the pair of locking levers as shown in Figure 4, location A. Check to see that the clamp is properly engaged with all of the levers; see Figure 4.
    

13. Hold the ends of the intension clamp together. Insert the bolt through one end of the bend end and then insert the other end through the other bent end and thread the bolt into the nut. Using a #3 Phillips head screwdriver tighten the screw and nut until the distance between the ends of the clamp equals ¼ inch or less, see Figure 5.
    

14. Replace the light assembly into the niche and tighten the special pilot screw.
    WARNING
    Use only the special pilot screw provided with this underwater light. This screw mounts and electrically grounds the housing securely to the mounting ring and wet niche. Failure to use the screw provided could create an electrical hazard which could result in death or serious injury to pool users, installers or others due to electrical shock.

15. Fill pool until the underwater light is completely submerged in water before operating the light for more than 10 seconds. Turn on main switch or circuit breaker, as well as the switch which specifically operates the underwater light, to check for proper operation.

Replacement Parts

SAVE THESE INSTRUCTIONS

1620 HAWKINS AVE., SANFORD, NC 27330 • 919-566-8000
10951 WEST LOS ANGELES AVE., MOORPARK, CA 93021 • 805-553-5000 WWW.PENTAIRPOOL.COM
All Pentair trademarks and logos are owned by Pentair, Inc. Pentair Aquatic Systems™, SpaBrite® and Aqualight® are trademarks and/or registered trademarks of Pentair Aquatic Systems and/or its affiliated companies in the United States and/ or other countries. Unless expressly noted, names and brands of third parties that may be used in this document are not used to indicate an affiliation or endorsement between the owners of these names and brands and Pentair Water Pool and Spa, Inc. Those names and brands may be the trademarks or registered trademarks of those third parties. Because we are continuously improving our products and services, Pentair reserves the right to change specifications without prior notice. Pentair is an equal opportunity employer.
© 2014 Pentair Water Pool and Spar, Inc.. All rights reserved. This document is subject to change without notice.

ACCESSORIES

Models: PJB2175 & PJB4175
ELECTRICAL JUNCTION BOX FOR POOL/SPA LUMINAIRES

CAPACITY:
-PJB2175: UP TO 2 UNDERWATER LIGHTS
-PJB4175: UP TO 4 UNDERWATER LIGHTS

DANGER! To Reduce the Risk of Injury:
do not permit small children to operate Pool/Spa equipment or use the Pool/Spa unless they are closely supervised at all times .
always disconnect electricity before servicing the Pool/Spa equipment.

IMPORTANT SAFETY INSTRUCTIONS
When installing and servicing this Product and other associated equipment, basic safety precautions should always be followed,

1. Read and follow all instructions.
2. This Junction Box must be installed by a qualified person, according to National and Local Electrical Codes.
3. Install this Junction Box not less than 48 inches from inside edge of pool. USE COPPER CONDUCTORS ONLY.
4. Do not exceed the maximum ratings of individual components, wiring devices, and current carrying capacity of conductors.
5. For grounding, bonding, installing and the wiring of underwater luminaires, refer to Article 680 of the National Electrical Code.

READ, FOLLOW AND SAVE THIS INSTRUCTION MANUAL

GENERAL INFORMATION

This polymeric, watertight, multi-fixture Junction Box is especially designed for pools, pool-spa combinations and landscape applications. It is very versatile, rugged and simple to install. The Junction Box provides safe and reliable connections for up to four high or low voltage luminaires. It will accommodate flexible cords from #16-3 up to #12-3 and #10-2 in any combination and conduits from 1 /2 to 1 inch, including the one for supply conductor feed.
A grounding bar accepts solid or stranded conductors from #16 to #8 gauge. An external bonding lug is also provided in case your installation requires it. An optional wall/post mounting bracket (Model PA 114) is avail­ able. The Junction Box complies with all the requirements of UL 1241 and the National Electric Code.

NSTALLATION PJB2175 & PJB4175

A wiring layout should be prepared ahead of the installation of this Junction Box with considera­tions given to the following details.

1. Installation shall be according to Article 680 of the National Electric Code and all applicable local Codes. This Junction Box is suitable for either line or low voltage luminaires.
2. Use copper conductors only.
3. This Junction Box will accommodate water resistant flexible cord, #16/3 or #14/3 Extra-hard usage (Type SOW, STW or STOW) or, #12/3 or #10/2 Hard usage (Type SJW, SJTW or SJTWO).
4. The Junction box must be rigidly supported and unused conduit openings permanently plugged with the plugs provided.

