ROTHENBERGER RODRUM VarioClean Pipe Cleaning Machines Instructions

RODRUM VarioClean

Charger / Battery
Instructions for userothenberger.com

A Overview

B Changing Battery / LED-Control panel

Operating C

Spiral drum change D

E Charger / Battery

Please read and retain these directions for use. Do not throw them away! The warranty does not cover damage caused by incorrect use of the equipment! Subject to technical modifications!

Safety Notes

1.1 Intended use
RODRUM VarioClean: The pipe cleaning machines are only to be used for cleaning pipes with the following diameters: RODRUM VarioClean: 40-100mm This device is only be used for the specified appropriate use. The device must never be used in the rain and pressurised water must never be used on it. You must ensure that water never gets into the battery.
Charger and battery: The chargers are only suitable for charging ROTHENBERGER and CAS (Cordless Alliance System) battery packs. This tool is not designed for use by persons with physical, sensory or mental disabilities, or with insufficient experience and/or knowledge, unless they are supervised by a person responsible for their safety, or have received instructions on how to use the tool by this person. Never attempt to charge batteries that are not rechargeable. Danger of explosion! Battery packs marked with CAS are 100% compatible with CAS devices (Cordless Alliance System). To select the appropriate device, please contact your ROTHENBERGER dealer. Read the relevant instructions for the devices used.
1.2 General Power Tool Safety Warnings
**WARNING! Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your electrically-operated (corded) power tool or battery-operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges and moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors only, use an extension cords suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f) If operating a power tool in a damp location is unavoidable, use a residual current de- vice (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A momentary lack of attention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dustrelated hazards. h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second. 4) Power tool use and care a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc., in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations. 5) Battery tool use and care a) Recharge only with the charger specified by the manufacturer. A charger that is suita- ble for one type of battery pack may create a risk of fire when used with another battery pack.
b) WARNING! Use power tools only with specifically designated battery packs and respectively battery types. Use of any other battery packs may create a risk of explosions, injury and fire.
c) When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
d) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
e) Do not use a damaged or modified battery. Damaged or modified batteries can behave unexpectedly and lead to fires, explosions or injuries.
f) Do not expose a battery for fire or high temperatures. Fire or temperatures above 130°C (265°F) can cause an explosion.
g) Follow all the instructions for charging and never charge the battery or the cordless tool outside the temperature range specified in the operating instructions. Incorrect charging or charging outside the permitted temperature range can destroy the battery and increase the fire risk.
6) Service
a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
b) Never service damaged batteries. All maintenance of batteries should only be carried out by the manufacturer or authorised customer service points.
1.3 Special safety instructions
RODRUM VarioClean: Wear suitable safety shoes when carrying out the cleaning work (insulation). Always ensure that the pipe cleaning machine is switched to “0” or OFF before you insert the plug in an electrical socket. To prevent damage, use this machine and its accessories only to clean waste water pipes — never chimneys, wells, etc. To prevent damage to the pipes or pipe bends, do not modify tools by grinding, etc. Use a camera system to spot the cause of the pipe blockage. Only use electric lines that have been correctly installed as per the “VDE regulations“. The spirals must never run over the guide tube! Mechanical pipe cleaning should always be undertaken from above in the direction of the stop plug. Ensure that no water taps leading to the pipe to be processed are actuated during the pipe cleaning. Congestion can occur here! Never leave the machine unattended during pipe cleaning!
Protective covers: All of the rotating parts are made safe through the use of protective covers. Removing and/or operating without these protective covers is strictly forbidden! Secure the working site (the road, the shaft) so that no non-involved people will suffer injuries and always cover up open shafts or gullies. Use a gas detector to detect the presence of toxic or explosive gases in the area that you will be working in! The machine and the accessories should be cleaned and disinfected after every use. The recommended personal protective equipment should be worn for all work: Safety helmet, safety shoes, safety vest! Your hands should be cleaned and disinfected after every activity; as there is increased risk of infection from germs!
Only wear gloves recommended by the manufacturer when handling the rotating spiral. Latex or loose-fitting gloves or cloths can become wrapped around the spiral and this might cause serious injuries. Do not allow the cutter to jam whilst the spiral is still rotating. This might overload the spiral and cause it to twist, kink or break, resulting in serious injuries. One person must operate both the spiral and the switch. If the cutter becomes jammed, the operator must be able to switch off the power tool in order to prevent the spiral from twisting, kinking or breaking. Wear latex or rubber gloves inside the manufacturer’s recommended gloves, as well as eye protection, face protection, protective clothing and respiratory protection if you suspect that their might be bacteria, chemicals or other toxic or infectious substances in the drainpipe. Drains can contain bacteria, chemicals and other substances that are corrosive, infectious or toxic and they might cause serious injuries. Take hygienic precautions. Do not eat or smoke when handling or operating the power tool. Always wash your hands and other body parts that were exposed to the drain contents with hot soapy water after using the drain cleaning equipment. This measure helps to reduce health risks that might arise from being in contact with toxic or infectious materials. The drain cleaner is only to be used in the permitted drain cleaner sizes. Using the wrong size drain cleaner might cause the spiral to twist, kink or break, resulting in serious injuries.
Charger and battery:** This charger is not intended for use by children and persons with physical, sensory or mental limitations or a lack of experience or knowledge. This charger can be used by children aged 8 and above and by persons who have physical, sensory or mental limitations or a lack of experience or knowledge if a person responsible for their safety supervises them or has instructed them in the safe operation of the charger and they understand the associated dangers. Otherwise, there is a danger of operating errors and injuries. Supervise children during use, cleaning and maintenance. This will ensure that children do not play with the charger. Do not charge non-rechargeable batteries.

