Hornche Corporation NX-250-XXXXPAK-8B Easylube Nexus Remote Wireless Control Automatic Lubricator Instruction Manual

NX-250-XXXXPAK-8B Easylube Nexus Remote Wireless Control Automatic

Lubricator

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Specifications:

• Product Name: Easylube Nexus Remote Wireless Control Automatic
  Lubricator

• Product Model: NX-250-XXXXPAK-8B

• Outlet Diameter: 1/4 PT (M)

• Grease Volume: 250 ml

• Greasing Interval Range: Adjustable 0.5 to 12 months

• Operation Temperature Range: Not specified

• Pressure Plate Thrust (Piston): 75 – 150 psi (5 – 10 bars)

• Output Pressure (Cup exit): Up to 10 bars max.

• Operation Indicator Lights: Green (Normal Timing), Single
  Orange (Low Battery), Double Orange (Abnormal Grease Backpressure),
  Red (Complete Greasing Cycle)

• Product Dimension: Height – 23.1 cm, Diameter – 10.1 cm

• Rated Power (Battery Range): Not specified

• Ingress Protection Code: IP66

Product Usage Instructions:

1. Installation:

Follow the installation instructions provided in the manual to
set up the Easylube Nexus Remote Wireless Control Automatic
Lubricator.

2. Grease Refilling:

Use the specified Grease Refilling Pack according to your
lubrication needs. Choose from NX-250-1000PAK, NX-250-1500PAK,
NX-250-2000PAK, or NX-250-5000PAK based on the grease specification
required.

3. Operation:

Monitor the indicator lights to ensure the lubricator is
functioning correctly. Green light indicates normal timing, Single
Orange for low battery, Double Orange for abnormal grease
backpressure, and Red for complete greasing cycle.

Frequently Asked Questions:

Q: How do I control the lubricator wirelessly?

A: The Nexus remote control network connects to your company’s
internal Internet or WiFi network platforms through Nexus Gateway
for wireless control.

Q: What do the indicator lights signify?

A: Green light indicates normal timing, Single Orange for low
battery, Double Orange for abnormal grease backpressure, and Red
for complete greasing cycle.

Q: Can unauthorized individuals access system information?

A: Unauthorized individuals cannot access system information or
control the Nexus due to security measures in place.

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Series
Specifications and Installation Instructions

Easylube Nexus
Remote Wireless Control Automatic Lubricator

Hornche Corporation. All Rights Reserved.
No. 23, Ln. 350, Nanshang Rd., Nanmei Vil., Guishan Dist., Taoyuan City 333014, Taiwan NL7_250_V1_0

Jan 2024 rev

Series
Specifications and Installation Instructions
Product Specifications

Easylube Nexus Remote Wireless Control Automatic Lubricator

Product Name Product Model Outlet Diameter Grease Volume
Greasing Interval Range
Operation Temperature Range Pressure Plate Thrust (Piston)
Output Pressure (Cup exit)
Operation Indicator Lights
Product Dimension (Height x Diameter) Rated Power (Battery Range)
Easylube® Official Service Pack
Product Model: NX-250-XXXXPAK-8B Coding principles: NEXUS series + capacity + grease bag specification + lithium battery
Ingress Protection Code

Easylube Nexus Remote Wireless Control Automatic Lubricator 250 Nexus
1/4″ PT (M) 250 ml
Automatic Grease Dispensing : Adjustable 0.5 to 12 months Manual Grease Dispensing Setting: According to the programmed time schedule.
(Sense and write with RFID / Remote control wirelessly with LINK)
-20°C < Tamb + 60 °C (-4 to 140 °F)
75 – 150 psi (5 – 10 bars) Adjusted according to bearing back pressure automatically
Up to 10 bars max. Prevent shaft seal leakage from excessive damaging pressure
Green: Normal Timing Single Orange: Low Battery Double Orange: Abnormal Grease Backpressure Red: Complete Greasing Cycle
Height : 23.1 cm Diameter : 10.1 cm
Rated power (Lithium Battery Model / Specification) Easylube® NX-628B 6V x 2800 mAh, V0
Grease Refilling Pack (Grease Specification) NX-250-1000PAK High Performance NX-250-1500PAK Multi-purpose NX-250-2000PAK High Efficiency NX-250-5000PAK Food Grade
IP66

Hornche Corporation. All Rights Reserved.
No. 23, Ln. 350, Nanshang Rd., Nanmei Vil., Guishan Dist., Taoyuan City 333014, Taiwan NL7_250_V1_0

