Lawn Star 2860 Electric Quiet Shredder User Manual

August 31, 2024
Lawn Star

Lawn Star 2860 Electric Quiet Shredder User Manual

Danger!
When using the equipment, a few safety precautions must be observed to avoid injuries and damage. Please read the complete operating instructions and safety regulations with due care. Keep this manual in a safe place, so that the information is available at all times. If you give the equipment to any other person, hand over these operating instructions and safety regulations as well. We cannot accept any liability for damage or accidents that arise due to a failure to follow these instructions and the safety instructions.

Safety regulations

Warning!
Read all the safety information, instructions, illustrations, and technical data provided on or with this power tool. Failure to adhere to the following instructions may result in electric shock, fire, and/or serious injury. Keep all the safety information and instructions in a safe place for future use.

Safety information

IMPORTANT
READ CAREFULLY BEFORE USE KEEP FOR LATER REFERENCE
Read these operating instructions carefully before you use the machine. This equipment is not designed to be used by people (including children) with limited physical, sensory, or mental capacities or those with no experience and/or knowledge unless they are supervised by a person who is responsible for their safety or they have received instructions from such a person in how to use the equipment safely. Children must always be supervised to ensure that they do not play with the equipment.
Caution! The ON/OFF switch must be set to OFF and the power plug removed from the socketoutlet before cleaning or doing any other work on the shredder and whenever the cable becomes tangled. The shredder will continue to run briefly after it is switched off.

