ATD Tools ATD-7354 50-Ton Air Axle Jack Owner’s Manual

ATD Tools ATD-7354 50-Ton Air Axle Jack

Features

• High speed air motor quickly raises the load to the desired height
• Air control knob allows precise lifting and lowering
• Heat-treated extension screw allows for maximum lift height
• Heavy-duty wheels with bearings for easy movement
• Includes 2.4″, 3.9 and .8″ adapters.
• 3 handle positions allow for easy storage, movement and access to lift point
• Meets or exceeds ASME/PASE 2014 standards

Specifications

• Capacity (Tons): 50
• Minimum Height: 11.3″
• Maximum Height: 25.08″
• Ram Travel: 5.87″
• Extension Screw: 3.94″
• Handle Length: 48.4″

The safety alert symbol is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or property damage.
Read this manual and follow all Safety Rules and Operating Instructions before using this product.

SAFETY AND GENERAL INFORMATION

Save these instructions. For your safety, read, understand, and follow the information provided with and on this device before using. The owner and/or operator should have an understanding of the device, its operating characteristics and safety operating instructions before operating the equipment. The owner and/or operator should be aware that use and repair of this product may require special skills and knowledge. Instructions and safety information should be read to and discussed with the operator in the operator’s natve language, making sure that the operator comprehends their contents, before use af this equipment is authorized. If any doubt exists as to the safe and proper use of this device, remove from service immediately Inspect before each use. Do not use if abnommal conditions such as cracked welds, damaged, loose or missing parts are noted. Any equipment that appears damaged in any way, is found to be wom, or operates abnormally should be removed from service until repaired. If the equipment has been or is suspected to have been subjected to an abnormal load or shock, immediately discontinue use until inspected by a factory authorized repair facility (contact distributor or manufacturer for list of authorized repair facilities). It is recommended that an annual inspection be made by an authorized repair facility. Labels and operator’s manuals are available from the manufacturer.

• Maintain the jack in good operational condition.
• Keep it clean for best and safest performance.
• The maximum load is 50 tons. DO NOT exceed this rated capacity. Use this jack for lifting purposes only. DO NOT use it for any other purpose. Keep children and unauthorized persons away from the work area.
• Remove poorly fitting clothing. Remove ties, watches, rings and other loose jewelry, and contain long hair. Wear ANsI approved safety goggles when operating the jack. Keep proper balance and footing, wear nonslip footwear and do not overreach.
• Only use this jack on a surface that is stable, level, dry, not slippery, and capable of sustaining the load. Keep your working surface clean, tidy and free from unrelated materials. Ensure that there is adequate lighting. Before lifting a vehicle, apply the emergency brake and chock all wheels in front and behind. Immediately after lifting, support the load with appropriate supporting equipment such as jack stands of adequate capacity.
• DO NOT work under a load which is supported only by a jack. Before lowering load ensure that there are no obstructions underneath and that all persons are standing clear. DO NOT attempt to move the load while on the jack. The jack must only be used in a static position for liftüing and lowering loads. Ensure that the load remains stable at all times. DO NOT use the jack if damaged, any suspect parts are noted or it has been subjected to a shock load. DO NOT operate the jack when you are tired or under the infiuence of alcohol or drugs DO NOT allow untrained persons to operate the jack. DO NOT make any modifications to the jack.
• DO NOT use brake fiuid or any other improper fluid and avoid mixing different types of oil when adding hydraulic oil. Only a good quality hydraulic jack oil can be used. We recommend Mobil DTE-13M or equivalent DO NOT expose the jack to rain or any other kind of bad weather.
• If the jack needs to be repaired and/or there are any parts that need to be replaced, have it repaired by authorized technicians and only use the replacement parts supplied by the manufacturer
• WARNING: The warmings, cautions and instructions discus sed in this instruction manual cannot cover all possible conditions and situations that may occur.
• It must be understood by the operator that common sense and and caution are factors which cannot be buit into this product, but must be supplied by the operator.

PRODUCT DESCRIPTION

Hydraulic Axle Jacks are designed to lift, but not support, rated capacity partial vehicle loads consisting of one end of a vehicle. Immediately after lifting. support loads with a pair of appropriately rated jack stands.

ASSEMBLY INSTRUCTIONS

1. Handle assembly: a) Assemble handle (22) by sliding top handle half into bottom handle half and securing with screw (S15) b) Tie rod (S11) threads into upper tie rod (S7) and into lower slotted rod (S12) and fasten with nuts (S8) c) Ensure R-Pin (S10) is in place near the bottom of the handle assembly. d) Nuts (S8) can be adjusted to give you precision air control. (See figure 1 below)
2. Insert Handle (22) into the Handle socket (12) and secure with bolt (13). (See figure 2 below)
3. Adapter bracket mounts to handle by sliding the U-Bolts (24) around the handle assembly (22) and securing with nuts (25). Adapters (26, 27 and 28) can be stored here for convenience.
   Note: for more detail on the above steps, please refer to exploded view drawings on pages 7 & 9.

