CALIFORNIA 15020C Ultra Quiet and Oil Free Air Compressor Owner’s Manual
- September 16, 2024
- CALIFORNIA
Table of Contents
15020C Ultra Quiet and Oil Free Air Compressor
Specifications
- Brand: California Air Tools
- Model: 15020C
- Power: 2.0 HP
- CFM (Cubic Feet per Minute) at 40 PSI: 6.40
- CFM at 90 PSI: 5.30
- Tank Capacity: 15.0 Gallons
- Tank Material: Steel
Product Usage Instructions
Introduction
Thank you for choosing the California Air Tools 15020C Ultra
Quiet & Oil-Free Air Compressor. This guide will help you
understand the components and operation of your new compressor.
Important Safety Instructions
It is crucial to follow all safety instructions provided in the
manual. Always operate the air compressor in a well-ventilated area
and avoid breathing air directly from the compressor or hose.
Locations of Important Labels
Refer to the manual for the location of important labels on the
air compressor for safety and maintenance purposes.
FAQ
How do I drain the air tank?
To drain the air tank, follow these steps:
-
Switch off the compressor and unplug it.
-
Locate the drain valve at the bottom of the tank.
-
Attach a hose to the valve and direct it to a suitable drainage
area. -
Open the valve carefully to release any built-up moisture.
-
Close the valve once all the moisture is drained.
What should I do if I notice leaks?
If you detect any leaks in the air compressor system, follow
these steps:
- Turn off the compressor and unplug it.
- Inspect all connections and fittings for possible leaks.
- Tighten any loose connections or replace damaged parts.
- Test the system for leaks again before resuming operation.
ULTRA QUIET & OIL FREE AIR COMPRESSOR OWNER’S MANUAL
CALIFORNIA AIR TOOLS 15020C
2.0 HP 6.40 CFM @ 40 PSI 5.30 CFM @ 90 PSI 15.0 GALLON STEEL TANK
WWW.CALIFORNIAAIRTOOLS.COM
Customer Support 1-866-409-4581
TABLE OF CONTENTS
AIR COMPRESSOR
INTRODUCTION
INTRODUCTION __2
IMPORTANT SAFETY INSTRUCTIONS 3
LOCATIONS OF IMPORTANT LABELS 6
AIR COMPRESSOR COMPONENTS__7
PRE-OPERATION CHECKLIST __8 Package Contents &
Assembly____8 Inspect for Damage
_9 Save Packaging
__9 Compressor Location
_9 Electrical Power
____10
OPERATING THE AIR COMPRESSOR 10 Introduction
__10 Assembly
____10 Test Run
11 Daily Operation
____11
MAINTENANCE 12 Draining the Air Tank
12 Changing the Air
Filter__12 Testing for Leaks
__12 Pressure Switch
____12 Cleaning
__12
STORAGE __12
TROUBLESHOOTING ____13
SPECIFICATIONS ____14 Electrical Circuit
14 Air Passage Drawing
___14
WARRANTY ____15
PRODUCT REGISTRATION ____17
Thank you for purchasing a California Air Tools, Inc. Air Compressor. Please
contact us if you have any questions.
Record the model and serial numbers indicated on your air compressor’s
nameplate: Model No. ____ Serial No.
____ Date of Purchase:
_____ Store/Dealer:
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Customer Support: 1-866-409-4581
How to find a local service center: Even quality built equipment might need
service or repair parts. Contact the California Air Tools Customer Service
Department: Phone: 1-866-409-4581
Online: WWW.CALIFORNIAAIRTOOLS.COM
Please provide the information below: Model number and Serial number and
specifications shown on the Model number/Serial number plate. Part number or
numbers shown in the parts list section of the owner’s manual for your air
compressor model. A brief description of the trouble with the air compressor.
Do not return your air compressor for service or parts to the store/dealer
where purchased.
IMPORTANT SAFETY INSTRUCTIONS
Safety Messages & Signal Words:
AIR COMPRESSOR
Customer Support: 1-866-409-4581
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WARNING
AIR COMPRESSOR
WARNING
RISK TO BREATHING
Dust or dust-like particulates caused by power-sanding, sawing, grinding,
drilling or any other construction-like activities can contain contaminants
that are harmful to breathe.