  • The operator is responsible for the safety of third parties within the working radius of the shredder.
  • Make sure that the shredder is properly closed (loading funnel and ejector) before you start up the motor.
  • The shredder must be placed on a flat and firm surface where it can stand securely.
  • Always wear gloves and safety goggles when working with the shredder.
  • We recommend ear-muffs when working with shredders which have no noise-insulating features.
  • Each time before you leave the shredder, switch off the motor and pull out the ignition key, spark plug connector, or power plug.
  • Maintenance and cleaning work on the shredder as well as the removal or adjustment of any safety devices may only be performed when the motor is at a standstill and the ignition key, spark plug connector, or power plug has been pulled out.
  • The safety devices supplied with the shredder (e.g. the ejector) must be used.
  • The shredder must be assembled correctly before it is put into operation.
  • Examine the shredder each time before you it. Do not use the shredder if any safety devices are damaged or worn. Never put safety devices out of operation.
  • Use the shredder only for the purpose specified in these instructions.
  • Work only in good visibility.
  • Always make sure of your footing while working.
  • Never leave the shredder unattended at your workplace. Store the shredder in a safe place during interruptions.
  • If you interrupt your work to move to a different position it is imperative to switch off the shredder while you are moving there.
  • Never use the shredder in the rain or moist or wet conditions.
  • Protect the shredder from the damp and rain.
  • Always wear suitable clothing to protect your head, hands, and feet from injury. Wear a helmet, goggles or visor, high boots or strong shoes, long trousers made of tough material, and work gloves.
  • Keep the shredder away from other persons, particularly children and pets.
  • Do not use the shredder without a protection device.
  • CAUTION! The guard is vital for your safety and for the safety of others, it is also essential for the grass trimmer to work correctly. Failure to observe this instruction will not only create a potential hazard, it will also result in the loss of your rights under the warranty.
  • Keep the air vents clear of dirt.
  • After use, unplug the machine and check it for damage.
  • When you are not using the shredder, keep it in a dry place out of the reach of children.
  • Check the screws regularly to see that they are properly tightened.
  • The mains voltage must be the same as the voltage specified on the rating plate.
  • Power cables used with the shredder must not be of a lighter duty class than HO7RN-F rubber-insulated flexible cables according to DIN 57282/ VDE 0282 with a minimum diameter of 1.5 mm2
  • Plug connectors must be equipped with earthing contacts and the coupling must be rain-water-protected.
  • Use only original replacement parts for repair and maintenance purposes.
  • Have repairs carried out only by a qualified electrician.
  • Examine the shredder for signs of wear or damage each time before you use it and after any collisions. Have essential repairs carried out without delay.
  • Never use replacement parts or accessories which are not foreseen or recommended by the manufacturer.
  • Pull out the power plug before carrying out any inspection, cleaning, or other work on the shredder and whenever it is not being used.
  • Before you begin your work, examine the material you want to shred. Remove any foreign bodies. Continue to watch out for foreign bodies while you are working. If you come across any foreign bodies while shredding, shut down the machine and remove the items in question.
  • Keep the machine away from other people, particularly children and pets.
  • Use the machine only in the way described in these operating instructions.
  • The electric circuit must be protected at least by a 16A fuse.
  • The efficiency of the machine will be greatly reduced if a connecting cable with too small a cross-section is used. A conductor cross-section of at least 3×1.5 mm2 is required for cables up to 25 m long, and one of at least 3×2.5 mm2 for cables longer than 25 m.
  • If the machine has to be lifted for transport, be sure to switch off the motor first and wait for the cutter to come to a standstill. Each time before you leave the machine, switch off the motor and pull out the power plug. Before you connect the machine to the power supply, make sure that the loading funnel is properly connected to the motor housing and the release screw is tightened.
  • If the garden refuse shredder vibrates excessively, turn off the motor, pull out the power plug, and find out immediately what is causing the vibrations. Intensive vibration is usually a sign that something is wrong.
  • Do not wear loose clothing or clothing with hanging belts or cords.
  • Do not use the machine on a paved area that has been graveled where discharged material may cause injuries.
  • Ensure that the loading funnel inlet is empty before you start the machine.
  • Keep your head and body away from the infeed opening.
  • Do not move your hands, other body parts, or clothing into the infeed chamber, ejector chute, or near other moving parts.
  • Make sure that you are balanced and standing on a firm surface at all times. Do not stretch forwards. Never stand higher than the machine when feeding material into it.
  • Keep away from the discharge zone when you start the machine.
  • If foreign bodies get into the cutting tool or the machine generates unusual noises or vibrates strangely, switch off the motor immediately and allow the machine to come to a standstill. Pull the plug and carry out the following work:
    • Check the machine for signs of damage
    • Check that all the parts are secure and tighten them if necessary.
    • Have any damaged parts replaced or repaired, but use only spare parts of the same type and equivalent quality
  • If the machine is blocked switch off the motor and pull the plug before you start the cleaning procedure. Ensure that the motor is clear of waste and other accumulations to protect the motor from suffering damage or possibly catching fire.
  • Ensure that all the covers and guards are in position and good working order.
  • Do not tip the machine whilst the motor is running.
  • Switch off the machine before you fit or remove the collection container.
  • The tool may only be used outdoors (i.e. not in the vicinity of a wall or any other ridged object)
  • Damaged or illegible labels must be replaced
  • Allow the tool to cool before carrying out any maintenance work, adjustments, etc.
  • Never use the machine while other people are nearby.
  • When inserting material take special care to ensure that it does not contain any metal, stones, bottles, cans, or other foreign bodies.
  • Do not allow processed material to accumulate within the discharge area; this could prevent the machine from being able to discharge correctly and result in material recoiling through the infeed opening.
  • When servicing the cutting tool, remember that it may still be moving due to the starting mechanism, even if the motor is not running because of the cover interlock.
  • Children must not be permitted to use the machine.
  • Wear ear protectors and safety goggles. Wear throughout the time the machine is in operation.
  • Before starting the machine, check all screws, nuts, bolts, and other fastening materials to ensure that they are secure and that all covers and guards are in position. Damaged or illegible labels must be replaced.
  • Connect the equipment to the power supply only via an earth-leakage circuit breaker with max. 30mA tripping current.