Before Use

1. Verify that the product and application are compatible, if in doubt call ATD Tools, Inc. Technical Service at 636-327-9050.
2. Before using this product, read the operators manual completely and familiarize yourself thoroughly with the product, its components and recognize the hazards associated with its use.
3. To familiarize yourself with basic operation, locate and turm the release valve (handle knob) a. Clockwise until firm resistance is felt to further turning. This is the ‘CLOSED’ release valve position used to raise the load b. Counterclockwise, no more than 1 full turn from closed position. This is the ‘OPEN’ release valve position used to lower the load. The further the release valve is tumed counterclockwise, the faster the load descends.
4. With ram fully lowered, remove oil filler plug. Check oil level. Proper oil level should be just below the rim of thee opening. Reinstall oil filler plug.
5. Pour a teaspoon of good quality air tool lubricant into the air supply inlet of the lift control valve. Connect to air supply. then squeeze the lift control valve for 3 seconds to evenly distribute lubricant NOTICE: These models are equipoped with 1/4″ NPT air couplers. If installing a aiferent air coupler, ensure thread tape or compound is used on connections. To ensure dependable, trouble-free operation an in line air dryer and oiler is recommended. 6. Ensure that the jack rolls freely. Raise and lower the unloaded ram throughout the lifting range before putting into service to ensure the jack operates smoothly. Raplace won or damaged parts and assemblies with ATD Tools, Inc. authorized replacement pats only.

Bleeding/Venting Trapped Air

1. Open oil filler plug.
2. Open release valve.
3. Activate air motor to vent air for no less than 10 seconds.
4. Check oil level and reinstall filler plug.

WARNING

• Study, understand, and follow all instructions before operating this device.
• Do not exceed rated capacity. Use only on hard, level surface.
• Lifting device only. Immediately after lifting. support thee vehicle with appropriate means.
• Do not move or dolly the vehicle while on the jack.
• Lift only on areas of the vehicle as specified by the vehicle manufacturer No alterations shall be made to this product. Failure to heed these warnings may result in personal injury and/or property damage.

WARNING
To avoid crushing and related injuries:

• Never work on, under or around a load supported only by hydraulic jack.
• Always use adequately rated jack stands. Chock each unlifted tire in both directions.
• Do not use this device to lift, level, lower, support or move a house, mobile home, travel trailer, camper or any building structure. Be alert and sober when using this product.
• Do not operate under the influence of drugs or alcohol.

OPERATION

(see Fig 1) Lifting Note:

1. The jack is equipped with handle position lock. To adjust the handle, release lock device by pulling the lever up, lever is spring loaded and will lock into desired position. Ensure lever locking mechanism is fully engaged before lifting. .Connect adequate air source to the air supply inlet. 2. Follow the vehicle manufacturer’s recommended guidelines for lifting. Engage the emergency brake and chock each uplifted wheel in both directions to prevent inadvertent vehicle movement.
2. Close the release valve by turning the handle knob clockwise until film resistance is tilt.
3. Center jack saddle under lift point, then squeeze the lift control valve until saddle contacts the lift point. To lift, continue squeezing the lift control valve until load reaches desired height. Simply release your grip on the lit control valve to end lift event.
4. Transfer the load immediately to appropriately rated jack stands.

WARNING: Only attachments and/or adapters supplied by the manufacturer should be used. Lift only on area of the vehicle as specified by the vehicle manufacturer
WARNING: NEVER use hydraulic jack as a stand alone device! ALWAYS transfer the lifted load IMMEDIATELY to a pair of appropriately ratedjack stands. Use one pair of jack stands per vehicle. Rated capacity is per pair only! Do not exceed rated capacity. Lowering
WARNING: Be sure all tools and personnel are clear before lowering load. Slowly open the release valve! The more you tuna the handle knob counterclockwise, the faster the load will come down.

1. Maintain control of the rate of speed at which the load lowers at all times! Raise load high enough to clear the jack stands.
2. Remove jack stands carefully (always used in pairs)
3. Slowly turn handle knob counterclockwise, but no more than 1 full turn and slowly lower the load.
4. After removing jack from under the vehicle, fully retract the jack to reduce ram exposure to rust and contamination.

MAINTENANCE

Important Use only good grade hydraulic jack oil. Avoid mixing different types of fluid and NEVER use brake fluid, turbine oil, transmission fluid, motor oil or glycerin. Improper fluid can cause premature failure of the jack and the potential for sudden and immediate loss of load. We recommend Mobil DTE-13M or equivalent. Adding/ Changing Oil For best performance and longest life, replace the complete fluid supply at least once per year.