Installation

1. Determine best location for the Junction Box and run properly sized conduits as per the wiring layout. The Junction Box shall be located not less than 4 feet from the inside wall of the pool. It must also be at least 8 inches above the maximum water level and not less than 4 inches above deck or grade. (See Illustration) Make sure the Junction Box can be rig­idly supported. The optional mounting bracket (Model PA114) is designed to accommodate either wall or stake mounting.
2. Cut off all conduits at the same level. Use reducer bushings furnished as needed for installation. For 1 /2 inch conduit, apply PVC Solvent Cement 1 inch down conduit and to small inside diameter of reducer bushing. Slide small end of reducer bushing over conduit to the stop tab. For 3/4 inch conduit, break the stop tab off of reducer bushing and PVC Solvent Cement large inside diameter of reducer bushing to conduit. PVC Solvent Cement large outside diameter of reducer bushings or 1 inch conduit to Junction Box base. Permanently close all unused conduit openings with the plugs provided.
3. An optional external bonding lug is provided. Connect to Equipotential Bonding Grid, if your installation requires it.
4. Pull supply conductors from source and flexible cord from luminaires into Junction Box. Use twist on wire connectors or other approved termination method for power connections. Connect ground conductors and bonding conductors, if required, to ground bar. Tighten terminal screws 35 inlbs minimum.
5. Install strain reliefs. The direction that the clamps go on depends on the diameter of cable. For cables smaller than 1/2 inch (#16/3 or #12/3), install clamps with the arrow pointing down. For cables larger than 1/2 inch (#14/3 or #10/2) install clamps with the arrow pointing up. Tighten screws evenly until clamp bottoms out. If required, make bonding connections to the grounding bar and to external bonding lug.
6. Check tightness of connections, make sure gasket is properly seated and close the Junction Box with the screws provided.

TROUBLESHOOTING

ONE YEAR LIMITED WARRANTY

If within one (1) year from the date of purchase, this product fails due to a defect in material or workmanship, except diverter seal, which is warrantied for the life of !he product altermatic Incorporated will repair or replace it, at its sole option, free of charge.
This warranty is extended to the original household purchaser only and is not transferable.

This warranty does not apply to:

1. damage to units caused by accident, dropping or abuse in handling, acts of God or any negligent use;
2. units which have been subject to unauthorized repair, opened, taken apart or otherwise modified;
3. units not used in accordance with instructions;
4. dam­ages exceeding the cost of the product;
5. the finish on any portion of the product, such as surface and/or weathering, as this is considered normal wear and tear;
6. transit damage, initial installation costs, removal costs, or reinstallation costs.

INTERMATIC INCORPORATED WILL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS OR IMPLIED WARRANTIES. ALL IMPLIED WARRANTIES, INCLUDING THE WARRANTY OF MERCHANTABILITY AND THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY MODIFIED TO EXIST ONLY AS CONTAINED IN THIS LIMITED WARRANTY, AND SHALL BE OF THE SAME DURATION AS THE WARRANTY PERIOD STATED ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS ON THE DURATION OF AN IMPLIED WARRANTY, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

This warranty service is available by either

1. returning the product to the dealer from whom the unit was purchased, or
2. mailing the product, along with proof of purchase, postage prepaid to the authorized service center listed below.

This warranty is made by: altermatic Incorporated/After Sales Servicefl777 Winn Rd., Spring Grove, Illinois 60081-9698/815-675-7000
hltp:/Jwww.intermatic.com Please be sure to wrap the product securely to avoid shipping damage.

Because of our commitment to continuing research and improvements, altermatic incorporated reserves the right to make changes, without notice. in the specifications and material contained herein and shall not be responsible for any damages, direct or consequential, caused by reliance on the material presented.

INTERMATIC INCORPORATED, SPRING GROVE, IL 60081-9698 http://www.intermatic.com

If you have questions about ordering Pentair Aquatic Systems replacement parts, and pool products, please contact:

Customer Service and Technical Support, USA
(8 A.M. to 4:30 P.M. — Eastern/Pacific Times)
Phone: 800-831-7133
Fax: 800-284-4151
Web site
Visit www.pentairpool.com or www.staritepool.com

Sanford, North Carolina (8 A.M. to 4:30 P.M. ET)
Phone: 919-566-8000
Fax: 919-566-8920

Moorpark, California (8 A.M. to 4:30 P.M. PT)
Phone: 805-553-5000 (Ext. 5591)
Fax: 805-553-5515

2014 Pentair Water Pool and Spa, Inc. All rights reserved. This document is subject to change without notice.
1620 Hawkins Ave., Sanford, NC 27330 • 919-566-8000
10951 West Los Angeles Ave., Moorpark, CA 93021 • 805-553-5000

All Pentair trademarks and logos are owned by Pentair or one of its global affiliates. Pentair Aquatic Systems™, WhisperFlo® and High Flow™ are trademarks and/or registered trademarks of Pentair Water Pool and Spa, Inc. and/or its affiliated companies in the United States and/ or other countries. Unless expressly noted, names and brands of third parties that may be used in this document are not used to indicate an affiliation or endorsement between the owners of these names and brands and Pentair Water Pool and Spa, Inc. Those names and brands may be the trademarks or registered trademarks of those third parties. Because we are continuously improving our products and services, Pentair reserves the right to change specifications without prior notice. Pentair is an equal opportunity employer.

IMPORTANT PUMP WARNING AND SAFETY INSTRUCTIONS

IMPORTANT NOTICE
This guide provides installation and operation instructions for this product. Consult Pentair with any questions regarding this equipment.
Attention Installer: This guide contains important information about the installation, operation and safe use of this product. This information should be given to the owner and/or operator of this equipment after installation or left on or near the pump.
Attention User: This manual contains important information that will help you in operating and maintaining this product. Please retain it for future reference.

READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS
This is the safety alert symbol.
When you see this symbol on your system or in this manual, look for one of the following signal words and be alert to the potential for personal injury.
DANGER Warns about hazards that can cause death, serious personal injury, or major property damage if ignored.
WARNING Warns about hazards that may cause death, serious personal injury, or major property damage if ignored.
CAUTION Warns about hazards that may or can cause minor personal injury or property damage if ignored.

NOTE indicates special instructions not related to hazards.
Carefully read and follow all safety instructions in this manual and on equipment. Keep safety labels in good condition; replace if missing or damaged.

When installing and using this electrical equipment, basic safety precautions should always be followed, include the following:

WARNING
Do not permit children to use this product.

WARNING
RISK OF ELECTRICAL SHOCK. Connect only to a branch circuit protected by a ground-fault circuit-interrupter (GFCI).
Contact a qualified electrician if you cannot verify that the circuit is protected by a GFCI.

WARNING
This unit must be connected only to a supply circuit that is protected by a ground-fault circuit-interrupter (GFCI).
Such a GFCI should be provided by the installer and should be tested on a routine basis.
To test the GFCI, push the test button.
The GFCI should interrupt power. Push the reset button. Power should be restored.
If the GFCI fails to operate in this manner, the GFCI is defective.
If the GFCI interrupts power to the pump without the test button being pushed, a ground current is flowing, indicating the possibility of an electric shock.
Do not use this pump.
Disconnect the pump and have the problem corrected by a qualified service representative before using.

CAUTION
This pump is for use with permanent swimming pools and may also be used with hot tubs and spas if so marked.
Do not use with storable pools.
A permanently-installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage.
A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity.

General Warnings

• Never open the inside of the drive motor enclosure. There is a capacitor bank that holds a 230 VAC charge even when there is no power to the unit.
• The pump is not submersible.
• The pump is capable of high flow rates; use caution when installing and programming to limit pumps performance potential with old or questionable equipment.
• Code requirements for the electrical connection differ from state to state. Install equipment in accordance with the National Electrical Code and all applicable local codes and ordinances.
• Before servicing the pump; switch OFF power to the pump by disconnecting the main circuit to the pump.
• This appliance is not intended for use by persons (including children) of reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning the use of the appliance by a person responsible for their safety.

DANGER
FAILURE TO FOLLOW ALL INSTRUCTIONS AND WARNINGS CAN RESULT IN SERIOUS BODILY INJURY OR DEATH. THIS PUMP SHOULD BE INSTALLED AND SERVICED ONLY BY A QUALIFIED POOL SERVICE PROFESSIONAL. INSTALLERS, POOL OPERATORS AND OWNERS MUST READ THESE WARNINGS AND ALL INSTRUCTIONS IN THE OWNER’S MANUAL BEFORE USING THIS PUMP. THESE WARNINGS AND THE OWNER’S MANUAL MUST BE LEFT WITH THE POOL OWNER.

DANGER
SUCTION ENTRAPMENT HAZARD: STAY OFF THE MAIN DRAIN AND AWAY FROM ALL SUCTION OUTLETS!

THIS PUMP PRODUCES HIGH LEVELS OF SUCTION AND CREATES A STRONG VACUUM AT THE MAIN DRAIN AT THE BOTTOM OF THE BODY OF WATER. THIS SUCTION IS SO STRONG THAT IT CAN TRAP ADULTS OR CHILDREN UNDER WATER IF THEY COME IN CLOSE PROXIMITY TO A DRAIN OR A LOOSE OR BROKEN DRAIN COVER OR GRATE.
THE USE OF UNAPPROVED COVERS OR ALLOWING USE OF THE POOL OR SPA WHEN COVERS ARE MISSING, CRACKED OR BROKEN CAN RESULT IN BODY OR LIMB ENTRAPMENT, HAIR ENTANGLE-MENT, BODY ENTRAPMENT, EVISCERATION AND/OR DEATH.
The suction at a drain or outlet can cause:
Limb Entrapment: When a limb is sucked or inserted into an opening resulting in a mechanical bind or swelling.
This hazard is present when a drain cover is missing, broken, loose, cracked or not properly secured.
Hair Entanglement: When the hair tangles or knots in the drain cover, trapping the swimmer underwater.
This hazard is present when the flow rating of the cover is too small for the pump or pumps.
Body Entrapment: When a portion of the body is held against the drain cover trapping the swimmer underwater.
This hazard is present when the drain cover is missing, broken or the cover flow rating is not high enough for the pump or pumps.
Evisceration/Disembowelment: When a person sits on an open pool (particularly a child wading pool) or spa outlet and suction is applied directly to the intestines, causing severe intestinal damage.
This hazard is present when the drain cover is missing, loose, cracked, or not properly secured.

