PACIFIC FLOORCARE 535457 Extra Heavy Duty Floor Machine Instruction Manual

August 20, 2024
PACIFIC FLOORCARE

PACIFIC FLOORCARE 535457 Extra Heavy Duty Floor Machine

Specifications

  • Model: FM-17 EHD / FM-20 EHD
  • Product Name: Extra Heavy Duty Floor Machine
  • Models: 535457 & 535456

Product Usage Instructions

Important Safety Instructions
To ensure safe operation, read and understand all warnings and instructions in the manual. If unsure, seek guidance from your supervisor.

Grounding Instructions
This machine must be grounded to reduce the risk of electric shock. Ensure proper installation and grounding according to local codes and ordinances. Do not modify the plug provided.

Extension Cords
Use approved three-wire extension cords with grounding plugs.
Replace damaged cords or plugs promptly.

Operating Procedures
WARNING: Follow the manual instructions and supervisor’s training for safe operation. Do not use the machine in an explosive environment.

Preparation
Ensure correct voltage and proper assembly before operation. Clear the cleaning area of obstructions. Refer to cleaning or  finishing container labels for application recommendations.

FAQ (Frequently Asked Questions)

  • Q: Can I use this machine for residential purposes?
    A: No, this machine is intended for commercial use only.

  • Q: What should I do if I find freight damage on  components?
    A: File a CONCEALED DAMAGE REPORT immediately with the delivering carrier.

FM-17 EHD / FM-20 EHD
EXTRA HEAVY DUTY FLOOR MACHINE
Model: 535457 & 535456
PARTS & OPERATING MANUAL
Thank you for purchasing a Pacific Floorcare product. Carefully inspect all components for freight damage. If such damage is discovered, file a “CONCEALED DAMAGE REPORT” immediately with the delivering carrier.

New manuals can be downloaded from: www.pacificfloorcare.com/manuals

IMPORTANT SAFETY INSTRUCTIONS

To ensure the safe operation of this machine, you must read and understand all warnings and instructions in this book. If you do not understand, ask your supervisor.

WARNING: INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.
WARNING: Do not use the machine without reading the instruction sheet.
WARNING: To reduce the risk of fire, electric shock, or injury:

  1. You must be trained to operate this machine. This machine is to be operated for its intended use only.
  2. This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the machine by a person responsible for their safety.
  3. Children should be supervised to ensure that they do not play with the machine.
  4. Do not operate this machine unless it is completely assembled.
  5. Always use a three-wire electrical system connected to the electrical ground. For maximum protection against electrical shock, use a circuit that is protected by a ground fault circuit interrupter. Consult your electrical contractor.
  6. To prevent electric shock, always remove the electrical plug from the electrical outlet before doing any repairs or maintenance and when leaving the machine unattended.
  7. To prevent electric shock, keep the machine surface dry. Do not subject to rain. Store the machine in a dry building area. Clean the machine with a dry cloth only.
  8. Machines can cause an explosion when near flammable materials and vapors. Do not use this machine with or near fuels, grain dust, solvents, thinners, or other flammable materials. Do not use flammables to clean this machine.
  9. A qualified or authorized person must do maintenance and repairs.
  10. To prevent damage to the power cord, do not move this machine over the power cord. Always lift the power cord over the machine. Do not pull or carry cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners. Keep cord away from heated surfaces.
  11. Do not use with damaged cord or plug. If the machine is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, bring it to a service center.

WARNING: This machine has been designed for use with the pad driver and pads or brushes specified by the manufacturer. The fitting of other pad drivers or brushes may affect its safety.
WARNING: Risk of explosion. Floor sanding can result in an explosive mixture of fine dust and air. Use floor sanding machine only in well- ventilated area.

Grounding Instructions

This machine must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

WARNING – Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the machine. If it will not fit the outlet, have a proper outlet installed by a qualified electrician.
This machine is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug illustrated in figure A. A temporary adapter that looks like the adapter illustrated in figures B and C may be used to connect this plug to a 2-pole receptacle as shown in figure B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet (figure A) can be installed by a qualified electrician. The green-colored rigid ear, lug, or the like extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adapter is used, it must be held in place by a metal screw.
NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electrical Code

EXTENSION CORDS
Use only three-wire 12/3 or larger gauge approved extension cords that have three-prong grounding type plugs and three-pole receptacles that accept the appliance’s plug. Replace or repair any damaged cords or plugs.
When servicing, refer to authorized person only. Use only identical replacement parts.
OPERATING PROCEDURES

WARNING! For the safe operation of this machine follow the instructions given in this manual and the training given by your supervisor. Failure to do so can result in personal injury and/or damage to machine and property!
DO NOT OPERATE MACHINE IN AN EXPLOSIVE ENVIRONMENT!
This machine is intended for commercial use.