Description of the warning sign (see Figure 16) on the machine

  1. Important! Read the operating instructions and follow the warnings and safety instructions
  2. Take care when the blades are rotating. Do not put your hands or feet into openings when the machine is running.
  3. Important! Keep other persons and animals away from the danger zone.
  4. Important! Protect the machine from the damp and never expose it to rain.
  5. important! Always wear safety goggles, ear muffs, protective gloves, and heavy-duty work clothes!
  6. Always set the ON/OFF switch to OFF and pull the power plug out of the socket-outlet before doing any work on the shredder, e.g. cleaning the shredder and making adjustments, or if the power cable becomes damaged.
  7. Explanation of the safety switch on the debris box: The switch is in the “Lock is closed” position: The shredded material debris box is locked. The shredder can be switched on. The switch is in the “Lock is open” position: The shredded material debris box is not locked and can be removed. The shredder cannot be switched on.
  8. Explanation of the lever for adjusting the counter blade: Turning clockwise reduces the distance between the cutting unit and the counter blade. Turning counterclockwise increases the distance between the cutting unit and the counter blade.
  9. Changeover switch: For a description of the changeover switch see point 6.4
  10. Wait until all parts of the machine have come to a complete stop before touching them.

Layout and items supplied

Layout (Fig. 1-3)

  1. Motor unit
  2. Shredded material debris box
  3. Base frame
  4. Wheels
  5. Wheel caps
  6. Knob for setting the counter blade
  7. Power plug
  8. Transport handle
  9. Reverse running switch
  10. ON/OFF switch
  11. 2x screws (short) for fitting the motor unit
  12. 2x screws (long) for fitting the motor unit
  13. 4x washers for fitting the motor unit
  14. 2x sets of screws for fitting the wheels (including wheel sleeves, washers, and nuts)
  15. Feet
  16. 2x screws for fitting the feet
  17. 2x nuts for fitting the feet

Items supplied
Please check that the article is complete as specific ed in the scope of delivery. If parts are missing, please contact our service center or the sales outlet where you made your purchase at the latest within 5 working days after purchasing the product and upon presentation of a valid bill of purchase. Also, refer to the warranty table inthe service information at the end of the operating instructions.

  • Open the packaging and take out the equipment with care.
  • Remove the packaging material and any packaging and/or transportation braces (if available).
  • Check to see if all items are supplied.
  • Inspect the equipment and accessories for transport damage.
  • If possible, please keep the packaging until the end of the guarantee period.

Danger!
The equipment and packaging material are not toys. Do not let children play with plastic bags, foils, or small parts. There is a danger of swallowing or suffocating!

  • Original operating instructions
  • Safety instructions

Proper use
This electric garden refuse shredder is designed only for shredding organic garden waste. Place biologically degradable material, e.g. leaves, branches, dead flowers, etc., into the loading funnel inlet.  The equipment is to be used only for its prescribed purpose. Any other use is deemed to be a case of misuse. The user/operator and not the manufacturer will be liable for any damage or injuries of any kind caused as a result of this. Please note that our equipment has not been designed for use in commercial, trade, or industrial applications. Our warranty will be voided if the
the machine is used in commercial, trade, or industrial businesses or for equivalent purposes.

Technical data

  • Voltage: ……………………………..230-240 V ~ 50 Hz
  • Power rating: …………………………….2800 W (P40)
  • ……………………………………………………….. 2300 W
  • Protection type: ……………………………………… IP24
  • Cutting unit idling speed ……………………..40 min-1
  • Branch diameter: ………………………… max. 45 mm
  • LpA sound pressure level: ………………. 81.3 dB (A)
  • K uncertainty ……………………………… 0.99 dB (A)
  • LWA sound power level: ……………………. 92 dB (A)
  • Weight: ………………………………………………..31 kg
  • Protection class:………………………………………….. I

Operating mode P40
Continuous operation with idling (cycle time 10 minutes). To ensure that the motor does not become excessively hot it may only be operated for 40% of the cycle at the specified rating and must then be allowed to idle for 60% of the cycle. Keep the noise emissions and vibrations to a minimum.

  • Only use appliances that are in perfect working order.
  • Service and clean the appliance regularly.
  • Adapt your working style to suit the appliance.
  • Do not overload the appliance.
  • Have the appliance serviced whenever necessary.
  • Switch the appliance off when it is not in use.
  • Wear protective gloves.