IMPORTANT PUMP WARNING AND SAFETY INSTRUCTIONS

Mechanical Entrapment: When jewelry, swimsuit, hair decorations, finger, toe or knuckle is caught in an opening of an outlet or drain cover.
This hazard is present when the drain cover is missing, broken, loose, cracked, or not properly secured.
NOTE: ALL SUCTION PLUMBING MUST BE INSTALLED IN ACCORDANCE WITH THE LATEST NATIONAL AND LOCAL CODES, STANDARDS AND GUIDELINES.

DANGER
TO MINIMIZE THE RISK OF INJURY DUE TO SUCTION ENTRAPMENT HAZARD:

• A properly installed and secured ANSI/ASME A112.19.8 approved anti-entrapment suction cover must be used for each drain.
• Each suction cover must be installed at least three (3’) feet apart, as measured from the nearest point to nearest point.
• Regularly inspect all covers for cracks, damage and advanced weathering.
• If a cover becomes loose, cracked, damaged, broken or is missing, replace with an appropriate certified cover.
• Replace drain covers as necessary. Drain covers deteriorate over time due to exposure to sunlight and weather.
• Avoid getting hair, limbs or body in close proximity to any suction cover, pool drain or outlet.
• Disable suction outlets or reconfigure into return inlets.

WARNING
A clearly labeled emergency shut-off switch for the pump must be in an easily accessible, obvious place.
Make sure users know where it is and how to use it in case of emergency.

The Virginia Graeme Baker (VGB) Pool and Spa Safety Act creates new requirements for owners and operators of commercial swimming pools and spas.
Commercial pools or spas constructed on or after December 19, 2008, shall utilize:
(A) A multiple main drain system without isolation capability with suction outlet covers that meet ASME/ANSI A112.19.8a Suction Fittings for Use in Swimming Pools, Wading Pools, Spas, and Hot Tubs and either:

1. A safety vacuum release system (SVRS) meeting ASME/ANSI A112.19.17 Manufactured Safety Vacuum Release systems (SVRS) for Residential and Commercial Swimming Pool, Spa, Hot Tub, and Wading Pool Suction Systems and/or ASTM F2387 Standard Specification for Manufactured Safety Vacuum Release Systems (SVRS) for Swimming pools, Spas and Hot Tubs or

2. A properly designed and tested suction-limiting vent system or

3. An automatic pump shut-off system.
   Commercial pools and spas constructed prior to December 19, 2008, with a single submerged suction outlet shall use a suction outlet cover that meets ASME/ANSI A112.19.8a and either:

4. A SVRS meeting ASME/ANSI A112.19.17 and/or ASTM F2387, or

5. A properly designed and tested suction-limiting vent system, or

6. An automatic pump shut-off system, or

7. Disabled submerged outlets, or

8. Suction outlets shall be re-configured into return inlets.

For Installation of Electrical Controls at Equipment Pad (ON/OFF Switches, Timers and Automation Load Center)

CAUTION
Install all electrical controls at equipment pad, such as on/off switches, timers, and control systems, etc. to allow the operation (startup, shut-down, or servicing) of any pump or filter so the user does not place any portion of his/her body over or near the pump strainer lid, filter lid or valve closures. This installation should allow the user enough space to stand clear of the filter and pump during system start-up, shut down or servicing of the system filter.

DANGER
HAZARDOUS PRESSURE: STAND CLEAR OF PUMP AND FILTER DURING START UP Circulation systems operate under high pressure.
When any part of the circulating system (i.e. locking ring, pump, filter, valves, etc.) is serviced, air can enter the system and become pressurized.
Pressurized air can cause the pump housing cover filter lid and valves to violently separate which can result in severe personal injury or death. Filter tank lid and strainer cover must be properly secured to prevent violent separation. Stand clear of all circulation system equipment when turning on or starting up pump.
Before servicing equipment, make note of the filter pressure. Be sure that all controls are set to ensure the system cannot inadvertently start during service. Turn off all power to the pump. IMPORTANT: Place filter manual air relief valve in the open position and wait for all pressure in the system to be relieved.
Before starting the system, fully open the manual air relief valve and place all system valves in the “open” position to allow water to flow freely from the tank and back to the tank. Stand clear of all equipment and start the pump.

IMPORTANT: Do not close filter manual air relief valve until all pressure has been discharged from the valve and a steady stream of water appears. Observe filter pressure gauge and be sure it is not higher than the pre- service condition.

General Installation Information

• All work must be performed by a qualified service professional, and must conform to all national, state, and local codes.
• Install to provide drainage of compartment for electrical components.
• These instructions contain information for a variety of pump models and therefore some instructions may not apply to a specific model. All models are intended for use in swimming pool applications. The pump will function correctly only if it is properly sized to the specific application and properly installed.

DANGER
Pumps improperly sized or installed or used in applications other than for which the pump was intended can result in severe personal injury or death.
These risks may include but not be limited to electric shock, fire, flooding, suction entrapment or severe injury or property damage caused by a structural failure of the pump or other system component.

WARNING
The pump can produce high levels of suction within the suction side of the plumbing system. These high levels of suction can pose a risk if a person comes within the close proximity of the suction openings. A person can be seriously injured by this high level of vacuum or may become trapped and drown. It is absolutely critical that the suction plumbing be installed in accordance with the latest national and local codes for swimming pools.