PREPARATION

To prepare the machine for operation, make sure it is of correct voltage and properly assembled.
Your new floor machine operates in the normal side to side motion of a conventional single disc machine. Be prepared before starting by removing all obstructions or other obstacles in the area to be cleaned. Check the proper application recommenda-tions and procedures found on the label of your cleaning or finish container. IF IN DOUBT, CALL YOUR SUPERVISOR.

  • WARNING! NEVER USE THIS MACHINE WITH FLAMMABLE OR EXPLOSIVE MATERIAL!
  • For Scrubbing or Polishing: Select the correct floor pad or brush (your supplier can help you). If in doubt, ask your supervisor.
  • NEVER OPERATE THE MACHINE WITHOUT THE FLOOR PAD OR BRUSH INSTALLED!
  • To properly attach the brush, UNPLUG THE FLOOR MACHINE, place the handle in the vertical position, then tilt the machine back until the handle rests on the floor. Straddle the handle, facing the motor, and grasp the brush with the block toward you. Place the brush  or pad clutch plate over the three lugs on the motor drive adapter. Twist the brush right to lock it into position. To remove the brush, UNPLUG THE MACHINE and follow the same procedure as above, but by twisting the brush off with a firm jerk to the left. Remove the brush or pad driver when the machine is not in use. This will help prevent brush damage and reduce wobble problems.

OPERATION

Plug the machine’s power cable into a properly grounded outlet (see Safety Instructions). Next, adjust the handle height to a comfortable position by pulling up on the handle adjustment lever as shown below. The machine will not start when the handle is in the upright position.

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Once you have the handle height set to your preference and you are in the operators position, look to the right on the base of the machine. You will see the neutral start indicator which indicates with the base of the machine is level by aligning the bubble in between the two lines. Press in on the Safety Lock button with your thumbs and start the machine by depressing either the left, right or preferably both switch levers.
Both hands should be placed on the handle when the machine is in operation. The machine will glide sideways over the floor by a slight raising and lowering of the handle. Raise the handle slightly to go to the right. Lower the handle slightly to go left. Releasing the switch levers stops the machine at once.

MAINTENANCE

  • AFTER EACH USE: Store the machine in a clean dry area. Wipe the entire machine and cord down with a clean cloth. Remove the pad or brush and clean thoroughly. Wrap the machine’s electrical cord onto the handles and the cord hook provided.
  • CHECK the cord and plug for nicks, cuts or damage. Report these to your supervisor for correction.
  • WARNING! Always disconnect the machine’s electrical plug from the electrical outlet before performing any service, maintenance, pad changing or inspection of the machine.
  • MOTOR: The motor is lubricated for life under normal use. No oiling or greasing is necessary. However, if the machine is used in dusty areas or is used for spray buffing, the motor should be cleaned. Blowing the motor out with compressed air or  with the exhaust from a vacuum is suggested. Keeping the motor clean will allow the clear passage of air for ventilation and prevent overheating. If you have any questions regarding the maintenance of your floor machine, ASK YOUR SUPERVISOR.

APPLICATION DETAILS FOR PAD/BRUSH USE

For best cleaning results, use the appropriate pad/brush for your cleaning application. If you need help sourcing the appropriate pads/brushes for your application, please contact your sales representative or if this is unknown, contact your supervisor.

Pad/Brush Type Used To
Bassine Scrub Brush (Black) General scrubbing purposes. Water absorption

properties make this an excellent, low cost choice for hard surface scrubbing
Nylon Scrub Brush (Black)| General scrubbing purposes. Recommended for use when cleaning coated floors without removing finish. Nylon is more flexible than bassine and polypropylene and will last the longest
Polypropylene Scrub Brush (Black)| General scrubbing purposes. Reocommended for use when cleaning concrete, wood and grouted tile floors. Less flexible than nylon but more economical
Polish Brush (Brown)| For hard floor polishing
Heavy Duty Stripping Pad (Black)| To remove finish, sealer and contaminants from the floor surface
Cleaning Pad (Green)| To remove light soil and other contaminants
Buffing Pad (Red)| To remove scuffs and black heel marks and enhance floor appearance
Polishing Pad (White)| To maintain a highly polished or burnished floor