| Danger – electrical voltage!!
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Only use the charger indoors!
Protect the charger from moisture!

Never allow children to use the machine. Children should be supervised to ensure that they do not play with the tool.
Keep children away from the battery charger and the working area!
Keep your battery charger out of reach of children!
Pull out the mains plug immediately if the battery charger starts to smoke or flames emerge!
Do not insert objects into the ventilation slots on the battery charger – there is a danger of electric shocks and  shortcircuits!
Do not recharge a fully charged battery pack!

| Protect battery packs from water and moisture!
---|---
Do not expose battery packs to naked flame!

Do not use faulty or deformed battery packs!
In areas with high metal dust exposure do not load any battery packs with AIR COOLED chargers.
Do not open battery packs!
Do not touch or short-circuit battery packs!
Slightly acidic, flammable fluid may leak from defective
Li-ion battery packs!
**** If battery fluid leaks out and comes into contact with your skin, rinse immediately with plenty of water.
If battery fluid leaks out and comes into contact with your eyes, wash them with clean water and seek medical attention immediately!

Transporting li-ion battery packs: The contained lithium-ion batteries are subject to the Dangerous Goods Legislation requirements. The user can transport the batteries by road without further requirements. When being transported by third parties (e.g.: air transport or forwarding agency), special requirements on packaging and labelling must be observed. For preparation of the item being shipped, consulting an expert for hazardous material is required. Only send the battery pack if the housing is intact and no fluid is leaking. Remove the battery pack from the machine for sending. Prevent the contacts from short-circuiting (e.g. by protecting them with adhesive tape). Dispatch batteries only when the housing is undamaged. Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging. Please also observe possibly more detailed national regulations.
1.4 Residual risks
Even when observing all of the safety instructions there are still some residual risks remaining, for example: spirals can overturn thereby creating the risk of clamping. Spirals under tension can spring out of the pipe ~ a risk of injury!

