R STAHL HMI USBi-Drive-16GB Rev. G Panel USB Stick Instruction Manual

September 15, 2024
R STAHL

R STAHL HMI USBi-Drive-16GB Rev. G Panel USB Stick

Specifications

  • Product: USBi Drive
  • Operating Instruction version: 01.04.02
  • Release Date: 27.06.2024
  • Manufacturer: R. STAHL HMI Systems GmbH

Product Information

The USBi Drive is a data storage device designed for use with specific HMI systems. It is used for storing and transferring data between devices.

Product Usage Instructions

Device Function
The USBi Drive functions as a portable storage device that can be connected to compatible HMI systems for data transfer.

Technical Data

  • Operating Instruction version: 01.04.02
  • Release Date: 27.06.2024

Conformity to Standards
The USBi Drive conforms to relevant CE, ATEX, and IECEx standards for safety and performance.

Safety Advice

  • Always handle the USBi Drive with care to prevent damage.
  • Do not expose the device to extreme temperatures or= moisture.

Installation and Operation

  1. Connect the USBi Drive to the compatible HMI system’s USB= port.
  2. Follow the system’s instructions to access and transfer data using the USBi Drive.

Maintenance and Servicing

  • Regularly check the USBi Drive for any physical damage.
  • Keep the device clean and free from dust or debris.

Troubleshooting
If you encounter any issues with the USBi Drive, refer to the troubleshooting section in the operating manual for solutions.

FAQ

  • Q: What should I do if the USBi Drive is not recognized by the HMI system?

    • A: Try reconnecting the device and ensure it is properly inserted into the USB port. If the issue persists, refer to the troubleshooting section in the manual.
  • Q: Can I use the USBi Drive with any HMI system?

    • A: The USBi Drive is designed for use with specific HMI systems. Refer to the compatibility list provided by the manufacturer.
  • Q: How do I safely eject the USBi Drive from the HMI system?

    • A: Follow the recommended procedure on the HMI system to safely eject the USBi Drive to avoid data corruption.

Operating Instruction

U SBi-Drive

Operating Instruction version : 01.04.02

Issue: 27.06.2024

Disclaimer
Publisher and copyright holder:
R. STAHL HMI Systems GmbH Adolf-Grimme-Allee 8
D 50829 Köln

  • Telephone: (Sales Support)
  • Fax: (Technical Support)
  • E-mail: (Sales Support) (Technical Support)
  • +49 221 768 06 – 1200
  • 5000
  • 4200
  • sales.dehm@r-stahl.com
  • support.dehm@r-stahl.com
  • All rights reserved.
  • This document may not be reproduced in whole or in part except with the written consent of the publisher.
  • This document may be subject to change without notice.

Any warranty claims are limited to the right to demand amendments. Liability for any damage that might result from the content of this description or all other documentation is limited to clear cases of premeditation.

We reserve the right to change our products and their specifications at any time, provided it is in the interest of technical progress. The information in the current manual (in the internet and on CD / DVD / USB stick) or in the operating instructions included with the device applies.

Trademarks
The terms and names used in this document are registered trademarks and / or products of the companies in question.

Copyright © 2024 R. STAHL HMI Systems GmbH. Subject to alterations.

Specific markings
The markings in these operating instructions refer to specific features that must be noted.

In detail, these are

  • DANGER: This sign alerts users to hazards that will result in death or serious injury if ignored !
  • WARNING: This sign alerts users to hazards that may result in death or serious injury if ignored !
  • CAUTION: This sign alerts users to hazards that may damage machinery or equipment or result in injury if ignored !
  • ATTENTION: Information highlighted by this symbol indicates measures for the prevention of damage to machinery or equipment !
  • NOTICE:   Information highlighted by this symbol indicates important information of which particular note should be taken !
  • DOCUMENTATION: Information highlighted by this symbol (with and without lettering) refers to a different chapter or section in this manual or other documentation or a web-page !

Warnings

Caution !
The device surface may heat up at ambient temperatures higher than 45 °C ! Caution at contact !