SUGGESTED SERVICE PART LISTING

**DESCRIPTION| ****PARTNUMBER| ****17- INCHQTY| ****20- INCHQTY| OPTIONS QTY**
---|---|---|---|---
Block, clamp, handle| 531303| 2| 2|
Bumper, 17-inch| 481202| 1| |
Bumper, 20-inch| 481203| | 1|
Capacitor, run| 531505| 1| 1|
Cord, electrical, 50-feet| 908129| 1| 1|
Driver, pad, 17-inch| 505903| 1| |
Driver, pad, 20-inch| 505905| | 1|
Grip, handle| 533701| 2| 2|
Housing, front| 534201| 1| 1|
Housing, rear| 534202| 1| 1|
Knob| 875003| | | 1
Motor & gear box| 535203| 1| 1|
Nut, weight kit| 920040| | | 1
Spacer, weight kit| 877207| | | 1
Switch, trigger, on/off| 911561| 1| 1|
Trigger, handle grip| 539201| 2| 2|
Trigger, handle position| 539203| 1| 1|
Wheels, 5-inch| 549701| 2| 2|

FM-17EHD & FM-20EHD FLOOR MACHINES – WIRING DIAGRAM

PACIFIC-FLOORCARE-535457-Extra-Heavy-Duty-Floor-Machine -
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FM-17EHD FLOOR MACHINE – BASE ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION
1 1 531307 BASE 17INCH EHD FM
2 1 481202 BUMPER GREY PX17.ipt
3 1 535203 MOTOR &GEARBOX EXTRA HVY DUTY
4 6 962474 SCREW .31-18X1.5 SHC ZINC GR8
5 6 980109 WASHER FLAT .31 X 1.0 ZINC
6 4 980094 WASHER, SPLIT LOCK, .31, SS
7 2 920012 NUT, NYLOCK, 5/16-18, ZINC
8 2 W243D WASHER, FLAT, 5/16, SS
9 2 549701 WHEEL 5INCH .75 BEARING
10 2 502481 COLLAR SET SCREW .75 INCH
11 1 530801 BRACKET, HANDLE, RH
12 1 530802 BRACKET, HANDLE, LH
13 1 536101 PLATE ADAPTER FM 17
14 2 871101 BUSHING, FLANGE, .50IN
15 2 W189D SCREW, HEX, 1/4-20 X .75, SS, PATCH
16 2 980002 WASHER, LOCK, SPLIT, .25
17 2 W104D WASHER, FLAT, .25
18 1 534801 INDICATOR LEVEL
19 2 962391 SCREW TAPPING #6 X 1.0
20 2 542402 COLLAR, CLAMP, .50INCH
21 1 536802 PLUG HOLE 2.0 INCH
22 1 964127 SCREW PAN M4 X 8
23 2 911562 TERMINAL WIRE NUT YELLOW
24 1 508519 STRAIN RELIEF-HEYCO #SR 6
25 1 980026 WASHER #8 INT TOOTH SHPRF
26 1 908024 CORD ASM-MOTOR -IMP 57809
27 1 505198 LABEL, PACIFIC, 4 INCH
ITEM QTY PART NUMBER DESCRIPTION
1 1 531308 BASE 20INCH EHD FM
2 1 481203 BUMPER GREY PX20
3 1 535203 MOTOR &GEARBOX EXTRA HVY DUTY
4 6 962474 SCREW .31-18X1.5 SHC ZINC GR8
5 6 980109 WASHER FLAT .31 X 1.0 ZINC
6 4 980094 WASHER, SPLIT LOCK, .31, SS
7 2 920012 NUT, NYLOCK, 5/16-18, ZINC
8 2 W243D WASHER, FLAT, 5/16, SS
9 2 549701 WHEEL 5INCH .75 BEARING
10 2 502481 COLLAR SET SCREW .75 INCH
11 1 534801 INDICATOR LEVEL
12 2 962391 SCREW TAPPING #6 X 1.0
13 1 530802 BRACKET, HANDLE, LH
14 1 530801 BRACKET, HANDLE, RH
15 1 536102 PLATE ADAPTER FM 20
16 2 871101 BUSHING, FLANGE, .50IN
17 2 W189D SCREW, HEX, 1/4-20 X .75, SS, PATCH
18 2 980002 WASHER, LOCK, SPLIT, .25
19 2 W104D WASHER, FLAT, .25
20 2 542402 COLLAR, CLAMP, .50INCH
21 1 536802 PLUG HOLE 2.0 INCH
22 2 911562 TERMINAL WIRE NUT YELLOW
23 1 908024 CORD ASM-MOTOR -IMP 57809
24 1 964127 SCREW PAN M4 X 8
25 1 508519 STRAIN RELIEF-HEYCO #SR 6
26 1 980026 WASHER #8 INT TOOTH SHPRF
27 1 505198 LABEL, PACIFIC, 4 INCH

