BIGCOMMERCE M2420N MPPT Solar Charge Controller User Manual

BIGCOMMERCE M2420N MPPT Solar Charge Controller

Warnings and Tools Icon Chart

Safety Tips

• Review this manual thoroughly before attempting installation.
• Beware of any nearby electrical equipment that may interfere with installing this device.
• Solar panels can generate high voltages and currents, make sure your solar panels are completely covered from sunlight during installation. It is recommended that installation be performed by a qualified electrician.
• Connecting wires to this device can generate sparks, please wear proper insulation gear while installing this device.
• To avoid damage to the battery or controller, use proper fuses in wiring. Please do not hesitate to contact the professions if you need help with fuse sizing.
• Always keep children away from this device.
• Be certain to use the correct gauge of wire, see below for a table of recommended wire size for various current loads.
• Lithium batteries are not allowed to be reverse connected, for risks might happen in battery activation if the wiring connection reversed.
  Solar Input Current|  | I’| I’| I’| ‘I .i| • I’
  ---|---|---|---|---|---|---
  Wire Cross Section Area (mm 2 )| 1.5| 2.5| 5| 8| 10| 12
  WireAWG| 15| 13| 10| 8| 7| 6

Product Features

Thank you for choosing our products. This MPPT solar charge controller is a device for solar charge regulation and direct current output load control This device is mainly used in small and medium sized off-grid solar power systems.
These MPPT charge controllers have features as follows:

• By continuously checking solar panel power output changes, the controllers employ multiple MPPT charge algorithms in combination to boost charging efficiency in different weather and temperature conditions.

• Built-in buffer, allows max 25% exceeding rated power input

• Charging modes available for most common deep-cycle battery types in the market, including AGM (sealed lead acid batteries), GEL, Flooded, and Lithium.

• Allows mobile phone APP operation for monitoring and parameters settings, with connection of external blue tooth communication module (optional accessory, not in the standard package list).

• Auto recognition ofl2V/24V battery system voltage by M2420N/M2430N/M2440N models; auto recognition ofl2V/24V/36V/48V battery system voltage by M4860N model Lithium battery excluded from this feature.

• Supports recording of system running data including power generated and power utilized for up to 300 days, compatible with monitoring App through IOS and Android.

• We have built-in BT communication module in this controller and we provide APP PV Charge Pro for mobile phone monitoring and operation. You can search “PV Charge Pro”and download the APP at IOS APP Store and Google Play Store.
  (The password in setting page for APP “PV Charge Pro”: 723456)

• Provides multiple load control mode options for light based, time based and manually adjusted scenarios. Low no-load loss.

•  Industrial grade design with reverse polarity protection for solar panels, battery.

Device Diagram

1. LCD Display Screeen
2. Function Key (SETI UP., [DOWNI, (ESC])
3. External Temperature Sensor Terminal
4. Solar Terminals
5. Battery Terminals
6. DC Load Terminals
7. RS485 Communication Port
8. LED Indicator (PV, BAT, LOAD, FAULT)
9. Installation Mounting Holes

Mounting Instruction

• Step 1
  Find a cool dry and weather safelocation for installation.

• Step 2
  Mark the controller’s mounting holes on the mounting surface.

• Step 3
  Drill holes in the marked mountiong hole location.

• Step 4
  Insert pilot scre\NS in the mounting hole.

• Step 5
  Fasten the controller into the pilot screvvs.

• Step 6
  Continue to wire battery, solar, DC load andother accessories to the controller.

Wire Connection Sequences

During installation of your MPPT controller, please follow the order of connection below:

• Connect the positive battery wire followed by the negative battery wire.
• Make sure your solar panels are fully covered to prevent electrical shock
• Connect the positive solar array output wire followed by the negative solar array output wire.
• Connect DC load wires to the DC load output (if applicable).
• Connect the external temperature sensor to its terminal shown above.
• Download APP PVChargePro and turn on the BT function in the mobile phone. Testing the APP function with the controller.

LED Light Signal Interpretation Chart

PV

| ****

Off

| Solar Input Not Charging

*PV LED is generally off during nighttime.

Double Flash

| Solar Input Charge Detected

Single Flash

| ****

Solar Input Reverse Polarity

Steady On

| ****

MPPT Charge Mode

Slow Flash

| ****

In Equalize/Boost/Float Charge

BATTERY

| ****

Single Flash

| ****

Battery Input Reverse Polarity

Fast Flash

| ****

Battery Over Voltage

Slow Flash

| ****

Battery Over Discharged

Steady On| Battery On

LOAD

| ****

Off

| ****

Load Off

Fast Flash

| ****

DC Load Short Circuit/ Overload

Steady On| ****

DC Load On

FAULT

| Off| No Errors
Steady On|

LED Flash Rhythm Chart

Device Diagram

RS485 PIN

PIN-1| PIN-2| PIN-3| PIN-4| PIN-5| PIN-6
VDD| VDD| GND| GND| D-| D+

LCD Display Interface Overview

LCD Display Interface

LCD Status Information

Key Functionality Chart

LCD Display Rules & Cycles

Pre start-up display cycle when the MPPT controller turns on, this usually last several seconds while controller detects operating environment

LCD Screen Display Cycle

The battery voltage vie-JV will be displayed by default Use the up and down arrow keys to cycle through different views. The battery voltage vie-JV will resume upon 30 seconds of inactivity. The error ccx:le vie-JV will be displayed when an error is detected. The backLight in the screen will be on for 20 seconds with any button operation.