Technical Data RODRUM VarioClean

Battery voltage …………………………………………18 V
Dimensions (L x W x H) …………………………….580 x 330 x 395 mm
Weight (without battery + without spiral)……….about 12.5 kg
Spiral type ………………………………………………Ø 10 mm and Ø 13 mm
Maximum spiral length in the drum ……………..15 m
Maximum working length …………………………..14.5 m
Working range / pipe diameter ……………………Ø 40 – 100 mm
Spiral speed…………………………………………….about 5 – 7 m/min (depends on the pipe route as
well as the selected drum speed)
Drum working speed (Levels 1/2/3) ……………..275 / 340 / 395 min -1
Noise pressure level (LpA) ………………………….79 dB (A) ¦ KpA 3 dB (A)
Sound power level (LWA) ……………………………90 dB (A) ¦ KWA 3 dB (A)
The noise level during operation can exceed 85 dB (A). Wear hearing protection!
Measured values determined in accordance with EN 62841-1.
Vibration total value ……………………………………………………. < 2,5 m/s  2 ¦ K= 1,5 m/s 2
The Vibration Total Value quoted in these instructions and the quoted noise emission values were measured according to standardized measurement procedures and can be used to compare one electric power tool with another. They can also be used to make an initial estimate of the loading.
**** The quoted vibration and noise emissions can vary during actual use of the electric power tool dependent on the way in which the electric power tool is used, in particular what type of workpiece is being processed. Establish additional safety measures to protect the operator which are based upon an estimate of the vibration loading during the actual usage conditions (in doing so taking account of parts of the operating cycle, for example times in which the electric power tool is switched and those in which it is switched on but not running under load).

Technical Data charger and battery (E)

Battery:
U = Voltage
C = Capacity
W = Weight
Ic = Charge current
t = Approx. charging time (90% full)
Charging voltage……………………….. 20,75 V DC
Charging temperature .. 0° – 50° C, 32° – 122° F Max. discharging
temperature. ………………………….. 5° – 50° C, 41° – 122° F
Recharge battery pack before first use!
Charger:
U1 = Input voltage
f1 = Input frequency
P1 = Input power
U2 = Charging voltage
I2 = Max. charge current
Nc = No. of battery cells
W = Weight
Pay attention to the electrical outlet voltage! Check the label on the bottom of the charger!

Scope of delivery

Variante 1: RODRUM VarioClean basic Guide tube Operating manual
Variante 2: RODRUM VarioClean basic Guide tube Operating manual Battery and charger in a case
Variante 3: RODRUM VarioClean basic Guide tube Operating manual Battery and charger in a case Tool case

Function of the Unit

5.1 Overview

1 Drum
2 Control panel / Controller
3 Battery
4Foot switch
5 Feed unit with clamping lever| 6 Drainage plug
7 Guide tube
8 Clamping grip
9 Lights
10 Tripod holder
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Slide the battery in up to the stop. Pull the battery out to remove it.
5.3 Controller (B2) If you press down on the foot switch, all of the LEDs will light up for 3 seconds (controller active) and so will the two LEDs in the frame.
Attention! Do not look directly into the LEDs in the frame. Danger of being dazzled!
The controller will switch off automatically and all of the LEDs will go out if no other switch is pressed within 30 seconds.
5.4 Coupling/decoupling the tools / spirals
Coupling:

• Push the tool / spiral until it engages with the coupling.
  Decoupling:

• Push the segregation key into the bore and push the tool / spiral to the side out of the coupling.

5.5 Commissioning
The pipe cleaning machine should solely be operated by instructed and authorized personnel!

• Check the electrical installation at the work place!

• Connect up the foot switch and position it so that it can be easily reached and that all of the controls are easy to operate.

• Slide the battery into the housing and check that it is securely seated.
  The pipe cleaning machine should solely be operated by instructed and authorizedpersonnel!

• Check the electrical installation at the work place!

• Connect up the foot switch and position it so that it can be easily reached and that all of the controls are easy to operate.

• Slide the battery into the housing and check that it is securely seated.