Warnings and safety instructions for Pentair Aquatic Systems pumps and other related products are available at:
http://www.pentairpool.com/pool-owner/safety-warnings/ or call 800-831-7133 for additional free copies of these instructions.
Please refer to http://www.pentairpool.com/pool-owner/safetywarnings/ for warning and safety instructions related to this product.
SAVE THESE INSTRUCTIONS

Only a qualified plumbing professional should install the WhisperFlo® High Performance Pump. Refer to “Pump Warning And Safety Instructions” on pages ii – iii for additional installation and safety information.

Location
Be sure the pump location meets the following requirements:

Note: Do not install this pump within an outer enclosure or beneath the skirt of a hot tub or spa unless marked accordingly.

1. Install the pump as close to the pool or spa as possible. To reduce friction loss and improve efficiency, use short, direct suction piping returns.
2. Install a minimum of 5 feet (1.52 meters) from the inside wall of the pool and spa. Canadian installations require a minimum of 9.8 feet (3 meters) from pool water level.
3. Install the pump a minimum of 3 feet (.9 meters) from the heater outlet.
4. Do not install the pump more than 10 feet (3 meters) above the water level.
5. Install the pump in a well ventilated location protected from excessive moisture (i.e., rain gutter downspouts, sprinklers, etc.)
6. Install the pump with a rear clearance of at least 3 inches (76.2 mm) so that the motor can be removed easily for maintenance and repair.

Piping

1. For improved pool plumbing, it is recommended to use a larger pipe size. When installing the inlet and outlet fittings (male adaptors), use thread sealant.
2. Piping on the suction side of the pump should be the same or larger than the return line diameter.
3. Plumbing on the suction side of the pump should be as short as possible.
4. It is recommended that a valve, elbow or tee installed in the suction line should be no closer to the front of the pump than five (5) times the suction line pipe diameter
   Example :
   A 2 inch (50.8 mm) pipe requires a 10 inch (254 mm) straight run in front of the suction inlet of the pump.
   This will help the pump prime faster and last longer.

Fittings and Valves

1. Do not install 90° elbows directly into pump inlet.
2. Flooded suction systems should have gate valves installed on suction and discharge pipes for maintenance, however, the suction gate valve should be no closer than five times the suction pipe diameter as described in this section.
3. Use a check valve in the discharge line when using this pump for any application where there is significant height to the plumbing after the pump.
4. Be sure to install check valves when plumbing in parallel with another pump. This helps prevent reverse rotation of the impeller and motor.

DANGER
RISK OF ELECTRICAL SHOCK OR ELECTROCUTION. This pump must be installed by a licensed or certified electrician or a qualified service professional in accordance with the National Electrical Code and all applicable local codes and ordinances. Improper installation will create an electrical hazard which could result in death or serious injury to users, installers, or others due to electrical shock, and may also cause damage to property.
Always disconnect power to the pump at the circuit breaker before servicing the pump. Failure to do so could result in death or serious injury to service people, pool users or others due to electric shock and/or property damage.
Read all servicing instructions before working on the pump.

Electrical Wiring Installation

1. Be sure all electrical breakers and switches are turned off before wiring motor.
2. Be sure the supply line voltage matches the motor voltage listed on the motor plate (example 230 VAC or 115 VAC). If they do not match, permanent motor damage may occur.
3. Use strain relief and be sure all electrical connections are clean and tight.
4. Cut wires to the appropriate length so they don’t overlap or touch when connected to the terminal board.
5. Permanently ground the motor using the green ground terminal located on the inside of the motor canopy or access plate, see Figure 1. Use the correct wire size and type specified by National Electrical Code. Make sure the ground wire is connected to an electrical service ground.
6. Bond the motor to the pool structure in accordance with the National Electrical Code. Use a solid No. 8 AWG or larger copper conductor. Run a wire from the external bonding to the pool bonding structure.
7. Connect the wire from the accessible bonding lug on the motor to all metal parts of the swimming pool, spa, or hot tub structure and to all electrical equipment, metal conduit, and metal piping within 5 feet (1.52 meters) of the inside walls of the swimming pool, spa, or hot tub. For Canada, a 6 AWG or larger solid copper bonding conductor is required.
8. 8. The pump should be permanently connected to either a circuit breaker, 2-pole timer or 2-pole relay. If AC power is supplied by a GFCI circuit breaker, use a dedicated circuit breaker that has no other electrical loads.

Pentair offers 2-Pole 20 Amp GFCI breakers (P/N PA220GF) which offer 6 milliamp personnel protection while meeting 2008 to current NEC Standards for Pool Pumps.

Note: When the pump is started and stopped by removing power with a relay or timer, a two-pole device should be used to apply and remove power to both POWER LINE TERMINALS.

MAINTENANCE

WARNING
DO NOT open the strainer pot if pump fails to prime or if pump has been operating without water in the strainer pot.
Pumps operated in these circumstances may experience a build up of vapor pressure and may contain scalding hot water.
Opening the pump may cause serious personal injury.
In order to avoid the possibility of personal injury, make sure the suction and discharge valves are open and strainer pot temperature is cool to touch, then open with extreme caution.

