LGP Powersports 4 Piston Moto Brake systems Instructions

LGP Powersports 4 Piston Moto Brake systems Instructions

The front Braking Kit includes:

Remove the OEM Brake Disc

Allign and mount the Volar Sport 250mm front disc on the wheel

Remove the OEM Braking System

Mount the brake pump and position it depending on your driving position

*Mount the caliper adapter on the front fork using the hardware included (M625mm)**

*Mount the brake caliper on the adapter using the hardware included (M630mm)**

Position the O-Rings in the following way (see pictures). Both on the brake pump side and on the brake caliper side.

Fix the hardware of the brake line using a 10mm bolt.

Apply a ziptie on the fork guard (as OEM) and the cable clamp on the lower triple clamp.

Proceed with bleeding the brake system

The rear Braking Kit includes:

Remove the OEM Braking System

Mount the rear brake pump and adjust it depending on your driving position

Remove the rear wheel and mount the caliper adapter on the rear subframe

Mount the Volar Sport brake disc on the wheel

Mount the rear wheel back and check the chain tension before tightening the rear axle

Mount the brake caliper adding the 4mm spacers (included) between the caliper adapter and the brake caliper

Remove the Horn plastic and the Controller in order to let the brake line pass trhough the OEM position as shown below

Fix the Brake Line hardware both on the pump side and on the caliper side

Cut the OEM wiring and the brake sensor wire

Connect the wiring of the two cables, weld and isolate them accuratly so that the electric contact is solid and clean. (the wires position does NOT matter)

Fix the brake sensor on the brake pump as shown below

Connect the brake sensor connector to the OEM harness

Proceed with bleeding the brake system

Documents / Resources

| LGP Powersports 4 Piston Moto Brake systems [pdf] Instructions
E-ride Pro, Surron Light, 4 Piston Moto Brake systems, Piston Moto Brake systems, Moto Brake systems, Brake systems, systems
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