Always use your air compressor in a well-ventilated and clean area.
Never breathe the air that comes directly out of the air compressor or air
hose. This air is not suitable for breathing.
Always wear approved safety equipment. When performing dust-creating
activities, securely wear properly-fit face masks or respirators.
If you feel ill from breathing while operating your air compressor, stop and
seek medical attention immediately.
WARNING
FLYING OBJECTS
Flying objects can cause injury to the eyes, head and other parts of the body.
Air-powered equipment and power tools are capable of propelling items (metal
chips, fasteners and particulates) at high speed into the air and could result
in injury. Always wear approved head and eye protection. Never point the air
stream at any part of your body, or at another person or animal. When
operating the air compressor, make sure all other people and animals maintain
a safe distance. Do not move the air compressor when the air tank is under
pressure. Never use the air hoses to pull or move the air compressor. Keep the
air compressor on a flat surface.
WARNING
HOT SURFACE
FIRE
Air compressor surfaces become hot during operation.
DO NOT touch hot surfaces, because they can cause severe burns.
Do not touch the air compressor’s cylinder head. During operation, the cooling
fins of the cylinder head and delivery pipe become hot.
Allow the air compressor to cool before touching it.
DO NOT place a storage cover on the unit during operation. Only place a cover
on the air compressor after it has thoroughly cooled down.
EXPLOSION
Exercise caution when using pressurized air.
To prevent injury and for your general safety, only use high-pressure hoses,
fittings and couplings designed for use with air compressors.
Inspect all hoses, fittings and couplings for leaks and wear. When leaks and
wear are detected, stop use and replace those items immediately. Do not
repair.
Never leave pressurized air in the air tank when performing maintenance.
Never leave the air compressor unattended with the power supply in use and the
air hose connected.
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WARNING
AIR COMPRESSOR
WARNING
EXPLOSION
Improper care could lead to the air tank bursting or exploding.
Drain air tank daily or after each use to prevent moisture buildup in the air
tank.
Rust can weaken the air tank and cause leaks or bursting. If rust is detected,
replace tank immediately. Do not try to repair the air tank by welding,
drilling or modifying it in any other way. These modifications can weaken the
air tank and cause a hazardous condition.
If air tank develops a leak, replace the air tank immediately. Never repair,
weld or make modifications to the air tank or its attachments.
Never make adjustments to the factory-set pressures.
Never exceed manufacturer’s maximum-allowable pressure rating attachments.
Because of extreme heat, do not use plastic pipe or lead tin solder joints for
a discharge line.
EXPLOSION
FIRE
Use caution to minimize risk of fire or explosion.
It is normal for the air compressor motor and pressure switch to produce
sparks while operating. If sparks come in contact with vapors from gasoline or
solvents, they may ignite and cause a fire or explosion.
Abrasive tools such as grinders, drills and other tools are capable of making
sparks that can ignite flammable materials.
Always operate the air compressor a safe distance away from flammable items.
Use in well-ventilated areas.
Never exceed the maximum rated pressure.
Check with a quaiified electrician or serviceman when the grounding
instructions are not completely understood, or when in doubt as to whether the
product is properly grounded.
Do not modify the plug provided. If it does not fit the outlet, have the
proper outlet installed by a qualified electrician.
Customer Support: 1-866-409-4581
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LOCATIONS OF IMPORTANT LABELS
A
Read these important labels before operating.
These labels provide important safety and maintenance
information. These labels should be considered as permanent
B
parts of the air compressor. Should any of these labels become
illegible, damaged or removed, please contact California Air Tools
Customer Service department at 1-866-409-4581 for
replacements.