Preface
These operating instructions are intended for the safe installation of the USBi-Drives and cover all Ex-relevant aspects.

NOTICE| All    data    relevant    to    explosion    protection    from   the EC-type examination certificate were copied into these operating instructions.
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For the correct operation of all associated components please note, in addition to these operating instructions, all other operating instructions enclosed in this delivery as well as the operating instructions of the additional equipment to be connected !

Please note that all certificates of the USBi-Drives can be found in a separate document (CE_USBi-Drive).

You can find this document in the internet at r-stahl.com or request it from R. STAHL HMI Systems GmbH.

Device function

  • The USBi-Drives are explosion-protected equipment for installation in hazardous areas of zones 1, 2, 21 and 22. The devices may be connected to intrinsically safe and not intrinsically safe USB
  • interfaces. Power supply and data communication takes place via the USB interface. Data may be saved to and read from the USBi-Drive.
  • The USBi-Drives can be used at devices of EAGLE (ET-/MT-xx6), SHARK (ET-/MT-xx8) and ORCA (ORCA01*) device platforms.

Technical data

Function / Equipment USBi-Drive- *****
Operating voltage 5 VDC, via USB interface

Power consumption

Idle mode Active mode

| 70 mA

265 mA

Connection type| USB plug type A
Operating temperature range| -20 °C … +70 °C / [-4 °F … +158 °F]
Dimensions (W x H x D)| 15 mm x 112.5 mm x 25 mm / [0.59″ x 4.43″ x 0.98″ ]
Mounting position| any
Housing| Aluminium
Weight| ca. 100 g / [0.22 lbs]

Conformity to standards
The USBi-Drives comply with the following standards and the following directive

Standard Classification

4 th supplement
ATEX directive 2014/34/EU
EN 60079-0 : 2012 + A11 : 2013| General requirements
EN 60079-11 : 2012| Intrinsic safety “i”
The product corresponds to requirements from:
EN IEC 60079-0 : 2018| General requirements
Electromagnetic compatibility
EMC directive
2014/30/EU| Classification
EN 61000-6-2 : 2005| Interference resistance
EN 61000-6-4 : 2007 + A1 : 2011| Interference emission
EN 61326-1 : 2013| General requirements
RoHS directive
2011/65/EU| Classification
EN IEC 63000 : 2018| Technical  documentation  for the assessment  of electrical  and  electronic products with respect to the restriction of hazardous substances

Certificates
The USBi-Drives are certified for installation in the following areas

Synonym| Scope| Certificate number| Valid until| Comment
---|---|---|---|---
CE| Europe| | unlimited| According to directive 2014/30/EU

2014/34/EU

2011/65/EU

ATEX| Europe| TÜV 06 ATEX 7342| unlimited|
IECEx| Global| IECEx TUR 13.0005| unlimited|
| You can access all IECEx certificates on the official website of the  IEC under their certificate  number.

https://www.iecex-certs.com/#/home.

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 DOCUMENTATION

Marking

Manufacturer R. STAHL HMI Systems GmbH
Type code USBi-Drive-xxx-yyy      (Rev. H)
CE classification: c 0158
Testing authority and certificate number: TÜV 06 ATEX 7342

IECEx TUR 13.0005

Ex classification:|
ATEX| | II 2 G Ex ib IIC T4 Gb

II 2 D Ex ib IIIC T130°C Db

IECEx| | Ex ib IIC T4 Gb

Ex ib IIIC T130°C Db

Ambient temperature range
The temperature range is -20°C … +70°C.

Safety-related data

Revision H – actual delivery status
Actual delivery status, should be used at all HMI devices (also previous device version). The safe maximum values of the USBi-Drives with 32 or 64 GB memory of Revision H are

  • Ui : 5.9 VDC
  • Ii: 3.0 A
  • Pi : 6.02 W
  • Ci: 9.5 μF
  • Li: 3.5 μH

Proof of intrinsic safety

Proof of intrinsic safety for the connection of USBi-Drives with devices of device platform EAGLE (ET-/MT-xx6), SHARK (ET-/MT-xx8) und ORCA (ORCA01*).