1. With saddle fully lowered remove cover plate, then oil filler plug9.

2. Lay jack on its side and drain fluid into a suitable container.
   NOTICE: Dispose of hydraulic fluid in accordance with local environmental regulations.

3. Set jack in its upright, level position. 4. Fill with oil. Proper oil level is just below the rim of the opening. Reinstall the oil filler plug.

4. Perform Bleeding/Venting Trapped Air procedure (page 4).

Lubrication
A periodic coating of light lubricating oil to pivot points, axles and hinges will help to prevent rust and assure that wheels move freely and the pump functions smoothly. lo help ensure trouble free operation, an in line air dryer and oiler is recommended.

Cleaning
Periodically check the ram for signs of rust or corrosion. Clean as needed and wipe with an oily cloth.
Note: Never use sandpaper or abrasive material on ram surfaces!

Storage
When not in use, store the jack with saddle fully lowered.

TROUBLESHOOTING

Jack will not liŌ

| 1.    Release valve not Ɵghtly closed

2.    Air trapped in system

3.    Weight capacity exceeded

4.    Air supply inadequate

5.    Hydraulic unit malfuncƟon

| 1.    Ensure release valve (#P1) Ɵghtly closed

2.    Follow Bleeding/VenƟng Trapped Air procedure on page 4

3.    Consider higher capacity jack

4.    Ensure adequate air supply

5.    DisconƟnue to use the product, call 636-327-9050 and contact ATD Tools Technical Service for soluƟon

Jack will liŌ, but cannot maintain pressure

| 1.    Release valve not Ɵghtly closed

2.    Release valve is broken

3.    Hydraulic unit malfuncƟon

| 1.    Ensure release valve (#P1) Ɵghtly closed

2.    Replace the release valve (#P1)

3.    DisconƟnue to use the product, call 636-327-9050 and contact ATD Tools Technical Service for soluƟon

Jack will not lower aŌer unloading

| 1.    Oil reservoir is overĮlled

2.    Release valve is broken

3.    Moving parts got stuck

| 1.    Drain excessive Ňuid to proper level

2.    Replace the release valve (#P1)

3.    Clean and lubricate moving parts

Poor liŌ performance| 1.    Low Ňuid level

2.    Air trapped in system

| 1.    Follow adding and changing oil procedure on page 6

2.    Follow Bleeding/VenƟng Trapped Air procedure on page 4

Will not liŌ to full extension| Low Ňuid level| Follow adding and changing oil procedure on page 6

REPLACEMENT PARTS

Please refer to the Parts drawing when ordering parts. Not all components of this kit are replacement items, but are illustrated as a convenient reverence of location and position in the assembly sequence. When ordering parts, give model number, serial number and description. Call your distributor for current pricing.

Warranty information

PURCHASED FROM:
DATE PURCHASED:_
INVOICERECEIPT NUMBER:
Your ATD- /354 is warranted for a period of 12 months from the original purchase date. For a period of one (1) year from your purchase date, ATD Tools Inc. will repair or replace (at its option) without charge, your ATD product if it was purchased new and the product has tailed due to a defect in material or workmanship which you experienced dur ing normal use of the product. This limited warranty is your exclusive remedy. To access the benefits of this warranty. contact your supplier, or point of sale directly. You may be advised to fretum the product u waaiy, egpipaid, 0you suppue owailaly uredo f this ATD product is altered, abused, misused, modified, or undergoes service by an unauthorized technician, your warranty will be void. we are not responsible for damage to omental designs you place on this ATD product and such omamentation should not cover any warnings or instructions or they may void the warranty. Innis warranty does not cover scratches, superficial aents, and other abrasions to the paint finish that occur under normal use. It also does not cover normal wear items such as but not limited to brushes, batteries, drill bits, dill chucks, pads or blades.

Subject to the law in your state:

1. Your sole and exclusive remedy is repair or replacement of the defective product as described above.
2. ATD Is not liable for any incidental damages, including but not limited to, lost profits and unforeseeable consequences.
3. The repair and replacement of this product under the express limited warranty described above is your exclusive remedy and is provided in lieu of all other warranties, express or implied. All other warranties, including implied warranties and warranties of merchantability or fitness for a particular purpose are disclaimed and, if disclaimer is prohibited, these warranties are limited to one year from your date of purchase of this product. Your sole and exclusive remedy is repair or replacement of the detective product as described above.

Some states’ laws do not allow limited durations on certain implied warranties and some states’ laws do not allow limitations on incidental or consequential damages. To should consult the law in your state to determine how your nights may vary.

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