CAUTION
To prevent damage to the pump and for proper operation of the system, clean pump strainer and skimmer baskets regularly.

Pump Strainer Basket

The pump strainer basket (or ‘strainer pot’, ‘hair and lint pot’), is located in front of the volute. Inside the chamber is the basket which must be kept clean of leaves and debris at all times. View basket through the ‘See Through Lid’ to inspect for leaves and debris.
Regardless of the length of time between filter cleaning, it is most important to visually inspect the basket at least once a week. A dirty basket will reduce the efficiency of the filter and heater and also put an abnormal stress on the pump motor which would result in a costly repair bill.

Cleaning the Pump Strainer Basket

1. Turn off the pump at the circuit breaker.

2. Relieve pressure in the system by allowing the water to cool.

3. Gently tap the clamp in a counter-clockwise direction to remove the clamp and lid.

4. Remove debris and rinse out the basket. Replace the basket if it is cracked.

5. Put the basket back into the housing. Be sure to align the notch in the bottom of the basket with the rib in the bottom of the volute.

6. Fill the pump pot and volute up to the inlet port with water.

7. Clean the cover, O-ring, and sealing surface of the pump pot.
   Note: It is important to keep the lid O-ring clean and well lubricated.

8. Reinstall the lid by placing the lid on the pot. Be sure the lid O-ring is properly placed. Seat the clamp and lid on the pump then turn clockwise until the handles are horizontal.

9. Turn the power “ON” at the house circuit breaker. Reset the pool time clock to the correct time.

10. Open the High Flow manual air relief valve on top of the filter.

11. Stand clear of the filter. Start the pump.

12. Bleed air from the filter until a steady stream of water comes out. Close the High Flow™ Manual Air Relief Valve.

WARNING
THIS SYSTEM OPERATES UNDER HIGH PRESSURE. When any part of the circulating system (e.g., Lock Ring, Pump, Filter, Valves, etc.) is serviced, air can enter the system and become pressurized. Pressurized air can cause the lid to separate which can result in serious injury, death, or property damage. To avoid this potential hazard, follow above instructions.

Winterizing
You are responsible for determining when freezing conditions may occur.
If freezing conditions are expected, take the following steps to reduce the risk of freeze damage.
Freeze damage is not covered under warranty.

To prevent freeze damage, follow the procedures below:

1. Shut off electrical power for the pump at the circuit breaker.
2. Drain the water out of the pump housing by removing the two thumb-twist drain plugs from the housing. Store the plugs in the pump basket.
3. Cover the motor to protect it from severe rain, snow and ice.

Note: Do not wrap motor with plastic or other air tight materials during winter storage.
The motor may be covered during a storm, winter storage, etc., but never when operating or expecting operation.

In mild climate areas, when temporary freezing conditions may occur, run your filtering equipment all night to prevent freezing.

SERVICING

• WARNING
  Always disconnect power to the pump at the circuit breaker and disconnect the communication cable before servicing the pump. Failure to do so could result in death or serious injury to service people, users or others due to electric shock. Read all servicing instructions before working on the pump.

• WARNING
  DO NOT open the strainer pot if pump fails to prime or if pump has been operating without water in the strainer pot. Pumps operated in these circumstances may experience a build up of vapor pressure and may contain scalding hot water. Opening the pump may cause serious personal injury. In order to avoid the possibility of personal injury, make sure the suction and discharge valves are open and strainer pot temperature is cool to touch, then open with extreme caution.

• CAUTION
  Be sure not to scratch or mar the polished shaft seal faces; seal will leak if faces are damaged. The polished and lapped faces of the seal could be damaged if not handled with care.

Care of Electric Motor

Protect from heat

1. Shade the motor from the sun.
2. Any enclosure must be well ventilated to prevent overheating.
3. Provide ample cross ventilation.

Protect against dirt

1. Protect from any foreign matter or splashing water.
2. Do not store (or spill) chemicals on or near the motor.
3. Protect from any foreign matter or splashing water.
4. Avoid sweeping or stirring up dust near the motor while it is operating.
5. If a motor has been damaged by dirt it voids the motor warranty.
6. Clean the lid and clamp, O-ring, and sealing surface of the pump pot.

Protect against moisture

1. Protect from splashing or sprayed water.

2. Protect from extreme weather.

3. Protect from any foreign matter or splashing water.

4. If a motor has become wet – let it dry before operating.
   Do not allow the pump to operate if it has been flooded.

5. If a motor has been damaged by water it voids the motor warranty.

Note: When replacing the motor, be certain that the motor support is correctly positioned to support the size of motor being installed.

Shaft Seal Replacement
The Shaft Seal consists primarily of two parts, a rotating member and a ceramic seal.
The pump requires little or no service other than reasonable care, however, a Shaft Seal may occasionally become damaged and must be replaced.
Note: The polished and lapped faces of the seal could be damaged if not handled with care.

Pump Disassembly
All moving parts are located in the rear sub-assembly of this pump.