Caution!
Residual risks
Even if you use this electric power tool by instructions, certain residual risks cannot be ruled out. The following hazards may arise in connection with the equipment’s construction and layout:

  1. Lung damage if no suitable protective dust mask is used.
  2. Damage to hearing if no suitable ear protection is used.
  3. Health damage is caused by hand-arm vibrations if the equipment is used over a prolonged period or is not properly guided and maintained.
  4. Before starting the equipment Before you connect the equipment to the mains supply make sure that the data on the rating plate are identical to the main data.

Warning!
Always pull the power plug before making adjustments to the equipment.

  1. Screw the motor unit (Fig. 4/Item 1) and the base frame (Fig. 4/Item 3) together. Use the screws (Fig. 3/Item 11+12+13) and washers (Fig. 5a+5b/Item 13) to do so.
  2. Fit the wheels to the base frame. To do so, slide one sleeve each into the hole in each of the wheels (Fig. 6). Then insert one screw with washer through each sleeve (Fig. 7) and screw the wheels to the base frame (Fig. 8). To do so, find one washer in front of the tubular rod and one behind it. Press the wheel caps onto the wheels (Fig. 9).
  3. Fit the legs (Fig. 10/Item 15+16+17) to the base frame as shown in Fig. 10.
  4. Slide the shredded material debris box into the mount with the safety switch (Fig. 12/Item
    • A) at the front as shown in Fig. 11. Ensure that the shredded material debris box runs above the guide rails (Fig. 4/Item A).
  5. Lock the shredded material debris box with the safety switch (Fig. 12/Item A) in position by pushing upwards.

Operation

Please observe the statutory regulations governing noise abatement during operating times, which may differ from town to town.

Mains connection
Connect the device with an extension lead connected to the power plug (Fig. 13/Item E). Be sure to observe the relevant information in the safety instructions.

ON/OFF switch (Fig. 13/Item B)

  • Press the green knob to switch on the shredder.
  • Press the red knob to switch it off.
    Note: The device has a zero-voltage switch. This prevents the device from restarting unintentionally after a power failure.

Safety switch (Fig. 12/Item A)
When using the device the shredded material debris box must be securely in position and the safety switch locked as shown in Fig. 12.

Direction selection switch (Fig.13/Item C)
Important! The switch for selecting the direction of rotation can only be moved when the shredder is switched off.

Position “⇓”
The material is automatically drawn in by the blade and shredded.

Position “⇑”
The blade rotates in the opposite direction to release jammed material. After moving the selector switch to the “⇑” position, press and hold the green knob of the ON/OFF switch. The blade will start to rotate in the opposite direction. As soon as you release the ON/OFF switch, the shredder
will stop automatically. Important! Always wait until the shredder has reached a standstill before you switch it on again.

Note: If the switch for selecting the direction of rotation is in its center position, the motor will not start. Large items or pieces of wood will be discharged both in the cutting and in the release direction after the blade has been started and reversed several times. 6.5 Motor protection (Fig. 13 / Item D) An overload (for example if the blade is jammed) will cause the machine to cut out after a few seconds. The motor protection switch stops the power supply automatically to protect the motor from damage. Wait for at least one minute before you press the reset knob so that you can restart the machine. Then press the ON/OFF switch. If the blade becomes jammed, turn the switch for Select the direction of rotation to the left to position “⇑” before you switch on the shredder again.

Practical tips

  • Be sure to observe the safety instructions (see supplied booklet).

  • Wear work gloves, goggles, and ear protection.

  • Fill in the material you want to shred at the funnel on the side with the larger opening.

  • The material is drawn into the shredder automatically.
    CAUTION! Long pieces of material projecting out of the funnel inlet may whiplash when it is drawn in – keep a safe distance between yourself and the machine.

  • Judge the quantity of material that you put into the funnel inlet so that the funnel does not clog.

  • If you want to shred withered, damp material that has been lying in the garden for several days, alternate between putting in this material and branches. This will help to prevent the loading funnel from becoming clogged with material.

  • Do not shred soft waste (e.g. kitchen waste) – put it straight in the compost box.

  • Entangled branches and leaves should be thoroughly shredded before loading any more material.

