DOUG SHELBY ENGINEERING 2003-2017 Dodge Viper Spherical Lower Control Arm Bushings Instruction Manual

June 8, 2024
DOUG SHELBY ENGINEERING

SHELBY ENGINEERING 2003-2017 Dodge Viper
Spherical Lower Control Arm Bushings
Instruction Manual Control Arm Spherical Bushing Assembly

2003-2017 Dodge Viper Spherical Lower Control Arm Bushings

Overview:
The OEM control arm bushings are rubber which deteriorate as they age. The softer bushing can cause variance in handling response on track even when new. In addition,  rubber bushings are not free rotating and therefore have a preload when installed. Replacing the rubber with the spherical bushing allows for consistent, smooth, low friction  movement without deflection or deterioration over time. In addition, the bushing monoball can rotate to accommodate for freer suspension alignment. The result is  improved cornering and braking consistency on track equating to more reliable handing response over the lifetime of the bushing.
Compatibility:
The bushing assemblies are available for any 2003-2017 Viper lower control arms.
The bushing assembly replaces the factory rubber version without modification.
Construction:
Cadmium plated 4340 steel, aerospace grade spherical bearing with PTFE liner. Anodized aluminum cradle with seals to prevent contamination. Lower friction joint than OEM.
Ordering Information:
http://www.dougshelbyengineering.com

Installation Guide:

Remove the control arms from the frame. Refer to the service manual for control arm removal. DOUG SHELBY ENGINEERING 2003 2017 Dodge Viper Spherical
Lower Control Arm Bushings - fig

Once removed you can use a press or large vice to remove the control arm bushings. Mopar also offers a tool to accomplish this.
OEM Rubber Bushing Removal Tips:
Note: the metal lining sleeve pressed into the control arm should not be removed from the control arm, only the inner steel and rubber pieces of the bushing as shown. DOUG SHELBY ENGINEERING 2003 2017 Dodge Viper Spherical
Lower Control Arm Bushings - fig1Remove the steel end caps of the OEM bushings by prying them off or clamping them in a vice and pulling them out of the assembly. These are pressed into the bushing center shaft.
Once the ends have been removed you can press out the steel bushing shaft center. A tapered socket of the correct diameter works well. Support the other side of the control  arm with a large diameter and depth press tool if using a vice. Press from the inside of the control arm out since this is the direction the rubber will need to be pushed out as well.
Use a larger diameter socket to press out the rubber bushing in the same fashion.
Take care not do damage the metal lining sleeve pressed into the control arm.
Spherical Bushing Installation:
Clean the inside sleeve on the control arm and check for any damage.
Remove the end cap and double check the assembly of the cradle halves by ensuring the spherical bushing and seals are installed. Remove the steel bushings for installation.
Press the two halves together for insertion into the control arm. ![DOUG SHELBY ENGINEERING 2003 2017 Dodge Viper Spherical Lower Control Arm Bushings

Double check the gap between the halves on each side to assure it is uniform. Press in the aluminum component of the bushing from the outside. The larger OD flange  hould be on the outside of the control arm. The bushing should fit tight in the control arm and not easily rotate.
Note the halves may not be perfectly spaced if the gap is closer on one side than the other. (align as possible using a small flat head screwdriver or similar tool before installing the cap)
Install the end cap retainer by carefully inserting the socket cap screws as to avoid cross threading them or stripping the socket head. Apply loctie to each screw and tighten in  a star pattern similar to lug nuts on a wheel. This helps align the cradle halves in the control arm.
Once tightened the assembly should be firmly in place with no play and all cap screws should be fully and equally inserted into the assembly.
Install the two steel bushing halves by pressing them into the moonball. Lube the ends of the steel pieces with superlube and press them into the moonball carefully taking note of alignment before applying too much force. ![DOUG SHELBY ENGINEERING 2003 2017 Dodge Viper Spherical Lower Control Arm Bushings

Final Installation:
Reinstall the control arm per factory procedures as outlined in the service manual. After final assembly and alignment tighten the lower bushing bolt to 85 lb-ft.
Inspection and Maintenance:
– Periodically inspect the bushing and hardware to ensure nothing is loose or damaged.
Thank you for your purchase!
Your business is appreciated! Customer satisfaction is our top priority! Don’t hesitate to contact us with any questions or feedback. Word of mouth is the best form of advertising so if you are satisfied please spread the word!
Disclaimer of Liability:
Doug Shelby Engineering assumes no liability expressed or implied for the improper installation or use of this product or its components.
Doug Shelby Engineering is NOT responsible for any damage, consequential or otherwise for equipment failure after installation.
Vehicle Modification:
Modification of your vehicle with the parts identified above may alter its stock performance; the buyer hereby expressly assumes all risks associated with any such modification.
Disclaimer of Warranty:
Seller disclaims any warranty express or implied with respect to the parts sold hereby whether as to merchantability, fitness for particular purpose, or any other matter.

Doug Shelby Engineering
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Email: dshelby1@hotmail.com
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Viper Owner / VOA Member and Sponsor
http://dougshelbyengineering.com/Viper.html

References

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