C
D
E
F
G
AIR COMPRESSOR
PRODUCT LABEL
H
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AIR COMPRESSOR
Customer Support: 1-866-409-4581
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AIR COMPRESSOR
PRE-OPERATION CHECKLIST
Package Contents & Assembly
Model: 15020C
Package contents: Air Compressor Owner’s Manual (2) Air Filters Wheel Assembly
Kit 2 – #56 Wheel Bolt 2 – #68 Washer 2 – #57 Wheel 2 – #68 Washer 2 – #70 Nut
2 – #69 Bolt 2 – #68 Washer 2 – #67 Cushion Foot 2 – #68 Washer 2 – #70 Nut
Install the Wheel Kit 1. Slide Bolt #56 through Wheel #57.. 2. Slide the
washer #68 onto Bolt #56. 3. Slide the bolt #56 through the wheel support hole
located on the back bottom of the air compressor tank. 4. Attached the Washer
68 and Nut #70 to the Bolt #56 and
tighten firmly. 5. Repeat steps 1-3 to assemble the other wheel.
Assembly:
Install the Air Filter 1. Attach the air filters to the top right side of
motor head.
(looking from the front to the back of the air compressor ) Screw the air
filter into the motor head port
6. Slide Bolt #69 through Washer #68 and Cushion Foot #67. 7. Slide Bolt #69
through cushion foot support hole located on
the front bottom of the air compressor.. Attach Washer #69 and Nut #70 to Bolt
69 firmly tighten.
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Customer Support: 1-866-409-4581
Inspect for Damage
Before using the air compressor, make sure the air tank is not damaged,
inspect all parts for damage, and check that all pipes are firmly connected.
Do not use the air compressor if any damage is found. If damaged, have an
authorized service center inspect and test the air compressor to ensure that
is working properly.
AIR COMPRESSOR
Maintain a Clear Area
It is very important that the air compressor is positioned so that there is
adequate airflow around the machine. There must be at least 2 feet of
obstacle-free space surrounding and above the air compressor.
Save Packaging
IMPORTANT: Save all outside packaging in case you ever need to return the
product for service or repair.
WARNING
Compressor Location
Use on Flat Surface
For proper operation, the air compressor must be placed on a flat surface with
an incline no greater than 15 degrees.
WARNING
RISK TO BREATHING
Dust or dust-like particulates caused by power-sanding, sawing, grinding,
drilling or any other construction-like activities can contain contaminants
that are harmful to breathe.
Always use your air compressor in a well-ventilated and clean area.
Never breathe the air that comes directly out of the air compressor or air
hose. This air is not suitable for breathing.
Always wear approved safety equipment. When performing dust-creating
activities, securely wear properly-fit face masks or respirators.
If you feel ill from breathing while operating your air compressor, stop and
seek medical attention immediately.
EXPLOSION
FIRE
Use caution to minimize risk of fire or explosion.
It is normal for the air compressor motor and pressure switch to produce
sparks while operating. If sparks come in contact with vapors from gasoline or
solvents, they may ignite and cause a fire or explosion.
Abrasive tools such as grinders, drills and other tools are capable of making
sparks that can ignite flammable materials.
Always operate the air compressor a safe distance away from flammable items.
Use in well-ventilated areas.
Never exceed the maximum rated pressure.
Use in Areas with Clean Air
For proper operation and to maximize the longevity of the air compressor, it
is very important that the air drawn into the air compressor is clean. The air
compressor should not be used in areas where dust or particulates are in the
air. This will damage the motor and impair proper operation.
IMPORTANT: Always use the air filter, properly installed.
Customer Support: 1-866-409-4581
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Electrical Power
Electrical Power Requirements
AIR COMPRESSOR
Electrical Extension Cords
Inspect all electrical extension cords to ensure that they are free of damage.
When using an extension cord, use a heavy-duty cord that is no more than 25
feet long and at least 14 gauge.Use only a 3-wire extension cord that has a
3-blade grounding plug.
OPERATING THE AIR COMPRESSOR
Before using the air compressor, refer to the serial label for voltage and
amperage requirements. Make sure you have a sufficient electrical supply for
supporting the motor’s requirements.
Use a dedicated 15 Amp circuit for the best results.
For remote usage a 5500 Watt Running Generator is required
Low voltage and/or an overload circuit can cause the motor’s overload
protection system circuit breaker to trip.
Save this manual for future reference.
Introduction
This air compressor features a compact structure, stable performance, a high
airflow rate, easy operation and maintenance. Because the air compressor
produces no oil in the airflow, it can be used as an independent air supply
machine for situations in which oil in the airflow is an issue. The motor
directly drives the pistons and is able to function without lubrication for a
long period of time.