General information
Proof of intrinsic safety is based on the principles of IEC/EN 60079-14 and the standards referred to therein. Particular reference is made to Chapter 12 “Additional requirements for the type of protection i -intrinsic safety” in IEC/EN 60079-14.

Proof has been drawn up on the basis of conformity certification as per IEC/EN 60079-0 and IEC/EN 60079-11 or the EC type examination certificate in accordance with Directive 94/9/EC and the comparison of the safety-related data listed in these documents.

The following EC-type examination certificates were used

Device EC type examination certificate
ET-xx6 TÜV 05 ATEX 7176 X
MT-xx6 TÜV 07 ATEX 7471 X
ET-xx6-A TÜV 07 ATEX 7041 X
MT-xx6-A TÜV 11 ATEX 7103 X
ET-xx8 BVS 14 ATEX E 134 X
MT-xx8
ORCA01* UL 23 ATEX 2902X
USBi-Drive-xxx-yyy (Rev. H) TÜV 06 ATEX 7342

The testing authority has listed all conditions applicable to intrinsic safety in the EC type examination certificates.

If an EC type examination certificate for a device only specifies the input voltage (Ui), for example, intrinsic safety is guaranteed if the associated supply does not exceed this voltage (Uo is less than / equals Ui).

Other output parameters specified in the examination certificate of the power supply (e.g. Io, Po) are in this case irrelevant to intrinsic safety.

NOTICE
The data given in this document do NOT absolve the fitter and / or operator of the systems from their obligation to ensure compliance with legal requirements, directives and regulations. Due diligence remains the sole responsibility of the fitter and / or operator !

Interconnection
In this part we list the voltages, currents, capacitance and inductance values of all circuits to determine whether the USBi-Drives may be connected to the HMI devices of device platform EAGLE (ET-/MT-xx6), SHARK (ET-/MT-xx8) und ORCA (ORCA01*).

ET-/MT-xx6-TX/FX HMI device (HW-Rev. 2.xx)
a) ET-/MT-xx6 HMI device with USBi-Drive-xxx-yyy (Rev. H)

Source / active ==> Acceptor / passive
ET-/MT-xx6 USBi-Drive-xxx-yyy (Rev. H)
Connection X4 or X6
Uo = 5.9 VDC Ui = 5.9 VDC
Io = 1.02 A Ii = 3 A
Po = 6.02 W Pi = 6.02 W
CoIIC [µF] = 13
LoIIC [µH] = 5
CoIIB [µF] = 50 89
LoIIB [µH] = 20 10

Co and Lo pairs directly above/underneath each other may be used.

ET-/MT-xx6-A HMI device (HW-Rev. 3.xx)

a) ET-/MT-xx6-A HMI device with USBi-Drive-xxx-yyy (Rev. H) Circuits in zone 1

Source / active ==> Acceptor / passive
ET-/MT-xx6-A USBi-Drive-xxx-yyy (Rev. H)
Connection X4 or X6
Uo = 5.9 VDC Ui = 5.9 VDC
Io = 2.18 A / 2.69 A * Ii = 3 A
Po = 1.24 W Pi = 6.02 W
CoIIC [µF] = 11
LoIIC [µH] = 5
CoIIB [µF] = 40 79
LoIIB [µH] = 20 10

Co and Lo pairs directly above/underneath each other may be used.
a1) MT-xx6-A HMI device with USBi-Drive-xxx-yyy (Rev. H) Circuits in zone 2

Source / active ==> Acceptor / passive
MT-xx6-A

| USBi-Drive-xxx-yyy (Rev. H)
Connection X4 or X6| |
Uo = 5.9 VDC| ≤| Ui = 5.9 VDC
Io = 2.18 A / 2.69 A *| ≤| Ii = 3 A
Po = 1.24 W| ≤| Pi = 6.02 W
CoIIC [µF] =| 24| 12| ≥| Ci 9.5 µF
LoIIC [µH] =| 5| 10| ≥| Li 3.5 µH
CoIIB [µF] =| 37 /

29 *

| 92 /

84 *

| 200 /

190 *

| 790 /

770 *

| ≥| Ci 9.5 µF
LoIIB [µH] =| 50| 20| 10| 5| ≥| Li 3.5 µH

Co and Lo pairs directly above/underneath each other may be used.