  • Do not allow the discharge opening to become clogged with shredded material – the risk of pile-ups.

  • Do not cover the ventilation slits.

  • Do not place heavy material or thick branches into the machine continuously. This may cause the blade to jam.

  • Use a plunger or hook to remove jammed objects from the funnel or discharge openings.

Importan t: The material will be crushed, mashed, and shredded by the cutting unit, thus accelerating the decomposition process for composting.

Emptying the shredded material debris box
The level of material in the shredded material debris box can be checked by looking through the slots on the side of the cover. Always empty the shredded material debris box in good time to prevent it from overfilling.

To empty it, proceed as follows:

  • Switch off the device at the ON/OFF switch.
  • Release the shredded material debris box. To do so, press the safety switch (Fig. 12/Item A) down.
  • Take the shredded material debris box out at the front.

Adjusting the counter blade (Fig. 14)
The counter blade and cutting unit are perfectly adjusted at the factory. Only if it suffers wear does the counter blade require adjustment (switch the machine on for this purpose). To ensure the best possible results from your shredder, the gap between the counter blade (item B) and the shredding blade (item A) should be approx. 0.50 mm. There is an adjustment device on the right-hand side of the plastic housing for this purpose. Turn the knob clockwise so that the screw (item C) moves towards the shredding blade. After a half-turn, the counter blade will have moved 0.50 mm closer to the shredding blade. After completing this adjustment check whether the blade produces the desired results.

IMPORTANT: If the shredding blade touches the counter blade, it will cut it and small metal chips may fall out of the discharge opening. This is not a fault, but it must only be adjusted as much as necessary since otherwise, the counter blade will suffer premature wear. When the counter blade cannot be adjusted anymore, it has reached its wear limits and must be replaced.

Important: Wear work gloves!

  • Switch off the equipment and pull out the power plug.
  • Release and remove the shredded material debris box.
  • Undo the knob for setting the counter blade (Fig. 15a/Item 6) by approx. 5 turns.
  • Undo the 4 hexagon head screws (Fig. 15a/ Item K) fully. The hexagon head screws can only be undone – they cannot be removed.
  • Undo the retaining screw on the bottom side of the equipment (Fig. 15b/Item L) as far as the stop. The retaining screw can only be undone – it cannot be removed.
  • Now you can take off the cover (Fig. 15a/Item M).
  • The shredding blade (Fig. 16/Item G) and the counter blade (Fig. 16/Item F) can now be removed and checked. Worn or damaged parts must be replaced. Use only the spare parts stipulated by the manufacturer (see „Ordering spare parts“).
  • To fit, proceed in reverse order. Make sure that the shredding blade is correctly aligned (note the curve of the blade teeth). Make sure that the screws are secure.
  • Finally, you must reset the counter blade as described above.

Replacing the power cable
Danger!
If the power cable for this equipment is damaged, it must be replaced by the manufacturer or its after-sales service or similarly trained personnel to avoid danger.

Cleaning, maintenance, and ordering of spare parts
Danger!
Always pull out the mains power plug before starting any cleaning work.

Maintenance and storage

  • Clean the machine regularly. This will help to keep the machine in good working order and is the basis for a long working life.
  • Keep the vent slots clean while you work.
  • Clean the plastic body and other plastic parts with a mild household cleaning agent and a damp cloth. Do not use any aggressive agents or solvents for cleaning purposes.
  • Never clean the shredder by spraying it with water.
  • Prevent water from getting inside the machine at all costs.
  • Check the chassis securing screws from time to time to ensure that they are tight.
  • If you do not intend to use the shredder for a lengthy period, protect it from corrosion using environmentally friendly oil.
  • Store the device in a dry room.
  • Store the device out of reach of children.

The equipment must be cleaned and conserved at the end of the season.
Important: Wear work gloves! Undo the 4 hexagon head screws (Fig. 15a/Item K) fully. The hexagon head screws can only be undone – they cannot be removed. Undo the retaining screw on the bottom side of the equipment (Fig. 15b/Item L) as far as the stop. The retaining screw can only be undone – it cannot be removed. Now you can take off the cover (Fig. 15a/Item M). Clean the cutting compartment, the counter blade, and the cutting unit, and cover them with a thin coat of vegetable oil before installing everything again. At the beginning of the new season, the counter blade must be correctly adjusted as described under 6.8.