5.6 Operation (C)
The pipe cleaning machine is only to be used after taking into account all of the notices concerning safety of people and the machine!
Moving the spiral into the pipe:

• Place the machine at a distance of about 1 m to the opening of the pipe that has to be cleaned.

• Slide the guide tube over the spiral and up to the stop on the feed unit and then use the catch to lock it in place.

• Attach a suitable tool at the front. Select the tool according to the type of dirt to be removed.
  Ensure that it is seated correctly, i.e. the pin must sit in the hole in the tool!
  Put on gloves and safety goggles before handling anything else!
  Attention! Only use correct spirals!

• Hold the guide tube with the spiral in your hand and then use the foot switch to switch the machine on (see Section 5.3).

• Switch the rotational direction to clockwise and then use the foot switch to start the machine (within 10 seconds).

• Use the +/- buttons to set the speed level. Select the speed level according to the working process (unblocking, cleaning, spin-cleaning). The LEDs will light up according to your selection.

• Press the clamping lever to linearly control the spiral feed (forward, neutral and reverse). The LEDs in the frame will start to flash if the battery charge level is too low (see Troubleshooting)!

5.7 Clearing a blocked pipe
The spiral should bore its way into the blockage material; it should not be pressed in!

•  Immediately release the clamping lever if you feel a counter-pressure, i.e. if the spiral hits a blockage and counter-pressure is created in the machine. There is a risk of the spiral becoming knotted and deformed. Then you will no longer be able to use the spiral!
• If the spiral has penetrated into the pipe so that the working arc is de-tensioned, reset the hand lever to feed again.
• Repeat these processes until the blockage has been removed.
  If the loads on the spiral increase (the guide tube will start to bulge), let go of the clamping lever immediately to release the pressure on the spiral!

5.8 Pull the spiral back out of the pipe
ATTENTION! Only speed level 1 is to be used when pulling the spiral back out!

• After you have successfully removed the blockage, you should set the clamping lever to return travel so that you can pull the spiral back into the drum. Ensure that the
  spiral comes back without any great effort. If the return movement is difficult, run the spiral a short distance back into the pipe. Do not pull the spiral back by force!

• Place a water hose at the mouth of the pipe and rinse off the dirty spiral with water whilst the spiral is coming out of the pipe. This will also rinse out the cleaned pipe.

• When the attached tool can be seen again, you should release the clamping lever, use the foot switch to switch off the motor and then remove the tool and the guide tube.

• Switch on the motor back on again and move the spiral back until it only protrudes out of the feed unit for about 20 cm.
  The spiral should never be fully moved into the drum! The rotational direction (counter-clockwise) is only to be changed for a short time in order to release a blocked tool!

5.9 Shut-down

• Switch off the machine by releasing the foot switch, wait until the drum stops and then remove the battery.
• Remove the guide tube from the device.
• Empty the water out of the spiral drum by removing the drum from the machine and then remove the drainage stop plug.
• Insert the drainage stop plug again and reattach the spiral drums.

5.10 Changing the spiral drum (D)
Only change the spiral drum when the device is completely de-energized!

• Release the clamping grip and then push the feed unit forward and up to the stop.
• Pull the spiral drum to the front in the axial direction and remove it.
• Slide the new spiral in through the feed unit and then slide the spiral drum in the axial direction and  onto the axis in the frame.
• Push the feed unit back again and then use the clamping grip to fix it in place.
  Ensure that all of the parts are free of dirt and are adequately greased!