Values depending from number of supplement of EC type examination certificate

R. STAHL HMI Systems GmbH / OI_USBi_Drive_en_V_01_04_02.docx / 27.06.2024

HMI devices ET-/MT-xx8
a) ET-/MT-xx8 HMI device with USBi-Drive-xxx-yyy (Rev. H)

Source / active ==> Acceptor / passive
ET-/MT-xx8 USBi-Drive-xxx-yyy (Rev. H)
Connection X35
Uo = 5.36 VDC Ui = 5.9 VDC
Io = 1.264 A Ii = 3 A
Po = 2.949 W Pi = 6.02 W
Co [µF] = 23 19
Lo [µH] = 3.68 4.68

Co and Lo pairs directly above/underneath each other may be used.

**4 HMI devices ORCA01**
a) ORCA01
HMI device with USBi-Drive-xxx-yyy (Rev. H)

Source / active ==> Acceptor / passive
ORCA01* USBi-Drive-xxx-yyy (Rev. H)
Connection X7 or X8
Uo = 5.54 VDC Ui = 5.9 VDC
Io = 0.757 A Ii = 3 A
Po = 3.9 W Pi = 6.02 W
Co [µF] = 15.6 11.6
Lo [µH] = 4 5

Co and Lo pairs directly above/underneath each other may be used.

Type code

Revision H – actual delivery status
Type code

Product type
USBi-Drive-64GB

Safety Advice

NOTICE| This chapter is a summary of the key safety measures. The summary is supplementary to existing rules which staff also have to study.
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The safety of persons and equipment in hazardous areas depends on compliance with all relevant safety regulations. Thus, the installation and maintenance staff carry a particular responsibility, requiring precise knowledge of the applicable regulations and conditions.

CAUTION
The notes listed below in section 11.1 must be heeded to avoid injury and damage to equipment !

Installation and operation

Please note the following when installing and operating the device

  • The in each case valid national regulations for installation and assembly apply (e.g. IEC/EN 60079-14).
  • The USBi-Drives may be installed in zones 1 or 2 and 21 or 22.
  • The USBi-Drives can be operated in any position.
  • If the USBi-Drive is constantly in use it must be protected by a housing or cover of suitable protection type.
  • The intrinsically safe circuits must be installed according to applicable regulations.
  • When installed in zones 1, 2, 21 and 22, the USBi-Drives may be connected to intrinsically safe input circuits.
  • The USBi-Drives can be connected to an intrinsically safe as well as non-intrinsically safe USB interface.
  • The safety values of the USBi-Drive must match those of the device to which it is connected.
  • Interconnecting several active devices in an intrinsic safety circuit may result in different safe maximum values. This could compromise intrinsic safety !
  • National safety and accident prevention rules.
  • Generally accepted technical rules.
  • Safety instructions contained in these operating instructions.
  • Any damage may compromise the explosion protection.
  • Use the USBi-Drive for its intended purpose only (see “Device Function”).
  • Incorrect or unauthorized use and non-compliance with the instructions in this manual will void any warranty on our part.
  • No changes may be made to the USBi-Drives or their components that compromise explosion protection !
  • The USBi-Drives may only be installed and operated in an undamaged, dry and clean condition !

Maintenance, service

NOTICE
Associated equipment is subject to maintenance, service and testing according to guidelines 1999/92/EG, IEC/EN 60079-14, -17, -19 and BetrSichVer (Betriebssicherheits-verordnung – German Regulation of Workplace Safety) also apply !

The USBi-Drives contain no replaceable parts. It is therefore not necessary to carry out regular adjustments.

Maintenance should focus on the following

  • Damage to / dirt on the plug-in terminal
  • Housing damage
  • Encapsulation material damage

Servicing
It is the responsibility of the operator of an electrical plant in a hazardous environment to have the plant serviced. Please also note the appropriate national rules and regulations.