Jan 2024 rev

Series
Specifications and Installation Instructions

Easylube Nexus Remote Wireless Control Automatic Lubricator

Concepts
The Nexus remote control network connects to the user company’s internal Internet or WiFi network platforms through Nexus Gateway.
Tasks such as device registration, bearing lubrication specifications, technician invitations, authorization for operations (permissions), grease period settings, on-site inspections/ record reports (NFC devices, cellphone or iPads ), consumable replacements, and other data are all controlled by the customer’s LINK management center (Manager).
The LINK management center (Manager) can invite technician staff as needed, grant individual authorizations, manage equipment operations in specific areas, assign personnel for onsite inspections (NFC devices, cellphone or iPads), and designate personnel for consumable replacements, among other duty- related tasks.
Unauthorized individuals cannot access system information, nor can they control the Nexus or alter maintenance record information.
The Nexus automatic lubricator only needs NFC activation during its initial setup and on-site inspection assignment. The Nexus will automatically connect and operate with a multi-user, multi-tasking internet. Operational tasks, such as changing grease PAKs, lithium batteries, and troubleshooting abnormal situations, are carried out based on individually authorized task schedules. After completing these tasks, EasyLube® LINK will prioritize notifying the management center (which is still in the planning phase). The Manager must issue operational instructions (or authorized operators must use NFC activation) for the Nexus to restart and update the network connection.

Hornche Corporation. All Rights Reserved.
No. 23, Ln. 350, Nanshang Rd., Nanmei Vil., Guishan Dist., Taoyuan City 333014, Taiwan NL7_250_V1_0

Jan 2024 rev

Series
Specifications and Installation Instructions

Easylube Nexus Remote Wireless Control Automatic Lubricator

Important Notice
Terms of Use
To safeguard your rights, please confirm that you have understood and agreed to these Terms of Use before starting to use this product. By beginning to use this product, you have indicated that you have read, understood, and accepted these terms. If you cannot comply with or do not agree to these terms, please stop using the EasyLube® product and services immediately. These Terms of Use apply to all relevant products and services provided by EasyLube®. (The manufacturer reserves the right to make improvements and changes to the content and technical specifications of the product without further notice.)
Please use EasyLube®original specification consumables and genuine operating software to maintain the legal right to use the product. Any usage that violates the agreed-upon terms, including but not limited to using non- original imitation consumables, unauthorized modifications or disassembly, or using unauthorized software, may result in the manufacturer immediately terminating the right to use the EasyLube® product and related services. In order to protect the legal rights, those who violate these terms shall not object or make any claims.

Low Temperature Operation Instruction
The minimum operation temperature indicated in the product specification represents the operation temperature of the lubricator. For actual operation, the pumping performance of the selected grease and the stability of the power source under low temperature environment are required to be in consideration.

Hazard and Safety Notice
Please follow the warnings and respective safety instructions on the product label when using in hazardous areas.
Please ensure proper antistatic countermeasures as electrostatic charges may accumulate on the surface of the device. According to explosion proof certification specifications, the automatic lubricator is only certified to be used with grease with flash point of 200°F (93°C) or greater.
Please ensure to dispose or recycle the replaced parts (grease cup and battery) in accordance with the environmental protection policies stipulated by local laws. Especially for the lithium battery, it is forbidden to be recharged, dismantled, heated, burned, used outside the intended system, or discarded into water or flame.
These improper behaviors may cause toxic substances to be emitted which may harm the health of people and cause environmental pollution.

Setting Information
Easylube® Nexus can achieve the basic lubrication operation specifications (MQL) confirmation for each bearing through the professional software Easylube® LINK. It can then select between automatic lubrication mode or smart lubrication mode based on the “Equipment Operating Time,” meeting various lubrication management needs such as equipment size, operating environment conditions, continuous operation, A/ B machine shift usage, shutdown during holidays or maintenance, etc. This simplifies manpower and minimizes the waste of raw material resources.

Hornche Corporation. All Rights Reserved.
No. 23, Ln. 350, Nanshang Rd., Nanmei Vil., Guishan Dist., Taoyuan City 333014, Taiwan NL7_250_V1_0

Jan 2024 rev

Series
Specifications and Installation Instructions

Easylube Nexus Remote Wireless Control Automatic Lubricator

Important Notice

Indicator Light Description

Indicator Light Color
No Light

Interval Seconds/ Times

Description

–

–

Standby / Shutdown / NFC Sensing No command

Green Light

1s 6s
Constant Light

2.5 s
Constant light until test completed

Motor-driven Operation Normal Lubrication Operation (Network is normal) NFC Sensing Receiving Commands
Power on Automatic testing Normal Operation