Tools required:

• 3/32 inch Allen head wrench
• 1/2 inch open end wrench
• 9/16 inch open end wrench
• Flat blade screwdriver

• 2 Phillips screwdriver

To remove and repair the motor subassembly, follow the steps below:

1. Turn off the pump circuit breaker at the main panel.

2. Drain the pump by removing the drain plugs.

3. Remove the 6 bolts that hold the main pump body (strainer pot/volute) to the rear sub-assembly.

4. GENTLY pull the two pump halves apart, removing the rear sub-assembly.

5. Use a 3/32 inch Allen head wrench to loosen the two holding screws located on the diffuser.

6. Hold the impeller securely in place and remove the impeller lock screw by using a #2 Phillips screwdriver.
   The screw is a left-handed thread and loosens in a clockwise direction.

7. Remove the shaft cap located at the back of the motor and hold the shaft secure with a ½ inch open-end wrench.

8. To unscrew the impeller from the shaft, twist the impeller counterclockwise.

9. Remove the four bolts from the seal plate to the motor, using a 9/16 inch wrench.

CAUTION
DO NOT run the pump dry. If the pump is run dry, the mechanical seal will be damaged and the pump will start leaking. If this occurs, the damaged seal must be replaced. ALWAYS maintain proper water level. If the water level falls below the suction port, the pump will draw air through the suction port, losing the prime and causing the pump to run dry, resulting in a damaged seal. Continued operation in this manner could cause a loss of pressure, resulting in damage to the pump case, impeller and seal and may cause property damage and personal injury.

Pump Reassembly

1. When installing the replacement shaft seal, use silicone sealant on the metal portion before pressing into the seal plate, being careful to keep off of the seal face. Ensure the seal is fully seated and allow 24 hours for sealant to cure. (Complete seal plate w/seal replacement kit available, P/N 350201/350101.)
2. Before installing the ceramic section of the seal into the impeller, be sure the impeller is clean. Use a light density soap and water to seal the seal. Press the seal into the impeller with your thumbs and wipe off the ceramic and carbon faces with a clean cloth.
3. Remount the seal plate to the motor by installing bolts in an X pattern and tightening to 70 in-lbs.
4. Clean the motor shaft thread and the impeller insert, then screw the impeller onto the motor shaft.
5. Screw in the impeller lock screw (counter-clockwise and tighten to 25 in-lbs. while holding the motor shaft with wrench).
6. Remount the diffuser onto the seal plate. Make sure the plastic pins and holding screw inserts are aligned.
7. Grease the diffuser O-ring and seal plate gasket.
8. Grease the bolt threads, assemble the motor sub-assembly to the strainer pot-pump body by using the two through bolts for proper alignment. Do not tighten the through bolts until all 6 bolts are in place and finger tightened. Torque in a cross pattern to 110 in-lbs.
9. Fill the pump with water.
10. Reinstall the pump lid and plastic clamp; see the next section, ‘Restart Instructions’.
11. Reprise the system.

Restart Instructions

If pump is installed below the water level of the pool, close return and suction lines prior to opening hair and lint pot on pump. Make sure to re-open valves prior to operating.

Priming the Pump
The pump strainer pot must be filled with water before the pump is initially started. Follow these steps to prime the pump:

1. Remove the pump lid plastic clamp. Remove the pump lid.

2. Fill the pump strainer pot with water.

3. Reassemble the pump cover and plastic clamp onto the strainer pot. The pump is now ready to prime.

4. Open the air release valve on the filter, and stand clear of the filter.

5. Turn on the switch or time clock.

6. When water comes out of the air release valve, close the valve.
   The system should now be free of air and recirculating water to and from the pool.

7. For 2-speed pumps:

• Pump should run on high-speed for priming.
• The pump should not run longer than 8 minutes before priming is achieved.

TROUBLESHOOTING

Pump will not prime – Not enough water.
Pump strainer gasket is clogged. Pump strainer gasket is defective.| Check suction piping and valve glands on any suction gate valves. Secure lid on pump strainer pot and be sure lid gasket is in place. Check water level to be sure skimmer is not drawing air.
Be sure the suction lines, pump, strainer, and pump volute are full of water. Be sure valve on suction line is working and open (some systems do not have valves). Check water level to make sure water is available through skimmer.
Clean pump strainer pot. Replace gasket.
Reduced capacity and/or head.| Air pockets or leaks in suction line.
Clogged impeller.
Pump strainer clogged.| Check suction piping and valve glands on any suction gate valves. Secure lid on pump strainer pot and be sure lid gasket is in place. Check water level to be sure skimmer is not drawing air.
Turn off electrical power to the pump. Disassemble (see page 4, ‘Pump Disassembly’)
Clean debris from impeller. If debris cannot be removed, complete the following steps:

1. Remove left hand thread anti-spin bolt and oring.
2. Remove, clean, and reinstall impeller. Reassemble (see page 5, ‘Pump Reassembly’)
   Clean suction trap.