Assembly
.1. Connect your air supply hose to a 1/4″ male industrial quick connect
coupler. Connect the male quick connect coupler to the female quick connect
coupler located on the air compressor
2. Make sure the drainage valve is off and that the pressure switch is in the
OFF position.
3. Ensure that the power supply you are going to use is operating normally.
4. Insert the power supply cord into the power supply socket.
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Customer Support: 1-866-409-4581
Test Run
Before using the air compressor for the first time, complete a test run as
follows:
AIR COMPRESSOR
WARNING
1. Turn the power switch to the OFF position. Plug the power supply cord into
a power supply socket. Start the air compressor by turning the power switch to
the ON position. The pressure gauge reading will slowly rise as pressure
increases inside the air tank. When the gauge reading reaches 130 PSI (plus or
minus 5 PSI) the pressure switch will automatically turn the power off. This
indicates the compressor is working normally.
Turn the power switch to the Off position, unplug the power supply cord and
release the air from the air tank drain valve. At this point proceed to the
next step (daily operations).
Note: If the Air Compressor is not working properly, the pressure gauge will
indicate that there is a decrease in pressure in the air tank. If there is an
air leak from the compressor the pressure in the air tank decreases, the
pressure switch resets and the motor automatically turns back on.
If you detect an air leakage, turn the power switch to the Off position,
release the air from the tank by pulling on the safety valve. Unplug the power
supply cord and contact Customer Support for Assistance.
WARNING
HOT SURFACE
FIRE
Air compressor surfaces become hot during operation.
DO NOT touch hot surfaces, because they can cause severe burns.
Do not touch the air compressor’s cylinder head. During operation, the cooling
fins of the cylinder head and delivery pipe become hot.
Allow the air compressor to cool before touching it.
DO NOT place a storage cover on the unit during operation. Only place a cover
on the air compressor after it has thoroughly cooled down.
FLYING OBJECTS
Flying objects can cause injury to the eyes, head and other parts of the body.
Air-powered equipment and power tools are capable of propelling items (metal
chips, fasteners and particulates) at high speed into the air and could result
in injury. Always wear approved head and eye protection. Never point the air
stream at any part of your body, or at another person or animal. When
operating the air compressor, make sure all other people and animals maintain
a safe distance. Do not move the air compressor when the air tank is under
pressure. Never use the air hoses to pull or move the air compressor. Keep the
air compressor on a flat surface.
Daily Operation
Starting the compressor:
1. Turn the power switch to the OFF position. 2. Attach a 1/4″ Industrial
Male quick coupler to your air hose.
Attach the air hose to the quick coupler on the air compressor. 3. Close the
drain valve. 4. Have the (2) air filters attached 5. Plug the power supply
cord into a power supply socket. 6. Turn the power switch to the ON position.
7. Let the motor run and tank fill until motor turns off. 8. To regulate the
air flow.
While the air compressor is running, turn “On” your tool and turn the
regulator knob to the right increasing the pressure. Turn the pressure up
until the desired pressure is reached. 9. Operate air tool normally. Do Not
Run Non-Stop (continuously) for more than 1 hour.
Shutting down the compressor:
1. Turn the power switch to the OFF position. 2. Unplug the power supply
cord. 3. Reduce the pressure in the air tank through the air hose.
Customer Support: 1-866-409-4581
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AIR COMPRESSOR
MAINTENANCE
Draining the Air Tank
The frequency at which you should drain the air tank depends on the
environmental conditions and the amount of operating time logged. The average
draining frequency is every 1 to 2 days.
1. Place the air compressor above a container capable of holding water.
2. With compressed air in the air tank, slowly turn the drain valve knob to
the forward (open) or straight position. The water in the air tank will drain
out.
3. After all of the accumulated water has drained out, turn the drain valve
knob to the closed or left position in order to avoid leakage.
4. Draining the air tank protects parts from rust and corrosion.
Cleaning or Changing the Air Filter
The air filter is designed to reduce noise and help prevent particulates in
the air from entering and damaging the air compressor.