FM-17EHD & FM-20EHD FLOOR MACHINES – HANDLE ASSEMBLY
REPLACEMENT HANDLE ASSEMBLY: 535009

PACIFIC-FLOORCARE-535457-Extra-Heavy-Duty-Floor-Machine -
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ITEM QTY PART NUMBER DESCRIPTION
1 1 533901 HANDLE, WELDMENT, LONG
2 2 531303 BLOCK, CLAMP, HANDLE
3 4 962389 SCREW PAN .25-20 X 1.5
4 4 920011 NUT, NYLOCK, 1/4-20, ZINC
5 1 537001 PLUNGER, HANDLE
6 1 538301 SPRING COMPRESSION
7 1 537401 ROD, HANDLE, LONG
8 2 537301 RING RETAINING 3/16 INCH
9 1 925615 PIN SPRING .25 x 1.75
10 2 533801 GROMMET .50 ID .75 OD
11 1 925616 PIN DOWEL .31 X 3.0
12 2 962390 SCREW SET .25-20 X .188
13 1 534201 HOUSING, FRONT
14 1 534202 HOUSING, REAR
15 5 962471 SCREW #10-32 X 2 PHP
16 1 911561 SWITCH FM SNAP ON OFF CULUS
17 1 980021 WASHER-3/8 INT TOOTH LOCK
18 2 539201 TRIGGER, MOLDED, FM
19 6 962003 SCREW, PAN, #10-32 X .75, ZINC
20 11 920001 NUT, NYLOCK, #10-32, ZINC
21 2 858302 SPRING, EXTENSION
22 2 531301 BALL BEARING 3/8 INCH
23 1 539203 TRIGGER WITH JOGGLE
24 1 908129 CORD POWER 50FT 14-3 FM
25 1 908130 CORD SET HANDLE FM
26 1 S611A CLAMP, HOSE, WORM
27 1 980018 WASHER #10 C-SUNK EXT SHKPRF
28 1 911117 TIE-CABLE .098 X 8 PLT-2
29 1 204179 HOSE .25ID .38OD
30 2 533701 GRIP FM CLOSED
31 1 515148 LABEL WARNING TRI-LINGUAL
32 1 535101 LABEL, PACIFIC, FM
33 1 253801 GROMMET .88ID 1.25HOLE .125THK

FM-17EHD & FM-20EHD FLOOR MACHINES – WEIGHT ASSEMBLY

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ITEM QTY PART NUMBER DESCRIPTION
1 2 539501 WEIGHT DISK FM
2 3 980109 WASHER FLAT 5/16 1.0 ZINC
3 3 537702 SHAFT RETENTION WEIGHT
4 3 875003 KNOB, MALE, 5/16-18
5 3 920040 NUT 5/16-18 NYLOCK SS THIN
6 3 877207 RETAINER

FM-17EHD & FM-20EHD FLOOR MACHINES – MOTOR & GEAR BOX ASSEMBLY

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ITEM QTY PART NUMBER DESCRIPTION
1 1 533502 GEAR BOX ASSY 535203
2 1 537302 RING 535201 535202 & 535203
3 1 532402 COUPLING 535203
4 1 537303 RING 535201 535202 & 535203
5 1 531503 END BELL LOWER 535203
6 6 964255 SCREW 535203
7 1 537503 ROTOR ASSY 535203
8 1 534204 HOUSING MOTOR 535203
9 4 964250 SCREW HEX 535203
10 1 531504 END BELL UPPER 535203
11 1 532302 FAN MOTOR 535203
12 1 532304 COVER FAN 535203
13 4 964249 SCREW PAN 535203
14 2 532305 COVER CAPACITOR 535201 & 535203
15 1 531505 CAPACITOR RUN 535203 & 535201
16 1 532301 COVER BOX WIRING 535203
17 1 531311 BOX WIRING 535203
18 1 911707 CAPACITOR START 535203 (NOT SHOWN)

FM-17EHD & FM-20EHD FLOOR MACHINES – SOLUTION TANK ASSEMBLY (OPTIONAL)
FULL ASSEMBLY CAN BE ORDERED AS PART NUMBER 545005

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ITEM QTY PART NUMBER DESCRIPTION
1 1 548601 TANK ASSY FM
2 1 533301 FITTING STR .25 FPT .25 BARB BRASS
3 1 544105 TUBING 1/4” – 11”
4 1 533302 FITTING ELBOW .25NPT .25 BARB NYL
5 1 T4056 FITTING BULKEAD
6 2 546102 PLATE ADAPTER TANK
7 2 542002 CLAMP U-SHAPED WITH RUBBER
8 4 962270 SCREW, HEX, 5/16-18X1.75,SS
9 4 980007 WASHER FLAT .31 ZINC
10 4 920012 NUT, NYLOCK, 5/16-18, ZINC
11 4 920011 NUT, NYLOCK, 1/4-20, ZINC

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References

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