5.11 Charger and battery
Overview:

1. Battery pack
2. Sliding seat
3. Operation display
4. Warning display
5. Capacity indicator button
6. Capacity and signal indicator

Start of operation
Before plugging in, check to see that the rated mains voltage and mains frequency, as specified on the rating label, match your power supply!
Devices such as this one, which generate direct current, may have an effect on basic residualcurrent circuit breakers.
Use type F or better, with a release  current of max. 30 mA.
Before commissioning the charger, ensure that the air slots are free. Minimum distance to other objects is 5 cm/ 2″!
Self-test:
 Insert mains supply plug.
The warning display (4) and the operating indicator (3) light up one after the other for approx. 1 second and the installed fan runs for approx. 5 seconds.
Battery pack: Charge the battery pack before use (1). If performance diminishes, recharge the battery pack. The ideal storage temperature is between 10°C / 50° F and 30°C / 86° F. The permissible storage temperature is between 0°C and 50°C / 32° – 122° F. Li-ion battery packs have a capacity and signal indicator: (6)

• Press the button (5), the LEDs indicate the charge level. If one LED is flashing, the battery pack is almost flat and must be recharged.

Handling
Charging battery pack:

• Push the battery pack completely to the stop on the sliding seat (2). The operating indicator (3) flashes.
  Conservation charge:
  Once the charging process has finished, the battery charger automatically switches to conservation mode.
  The battery pack  canremain  in the battery charger and is therefore always ready foruse. The operating display (3) lights up continuously.
  Fault:

• Warning display (4) lights up continuously. Battery pack is not charged. Temperature too high/ too low. When the temperature of the battery pack is between 0 °C and 50 °C / 32° – 122° F, the charging process begins automatically.

• Warning display (4) flashes. Battery pack is defective. Remove the battery pack immediately from the charger. The battery pack was not pushed correctly onto the sliding seat (2).

Care and Maintenance

RODRUM VarioClean: Pull out the mains power plug before starting any servicing or maintenance! The machine is maintenance-free except for the feed unit. Clean and grease the feed unit regularly and check it for damage. The ball bearings can be replaced if necessary. The device should be handled carefully and cleaned regularly. The spirals and tools should be cleaned and preserved after every use. We recommend using our “ROWONAL“ special care product. All of the servicing, maintaining and repair work is only be undertaken by instructed specialist personnel!
Charger: Repairs to the charger must only be carried out by qualified electricians. If the mains connection cable of this tool is damaged, in order to prevent endangering personnel and property it must be replaced by the manufacturer, or the Customer Service of the manufacturer, or a similarly qualified person.
6.1 Inserting new spirals

• Remove the spiral drum (see Section 5.10).
• Pull the spiral fully out of the drum by hand.
• First introduce a new spiral with the kinked end into the drum and push in the spiral up to about 30 cm.
•  Re-insert the spiral drum (see Section 5.10).

Troubleshooting

battery.
The machine does not start| Foot switch / compressed air hose is defective| Contact our customer service department
No feed| Spiral defective| Replace the spiral
| Ball bearing in the feed unit is defective| Contact our customer service department

Accessories

You can find suitable accessories in the main catalog or at www.rothenberger.com

Customer service

The ROTHENBERGER service locations are available to help you (see listing in catalog or online) and replacement parts and service are also available through these same service locations. Order your accessories and spare parts from your specialist retailer or using RO SERVICE+ online: ℡ + 49 (0) 61 95/ 800 8200
 + 49 (0) 61 95/ 800 7491 **** service@rothenberger.com – www.rothenberger.com

Disposal

Components of the unit are recyclable material and should be put to recycling. For this purpose registered and certified recycling companies are available. For an environmental friendly disposal of the non-recyclable parts (e.g. electronic waste) please contact your local waste disposal authority. Old batteries can be taken to your specialist dealer who will dispose of them in conformity with environmental regulations.
For EU countries only: Do not dispose of electric tools with domestic waste. In accordance with European Directive 2012/19/EU on waste electrical and electronic equipment and its implementation as national law, electric tools that are no longer serviceable must be collected separately and utilised for environmentally compatible recycling.

ROTHENBERGER Werkzeuge GmbH
Industriestraße 7
D-65779 Kelkheim / Germany
Telefon +49 6195 / 800 – 0
Telefax +49 6195 / 800 – 3500
info@rothenberger.com
300006273-i1/1221/F&E
rothenberger.com

References

• ROTHENBERGER USA
• ROTHENBERGER USA

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