Troubleshooting

The USBi-Drives cannot be repaired.

In addition, the following applies

NOTICE| Devices operated in hazardous areas must not be modified. Repairs may only be carried out by qualified, authorised staff specially trained for this purpose.
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Repairs may only be carried out by specially trained staff who are familiar with all basic conditions of the applicable user regulations and – if necessary – have been authorized by the manufacturer.

Disposal / Restricted substances
Disposal of old electric and electronic devices, packaging and used parts is subject to regulations valid in whichever country the device has been installed.
For countries under the jurisdiction of the EU the corresponding WEEE directive applies.

The are classified according to the table below

Directive WEEE II directive 2012/19/EU
Valid from 2018-08-15
Category SG5 Small equipment <50 cm

R. STAHL HMI Systems GmbH meets the requirements of directive 2012/19/EU (WEEE) and is registered under the number DE 15180083.
We shall take back our devices according to our General Terms and Conditions.

Declaration of substances and restricted substances
The present declaration is based on the procedure described in the international standard and directives as listed in the table below

  • IEC 62474 : 2018 (DIN EN IEC 62474 : 2019-09)
  •  (EG) Nr. 1907/2006 (REACH)
  • Directive 2011/65/EU (RoHS)
  • Resolution MEPC.269(68) “International Maritime Organization” (IMO); particularly “2015 Guidelines for the Development of the Inventory of the Hazardous Materials” (IHM)

Declarable substance groups

Component| Designation| Mass (g)| Declarable Substance Groups and Substances (IEC 62474 database)| CAS Nr.| Mass %| Exemption (acc. to directive)
---|---|---|---|---|---|---
–| –| –| No SVHC material existing| –| –| –

RoHS directive 2011/65/EC
The devices meet the requirements of RoHS Directive 2011/65/EU.

IMO Resolution MEPC.269(68)
The devices meet the requirements of the MEPC.269(68) Resolution of the “International Maritime Organization” (IMO), in particular the “2015 Guidelines for the Development of the Inventory of the Hazardous Materials” (IHM).

Declaration of conformity

EU Declaration of Conformity

  • R. STAHL HMI Systems GmbH
  • Adolf-Grimme-Allee 8
  • 50829 Köln. Germany
  • declares in its sole responsibility,

that the product : USB Memory Stick

type(s)

  • USBi-Drive-xxx-yyy (Rev.H)
  • with xxx = storage capacity
  • yyy = software functionality (not Ex-relevant)

is in conformity with the requirements of the following directives and standards.

marking,

  • II 2G Ex ib IIC T4 Gb
  • II 2D Ex ib IIIC T130°C Db

EU Type Examination Certificate:

  • TÜV 06 ATEX 7342
  • TÜV Rheinland Industrie Service GmbH (NB 0035)
  • Am grauen Stein, 51105 Köln (Cologne), Germany

For specific characteristics and conditions see operating instructions.

Release notes
This chapter lists the changes made in the most recent versions of these Operating Instructions.

Version 01.04.00

  • Addition of 4th supplement
  • Addition of USBi-Drive Rev. H with all data in all sections
  • Renew “Declaration of EC conformity”
  • Text-, layout- and formal corrections

Version 01.04.01

  • Adaption of section “Disposal” according to the current WEEE directive
  • Formal changes

Version 01.04.02

  • Adaption title page to current design
  • Adaption disclaimer with current data
  • Update back page
  • Changing text (with and without lettering) to documentation note in “Specific markings”
  • Removal of reference to “Online manual” in “Preface”
  • Renew “Declaration of conformity”
  • Adaption “Conformity to standard”
  • Modification of section “Certificates”
  • New IECEx link
  • Adaptation of section “Proof of intrinsic safety”, addition of SHARK and ORCA01*
  • Removal of note in “Interconnection”
  • Changing order variants to 64GB
  • Adaptation of section “Disposal / Restricted substances”
  • Addition of text according to “Using of USBi-Drives” in section “Device function”
  • Formal changes

R. STAHL HMI Systems GmbH Adolf-Grimme-Allee 8
D 50829 Köln

References

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