Key Functionality Chart

Setting Battery Mode

• Enter SET mode by pressing the Setting key in any view page other than Load Mode.
• Use the up and down arrow keys to select battery mode, then long press Setting key to save.

Auto-recognition with default parameters set for each type of batteries.

SEL| Sealed/AGM Battery
GEL| Gel Battery
LI| Lithium Battery| Some parameters can be customized.
USE| Advanced User Mooe| Most parameters can be customized.

Advanced Battery Settings

• In Lithium or User mode, short press the Setting key again to cycle through each parameter view.
• Use the up and down arrow key to adjust parameter value, then long press Setting key to save.

LCD Display Rules & Cycles

For Battery Type: Li

For Battery Type: USER

Load Mode Settings

• Enter Load SET Mode by pressing the Setting key in Load Mode vie.rv only.
• Use the arrow key to cycle through load modes before long pressing SET to save and exit Short pressing ESC will exit without saving.

Error Code Chart

No Error

| ****

No action needed.

 |  | Battery voltage is too low.

DC load will be turned off until battery re-charges to recovery voltage.

 |  | Battery voltage has exceeded controller limit

Check battery bank voltage for compatibility with controlle.r

E04,

| ****

Load Short Circuit

| ****

DC load short circuit

 | ****

Load Overload

| DC load power draw exceeds controller capability. Reduce load size or upgrade to a higher load capacity controller.

E06

|  | Controller exceeds operating temperature limit Ensure the controller is placed in a well-ventilated cool dry place.

E07

| ****

Environmental Overtemperature

| ****

The environment temperature sampled by external temperature probe is too high .

El0

| ****

Solar Over-voltage

| Solar array voltage exceeds controller rated input voltage.

Decrease the voltage of solar panels connected to the

El3

| ****

Solar Reverse Polarity

| ****

Solar array input wires connected with reverse po larity. Disconnect and re- connect with correct wire polarity.

El4

| ****

Battery Reverse Polarity

| Battery connection wires connected with reverse polarity.

Disconnect and re-connect with correct wire polarity.

Please contact professions for technical support on additional troubleshooting.
Controller M4860N would not display error code “El 3” in the screen.

Controller Specification

• The variable “n” is adopted as a multiplying factor when calculating parameter voltages, the rule for “n” is Listed aS: if battery system voltage is 12V, n=l; 24V, n=2; 36V, n=3; 48V, n=4.
• For example, the equaLize charge voltage for a 12V FLD (Flooded) battery bank is 14.8V”l=l4.8V. The equalizing charge voltage for a 24V FLD (Flooded) battery bank is 14.8V’2=29.6V.

Model No.| M2420N I|  |
System Wiring Grounded|

Battery System Voltage

|

Auto (FLD/GEL/SLDNSE)

Manual (Li;User)

|

Auto (FLD/GEL/SLDAJSE)

Manual (Li;User)

No-load Loss| l2ma02V),l0ma(24V)| 72ma02V),70m a(24V)

8ma(36V),6ma(48V)

Max Solar Input Voltage| <lO OVoc| <l 50Voc
Rated Solar Charge Current| 20A| 30A| 40A| 60A
Max Solar Input Power| YJCNl//12V 6CXNV/24V| 4SCNV/12V

9(XNV/24V

| 60CNl//12V

720CNV/24V

| 900W/12V;l800W/2.4V

2600W/36V;3200W/48V

Light Control Voltage| SV’n
Light Control Delay Time| lOs
Max Load Output Current| 20A
Operating Temperature| -35°c – -+45°C
IP Protection| IP32
Net Weight| 7.0 kg            2.0kg                2.0 kg| 3.0kg
Communication Port| RS485Anbuilt BT
Operating Altitude| 3000 meters
Controller Dimension(mm)| 180’140″71 1 245’180 ‘ 8 2.5| 280’210’90
 |
Battery Types| FLD| SEL|  |  |
Equalize Charge Voltage| l4.8V’n| l4.6V’n                            Default
Boost Charge Voltage| l4.6V’n| l4.4V’n      l42V’n         Default GEL| Default l42V’n
Float Charge Voltage| l3.8V’n                        Default GEL
Boost Charge Recovery Voltage| l32V’n                         Default GEL
Over-discharge Recovery Voltage| l2.6V’n                        Default GEL
Over-discharge Voltage| ll.lV’n                         Default GEL| Default ll.lV’n
AutoTemperature Compensation| -3m V/2Vf C                   Default GEL

Product Dimension

• M2420 N Model
  Product Dimension: 180’140’71.lmm Installation Area Dimension: 164’9Omm Installation Hole Size: cp5mm&p 10mm Connection Socket Size: 7.5″7.Smm

• M2430N & M2440N Model
  Product Dimension: 245’l80’825mm Installation Area Dimension: 226138mm Installation Hole Size: cpSmm&plOmm Connection Socket Size: 7.5″7.Smm

• M4860N Model
  Product Dimension: 280’2l0’9Omm Installation Area Dimension: 256154.5mm Installation Hole Size: cpSmm&p 10mm Connection Socket Size: lO’lOmm

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