Ordering replacement parts
Please quote the following data when ordering replacement parts:

  • Type of machine
  • Article number of the machine
  • Identification number of the machine
  • Replacement part number of the part required

Disposal and recycling
The equipment is supplied in packaging to prevent it from being damaged in transit. The raw materials in this packaging can be reused or recycled. The equipment and its accessories are made of various types of material, such as metal and plastic. Never place defective equipment in your household refuse. The equipment should be taken to a suitable collection center for proper disposal. If you do not know the whereabouts of such a collection point, you should ask your local council offices.

Storage
Store the equipment and accessories in a dark and dry place at above-freezing temperature. The ideal storage temperature is between 5 and 30 °C. Store the electric tool in its original packaging. Subject to technical changes

Troubleshooting

Service Information
We have competent service partners in all countries named on the guarantee certificate whose contact details can also be found on the guarantee certificate. These partners will help you with all service requests such as repairs, spare and wearing part orders, or the purchase of consumables.
Please note that the following parts of this product are subject to normal or natural wear and that the following parts are therefore also required for use as consumables.

Not necessarily included in the scope of delivery!
In the effect of defects or faults, please register the problem on the internet at www.isc-gmbh.info. Please ensure that you provide a precise description of the problem and answer the following questions in all cases:

  • Did the equipment work at all or was it defective from the beginning?
  • Did you notice anything (symptom or defect) before the failure?
  • What malfunction does the equipment have in your opinion (main symptom)?
  • Describe this malfunction.

LAWN STAR ( PTY ) LTD WARRANTY CARD
LSGS 2860
Please read carefully
This card is required for warranty repair claims. Please fill in this card and keep it in a safe place, stapled to the original proof of purchase. The original proof of purchase (i.e. receipt, invoice, docket, etc.) must show the original date of purchase and identify the product. WITHOUT THIS CARD AND ORIGINAL PROOF OF PURCHASE, ANY WARRANTY BECOMES NULL AND VOID.

Make:……………………..Serial No:………..……………….Date of Purchase:………………….
Model:………………………………
PURCHASER PURCHASED FROM
NAME: NAME :
ADDRESS: ADDRESS:
PHONE : PHONE:

LIMITED DOMESTIC USE WARRANTY
Lawn Star (Pty) Ltd. guarantees this unit to be free from defects in material and workmanship. If any such defect should become apparent during 12 MONTHS from the date of the original purchase, we undertake to repair this unit free of charge or replace this unit with a factory-reconditioned unit at our discretion. This does not prejudice your rights in terms of the Consumer Protection Act. Transport costs to our service center and back to the owner, should such costs occur, will be carried by the owner of the unit.
The repaired or replaced unit will be covered by this warranty for the remainder of the original warranty period.

This warranty covers only the original purchaser of this unit.
This warranty becomes invalid if:

  • the unit has been used commercially or for rental purposes;
  • the damage has been caused by misuse, abuse, accident, or normal wear and tear;
  • spares and accessories other than those specified by Lawn Star are used with this unit;
  • the unit has been opened, altered, or otherwise tampered with;
  • This warranty does not cover wear and tear on blades, pressure plates, collection boxes, and wheels.
  • PLEASE READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE YOU OPERATE THIS UNIT.

LAWN STAR ( PTY ) LTD.
For service and warranty repairs please contact your nearest Service
Agent listed below:
CUSTOMER CARE: 0860-LAWNSTAR
HEAD OFFICE: 98 Bofors Circle, Epping 2 South, Cape Town
PO Box 496, Parow, 7499

Tel: 021-535-5249 Fax: 021-535-4624
NAMIBIA : Tel: 061- 232-475 Fax: 061- 242-139
BOTSWANA: +267-318-6851
ZIMBABWE: +263-4-486 192/646
For more information visit: www.lawnstar.co.za

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