PACIFIC FLOORCARE 535457 Extra Heavy Duty Floor Machine Instruction Manual
- August 20, 2024
- PACIFIC FLOORCARE
Table of Contents
PACIFIC FLOORCARE 535457 Extra Heavy Duty Floor Machine
Specifications
- Model: FM-17 EHD / FM-20 EHD
- Product Name: Extra Heavy Duty Floor Machine
- Models: 535457 & 535456
Product Usage Instructions
Important Safety Instructions
To ensure safe operation, read and understand all warnings and instructions in
the manual. If unsure, seek guidance from your supervisor.
Grounding Instructions
This machine must be grounded to reduce the risk of electric shock. Ensure
proper installation and grounding according to local codes and ordinances. Do
not modify the plug provided.
Extension Cords
Use approved three-wire extension cords with grounding plugs.
Replace damaged cords or plugs promptly.
Operating Procedures
WARNING: Follow the manual instructions and supervisor’s training for
safe operation. Do not use the machine in an explosive environment.
Preparation
Ensure correct voltage and proper assembly before operation. Clear the
cleaning area of obstructions. Refer to cleaning or finishing container
labels for application recommendations.
FAQ (Frequently Asked Questions)
-
Q: Can I use this machine for residential purposes?
A: No, this machine is intended for commercial use only. -
Q: What should I do if I find freight damage on components?
A: File a CONCEALED DAMAGE REPORT immediately with the delivering carrier.
FM-17 EHD / FM-20 EHD
EXTRA HEAVY DUTY FLOOR MACHINE
Model: 535457 & 535456
PARTS & OPERATING MANUAL
Thank you for purchasing a Pacific Floorcare product. Carefully inspect all
components for freight damage. If such damage is discovered, file a “CONCEALED
DAMAGE REPORT” immediately with the delivering carrier.
New manuals can be downloaded from: www.pacificfloorcare.com/manuals
IMPORTANT SAFETY INSTRUCTIONS
To ensure the safe operation of this machine, you must read and understand all warnings and instructions in this book. If you do not understand, ask your supervisor.
WARNING: INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT
AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.
WARNING: Do not use the machine without reading the instruction sheet.
WARNING: To reduce the risk of fire, electric shock, or injury:
- You must be trained to operate this machine. This machine is to be operated for its intended use only.
- This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the machine by a person responsible for their safety.
- Children should be supervised to ensure that they do not play with the machine.
- Do not operate this machine unless it is completely assembled.
- Always use a three-wire electrical system connected to the electrical ground. For maximum protection against electrical shock, use a circuit that is protected by a ground fault circuit interrupter. Consult your electrical contractor.
- To prevent electric shock, always remove the electrical plug from the electrical outlet before doing any repairs or maintenance and when leaving the machine unattended.
- To prevent electric shock, keep the machine surface dry. Do not subject to rain. Store the machine in a dry building area. Clean the machine with a dry cloth only.
- Machines can cause an explosion when near flammable materials and vapors. Do not use this machine with or near fuels, grain dust, solvents, thinners, or other flammable materials. Do not use flammables to clean this machine.
- A qualified or authorized person must do maintenance and repairs.
- To prevent damage to the power cord, do not move this machine over the power cord. Always lift the power cord over the machine. Do not pull or carry cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners. Keep cord away from heated surfaces.
- Do not use with damaged cord or plug. If the machine is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, bring it to a service center.
WARNING: This machine has been designed for use with the pad driver and
pads or brushes specified by the manufacturer. The fitting of other pad
drivers or brushes may affect its safety.
WARNING: Risk of explosion. Floor sanding can result in an explosive
mixture of fine dust and air. Use floor sanding machine only in well-
ventilated area.
Grounding Instructions
This machine must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
WARNING – Improper connection of the equipment-grounding conductor can
result in a risk of electric shock. Check with a qualified electrician or
service person if you are in doubt as to whether the outlet is properly
grounded. Do not modify the plug provided with the machine. If it will not fit
the outlet, have a proper outlet installed by a qualified electrician.