6s

6s

Orange Light

6s

Constant Light

15 m

Low Battery Warning (Battery replacement prompt) High Grease Injection Pressure Warning Network Connection Problem Power On (Standby) Not Activated New Installation Replace Consumables Await Authorization

1s

Drive Motor Reversing

6s

Automatic Lubrication Cycle Completed (Grease pack replacement prompt)

Red Light 6s

Drive Unit Malfunction (NFC, Potentiometer, Drive Motor)

Constant

30 s

Light

Abnormal Startup Test

Hornche Corporation. All Rights Reserved.
No. 23, Ln. 350, Nanshang Rd., Nanmei Vil., Guishan Dist., Taoyuan City 333014, Taiwan NL7_250_V1_0

Jan 2024 rev

Series
Specifications and Installation Instructions

Easylube Nexus Remote Wireless Control Automatic Lubricator

Certification
NCC
According to NCC LP0002 Technical Specification for Low Power RF Equipment_Chapter 3.8.2: For low-power radio frequency equipment that has obtained certification, companies, firms or users are not allowed to change the frequency, increase the power or change the characteristics and functions of the original design without approval. The use of low-power radio frequency equipment must not affect flight safety and interfere with legal communications; when interference is found, it should be stopped immediately, and it can only be used after improvement to no interference. The aforementioned legal communication refers to radio communication operated in accordance with the Telecommunications Management Act. Low-power radio frequency equipment must endure the interference of legal communication or industrial, scientific and medical electric wave radiation electrical equipment.
FCC
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: 1) this device may not cause harmful interference and 2) this device must accept any interference received, including interference that may cause undesired operation. Federal Communications Commission (FCC) Statement 15.105 (a) This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
15.21 You are cautioned that changes or modifications not expressly approved by the part responsible for compliance could void the user’s authority to operate the equipment.
FCC RF Radiation Exposure Statement: 1. This Transmitter must not be co- located or operating in conjunction with any other antenna or transmitter. 2. This equipment complies with FCC RF radiation exposure limits set forth for an uncontrolled environment. This
equipment should be installed and operated with a minimum distance of 20 centimeters between the radiator and your body.

Hornche Corporation. All Rights Reserved.
No. 23, Ln. 350, Nanshang Rd., Nanmei Vil., Guishan Dist., Taoyuan City 333014, Taiwan NL7_250_V1_0

Jan 2024 rev

Series
Specifications and Installation Instructions

Easylube Nexus Remote Wireless Control Automatic Lubricator

Lubricator Installation Steps

STEP 01.

STEP 02.

STEP 03.

Install Fixing Bracket:

Attach the safety rope.

P-205F: Suitable for PU Extension Tube P-206F: Suitable for Copper Extension Tube P-202F: High-pressure Tube or Check Valve

STEP 04.

STEP 05.

Screw on the outer cup. Please adjust the grease cup scale. (Orientate to observer)
STEP 06.

Place the grease pack into the outer cup.

Attach the safety rope to the drive unit (Tighten and rotate after attaching)

Before assembling the outer cup with the drive unit, please pay attention to aligning the arrow on the drive unit s pressure plate piston with the direction of the grease ‘pack pull ring.

STEP 07.

STEP 08.

STEP 09.

Assemble the drive unit with the outer cup. (Please orientate the indicator light to observer)

Tighten the drive unit thread lock. (Installation complete)

Remove the protective cover from the dedicated battery of NX-628B.

Hornche Corporation. All Rights Reserved.
No. 23, Ln. 350, Nanshang Rd., Nanmei Vil., Guishan Dist., Taoyuan City 333014, Taiwan NL7_250_V1_0

Jan 2024 rev

Series
Specifications and Installation Instructions

Easylube Nexus Remote Wireless Control Automatic Lubricator

Lubricator Installation Steps

STEP 10.

STEP 11.

Insert the NX-628B battery. (Power on and standby)

Direct Installation

STEP 12.

STEP 13.

Remote Installation: Install the extension pipe onto the equipment (installation completed).
STEP 14.

Please download and register Easylube LINK first.

Click on [Install/Register] to register equipment, lubricator information, etc., in the app.

Activate the drive unit by issuing a command using NFC. (Light indicator location)

Straight up and down fixed plug pin

For manual rotation, please pull part. Rotate the pressure plate clockwise, and the screw will ascend.

Please fasten for automatic operation.

Hornche Corporation. All Rights Reserved.
No. 23, Ln. 350, Nanshang Rd., Nanmei Vil., Guishan Dist., Taoyuan City 333014, Taiwan NL7_250_V1_0

Jan 2024 rev

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