REPLACEMENT PARTS

Items 9, 16 & 18
18| 350101| Seal Plate Kit WFE Black (Includes Mechanical Seal installed) Items 16 & 18
19| 070927| Foot, WFE Pump, Almond
19| 357159| Foot, Black 1
20| 070929| Foot Insert, WFE Pump, Almond
20| 357160| Foot Insert, WFE Pump, Black 1
21| 071657| Screw 1/4 – 20 x 1 In. Hex Head, SS, 2 Req.
22| 071406| Nut, 1/4 – 20 Hex Head, SS, 2 Req.
23| 072183| Washer, 1/4 x 5/8 OD, SS, 2 Req.
24| 071131| Knob, Drain Plug, Almond, 2 Req.
24| 357161| Knob, Drain Plug, Black, 2 Req. 1
25| 192115| O-Ring, Drain Plug, 2 Req.
26| 357149| Volute/Seal Plate Replacement Kit, Almond (Incl. Items: 1-4, 9, 10, 16, 18, 24, and 25)
27| See Motor Table on next page
Item No.| P/N| Description

Motors

---|---|---
27| 355008S| 3/4 HP, 60 Hz, WFE-2, 3 & 24, 1 spd., almond, 31 lbs.
27| 355010S| 1 HP, 60 Hz, WFE-4 & 26, 1 spd., almond, 33 lbs. 2
27| 355012S| 1-1/2 HP, 60 Hz, WFE-6 & 28, 1 spd., almond, 39 lbs.
27| 355014S| 2 HP, 60 Hz, WFE-8 & 30, 1 spd., almond, 40 lbs. 2
27| 355016S| 3 HP, 60 Hz, WFE-12, 1 spd., almond, 40 lbs. 2
27| 356630S| 1 HP, WFDS-4 & 26, 2 spd., 34 lbs. 4
27| 071320S| 1-1/2 HP, WFDS-6 & 28, 2 spd., 36 lbs. 4
27| 071321S| 2 HP, WFDS-8 & 30, 2 spd., 45 lbs. 4
27| 355018S| 1/2 HP, WF-2 & 23, 1 spd., almond, 39 lbs. 3
27| 355020S| 3/4 HP, WF-3 & 24, 1 spd., almond, 26 lbs. 3
27| 355022S| 1 HP, WF-4 & 26, 1 spd., almond, 28 lbs. 3
27| 355024S| 1-1/2 HP, WF-6 & 28, 1 spd., 39 lbs. 3
27| 355026S| 2 HP, WF-8 & 30, 1 spd., 32 lbs. 3
27| 355033S| 3 HP, WF-12, 1 spd., almond, 40 lbs. 3
27| 355203S| 1 HP, WFK-4, 3 ph, 1 spd., black, 28 lbs.
27| 355204S| 1-1/2 HP, WFK-6, 3 ph, 1 spd., black, 30 lbs.
27| 355205S| 2 HP, WFK-8, 3 ph, 1 spd., black, 37 lbs.
27| 355398S| 3 HP, WFK-12, 3 ph, 1 spd., black, 35 lbs.
27| 356626S| 1 HP, WFK-4, 3 ph, 1 spd., almond, 28lbs.
27| 356627S| 1-1/2 HP, WFK-6, 3 ph, 1 spd., almond, 30lbs.
27| 356628S| 2 HP, WFK-8, 3 ph, 1 spd., almond, 37 lbs.
27| 356629S| 3 HP, WFK-12, 3 ph, 1 spd., almond, 35 lbs.
27
27
27
27| 354805S
354807S
354809S
354811S| 1  HP, WFK-4, TEFC, 3 ph, 1 spd., almond, 28lbs.
1-1  /2 HP, WFK-6, TEFC, 3 ph., 1 spd., almond, 30lbs. 2 HP, WFK-8, TEFC, 3 ph., 1 spd., almond, 37 lbs.
3 HP, WFK-12, TEFC, 3 ph., 1 spd., almond, 35 lbs.

Not Shown

Seal (Includes items: 9, 16, & 18)
350203| Seal Plate Kit: Seal plate (black), Gasket (black), with installed Seal (Includes items: 9, 16, & 18)
357244| Pot Assembly, Black NPT. (Includes items: 1-4, 10, 24 [qty. 2], 25 [qty. 2]).
357243| Pot Assembly, Almond NPT. (Includes items: 1-4, 10, 24 [qty. 2], 25 [qty. 2]).

Power End Sub-assembly
Includes Items: 12-18, 27-28

Fluid Ends-All Parts, w/o Motor

1. CSA/CUL (only) for Canada
2. Energy efficient, single phase
3. Standard efficiency, single phase
4. Two speed, single phase

Impeller Chart

Pump Performance Curves

1620 HAWKINS AVE., SANFORD, NC 27330  919-566-8000
10951 WEST LOS ANGELES AVE., MOORPARK, CA 93021 805-553-5000
WWW.PENTAIRPOOL.COM
© 2014 Pentair Water Pool and Spa, Inc. All rights reserved.
This document is subject to change without notice.

References

• Residential Pool Supplies and Pool Solutions | Pentair
• Residential Pool Supplies and Pool Solutions | Pentair

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>