After being used for a period of time, the air filter will become clogged.
This will reduce the air intake capabilities of the air compressor, reducing
performance. Therefore, the air filter must be cleaned or replaced regularly.
1. Open the lid on the air filter, then remove the air filter element.
2. To clean the element blow off or brush off the dirt and dust.
3. If clogged, replace with a new air filter.
Pressure Switch
The pressure switch is factory pre-set to shut off at 130 PSI (plus or minus 5
PSI) and to re-start at 100 PSI (plus or minus 5 PSI)
STORAGE
Before storing for a prolonged period of time:
1. Turn off the power supply. 2. Disconnect the power cord from the power
supply and wrap
the power cord around the air compressor handle to reduce the risk of damage.
3. Pull the relief valve and release all the pressure from the air tank. 4.
Clean the air compressor to remove all dirt and dust. 5. Cover the air
compressor with a cover to protect the unit from dust and moisture. 6. Do not
stack or store any items on top of or around the air compressor. Damage could
occur.
Testing for Leaks
Make sure all connections are tight. Do not overtighten.
A small leak in any hose or pipe connection will reduce the air compressor’s
performance.
To test for small leaks, spray a small amount of soapy water on the area
suspected of leaking. If the soap bubbles, replace the broken part.
Cleaning
Clean items with a soft brush, or wipe with a moistened cloth using a
biodegradable solvent.
Do not use flammable liquids such as gasoline or alcohol. Always keep parts
clean from dirt and dust for better performance.
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Customer Support: 1-866-409-4581
AIR COMPRESSOR
TROUBLESHOOTING
PROBLEM Pressure drop in the tank.
POSSIBLE CAUSE Air leaks at connections.
POSSIBLE SOLUTIONS
Let the compressor build pressure in the tank, to the maximum pressure. Brush
soapy water on air connections and look carefully for air bubbles. Tighten
leaky connections.
Pressure drop in the tank
Check Valve Spring Compressed
The compressor stopped and does not start.
The thermal protector turned on because the motor is overheating.
The motor does not start and makes a humming noise.
Motor windings are burned out. Low voltage supply to the motor
The motor does not start or starts slowly.
Low voltage supply to the motor.
The compressor is noisy with metallic clangs.
The compressor does not reach the maximum pressure.
Compressor head gasket or reed valve is damaged
Compressor head gasket or reed valve is faulty.
Release the air in the air tank until all of the pressure is released. Then
remove the check valve cap and spring. Clean and elongate (stretch) the check
valve spring. Reinstall the parts.
Check that the main voltage corresponds to the air compressor specifications.
An extension cord that is too thin or too long can cause a voltage drop and
cause the motor to overheat. Excessive use (over 1 hour continuous use) can
cause the motor to overheat Allow the motor to cool down. Contact Customer
Support.
See below
Check that the main voltage corresponds to the air compressor specifications.
An extension cord that is too thin or too long can cause a voltage drop.. Use
heavy duty extension cords. Ensure that the air compressor is plugged into a
fully functional power outlet
Stop the compressor and contact the parts dealer.
Stop the compressor and contact the parts dealer.
The compressor doesn’t seem to provide as much air as it did when new and/or the compressor cuts off within a much shorter time period.
The pressure switch needs adjusting.
The tank is full of water due to condensation.
Contact Customer Support
Open the drain valve and release the water from the tank.
The motor pump unit does not stop when the tank pressure reaches its maximum working pressure (130 PSI).
Pressure switch defective or needs adjusting.
Stop the compressor immediately and contact Customer Support.
Customer Support: 1-866-409-4581
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AIR COMPRESSOR
SPECIFICATIONS
Electrical Circuit
Pressure switch
Electric cord for motor
Solenoid valve
Overload protector (MAX temperature 135°C)
Motor
Red cords for Capacitor
Electric cord for motor
Earth wire (Green)
Air Passage Drawing
Air intake
Pressure switch Drain valve
Safety valve Pressure gauge
Regulator Pressure gauge
Compressor
Tank
Check valve
Filter
Solenoid valve
Ball valve
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AIR COMPRESSOR
CALIFORNIA AIR TOOLS INC. LIMITED WARRANTY
This warranty is limited to Air Compressors distributed by:
California Air Tools, Inc. 8560 Siempre Viva Road San Diego, CA 92154
Limited Warranty
California Air Tools Inc. will repair or replace, free of charge, to the
original retail customer who purchased a California Air Tools, Inc. Air
Compressor from an authorized dealer, distributor or distributor’s dealer in
North America.
This warranty does not transfer to subsequent owners.
California Air Tools Inc. will repair or replace, at its option, any parts of
the portable air compressor that are proven by an authorized service center to
be defective in material or workmanship under normal use during the applicable
warranty time period as stated below. This limited warranty covers the cost of
the replacement parts and labor for all defects when installed by an
authorized service center. Transportation charges are the responsibility of
the customer. Any part replaced under warranty becomes the property of
California Air Tools Inc.
All parts replaced under warranty will be considered as part of original
product, and any warranty on those parts will expire coincident with the
original product warranty.
Limited Warranty Periods
Non-commercial / Non-rental (personal use by a retail customer): Commercial / Rental (usage for income, business use):
1 year parts and labor 1 year parts and labor
The limited warranty period begins on the date of retail purchase by the original purchaser.
Disclaimers, Limitations of Remedies & Exclusions
This warranty gives you specific legal rights, and you may also have other
rights which may vary from state to state.
Disclaimer of Other Warranties
To the fullest extent permitted by applicable law, this limited warranty is
exclusive and expressly in lieu of any and all other warranties, including,
without limitation, any implied warranties of merchantability or fitness for a
particular purpose or any other implied warranties that may arise from the
course of dealing or usage of the trade. California Air Tools Inc. hereby
declaims and excludes all other warranties. To the extent that California Air
Tools Inc. products are consumer products under applicable federal and state
law with respect to any customer, the duration of any implied warranties
(including but not limited to implied warranties of merchantability or fitness
for a particular purpose) are limited to the shortest duration permitted by
applicable law or the Limited Warranty period provided herein, whichever is
longer.
Limitations of Remedies
California Air Tools Inc. shall not be liable to customer, or anyone claiming
under customer, for any other obligations or liabilities, including but not
limited to, obligations or liabilities airing out of breach of contract or
warranty, negligence or other tort or any theory of strict liability, with
respect to the air compressor or California Air Tools Inc. acts or omissions
or otherwise. To the fullest extent permitted by applicable law, California
Air Tools Inc. shall not in any event be liable for incidental, compensatory,
punitive, consequential, indirect, special or other damages, including but not
limited to loss of use, loss of income, loss of time, loss of sales, injury to
personal property, or liability customer incurs with respect to any other
person, or any other type or form of consequential damage or economic loss.
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AIR COMPRESSOR
Exclusions
In addition to the foregoing disclaimers, limitations and terms, this limited
warranty shall not apply to and does not cover accessories, nor does it cover
products that are in any way subject to any of the following: 1. Improper
setup, installation or storage. 2. Lack of proper maintenance and service. 3.
Accident, damage, abuse or misuse. 4. Abnormal operating conditions or
applications. 5. Repair or modification by customer or any third party without
written consent of California Air Tools Inc. 6. Use under operating conditions
or in applications not recommended by California Air Tools Inc. 7. Normal
wear. 8. The use of accessories or attachments not recommended by California
Air Tools Inc. 9. Acts of God. The application of these exclusions will be
determined at the sole discretion of California Air Tools Inc.
Maintenance and Trouble Shooting Guide
California Air Tools provides “Maintenance and Trouble Shooting Guide’ on our
website WWW.CALIFORNIAAIRTOOLS.COM. This provides valuable information
regarding set-up, operation and maintenance. Please visit our website and view
these videos for beneficial information.
Service or Parts
Warranty is also available by keeping and showing your original receipt from
the date of purchase to an Authorized California Air Tools Service Center.
For all customer service inquiries call
1-866-409-4581 or visit
WWW.CALIFORNIAAIRTOOLS.COM
Go to the “Contact Us” Tab
Click on “Service & Parts” Button for the Fastest Service.
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References
Read User Manual Online (PDF format)
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