This machine is for use on a nominal 120-volt circuit, and has a grounded plug
that looks like the plug illustrated in figure A. A temporary adapter that
looks like the adapter illustrated in figures B and C may be used to connect
this plug to a 2-pole receptacle as shown in figure B if a properly grounded
outlet is not available. The temporary adapter should be used only until a
properly grounded outlet (figure A) can be installed by a qualified
electrician. The green-colored rigid ear, lug, or the like extending from the
adapter must be connected to a permanent ground such as a properly grounded
outlet box cover. Whenever the adapter is used, it must be held in place by a
metal screw.
NOTE: In Canada, the use of a temporary adapter is not permitted by the
Canadian Electrical Code
EXTENSION CORDS
Use only three-wire 12/3 or larger gauge approved extension cords that have
three-prong grounding type plugs and three-pole receptacles that accept the
appliance’s plug. Replace or repair any damaged cords or plugs.
When servicing, refer to authorized person only. Use only identical
replacement parts.
OPERATING PROCEDURES
WARNING! For the safe operation of this machine follow the instructions given
in this manual and the training given by your supervisor. Failure to do so can
result in personal injury and/or damage to machine and property!
DO NOT OPERATE MACHINE IN AN EXPLOSIVE ENVIRONMENT!
This machine is intended for commercial use.
PREPARATION
To prepare the machine for operation, make sure it is of correct voltage and
properly assembled.
Your new floor machine operates in the normal side to side motion of a
conventional single disc machine. Be prepared before starting by removing all
obstructions or other obstacles in the area to be cleaned. Check the proper
application recommenda-tions and procedures found on the label of your
cleaning or finish container. IF IN DOUBT, CALL YOUR SUPERVISOR.
- WARNING! NEVER USE THIS MACHINE WITH FLAMMABLE OR EXPLOSIVE MATERIAL!
- For Scrubbing or Polishing: Select the correct floor pad or brush (your supplier can help you). If in doubt, ask your supervisor.
- NEVER OPERATE THE MACHINE WITHOUT THE FLOOR PAD OR BRUSH INSTALLED!
- To properly attach the brush, UNPLUG THE FLOOR MACHINE, place the handle in the vertical position, then tilt the machine back until the handle rests on the floor. Straddle the handle, facing the motor, and grasp the brush with the block toward you. Place the brush or pad clutch plate over the three lugs on the motor drive adapter. Twist the brush right to lock it into position. To remove the brush, UNPLUG THE MACHINE and follow the same procedure as above, but by twisting the brush off with a firm jerk to the left. Remove the brush or pad driver when the machine is not in use. This will help prevent brush damage and reduce wobble problems.
OPERATION
Plug the machine’s power cable into a properly grounded outlet (see Safety Instructions). Next, adjust the handle height to a comfortable position by pulling up on the handle adjustment lever as shown below. The machine will not start when the handle is in the upright position.
Once you have the handle height set to your preference and you are in the
operators position, look to the right on the base of the machine. You will see
the neutral start indicator which indicates with the base of the machine is
level by aligning the bubble in between the two lines. Press in on the Safety
Lock button with your thumbs and start the machine by depressing either the
left, right or preferably both switch levers.
Both hands should be placed on the handle when the machine is in operation.
The machine will glide sideways over the floor by a slight raising and
lowering of the handle. Raise the handle slightly to go to the right. Lower
the handle slightly to go left. Releasing the switch levers stops the machine
at once.
MAINTENANCE
- AFTER EACH USE: Store the machine in a clean dry area. Wipe the entire machine and cord down with a clean cloth. Remove the pad or brush and clean thoroughly. Wrap the machine’s electrical cord onto the handles and the cord hook provided.
- CHECK the cord and plug for nicks, cuts or damage. Report these to your supervisor for correction.
- WARNING! Always disconnect the machine’s electrical plug from the electrical outlet before performing any service, maintenance, pad changing or inspection of the machine.
- MOTOR: The motor is lubricated for life under normal use. No oiling or greasing is necessary. However, if the machine is used in dusty areas or is used for spray buffing, the motor should be cleaned. Blowing the motor out with compressed air or with the exhaust from a vacuum is suggested. Keeping the motor clean will allow the clear passage of air for ventilation and prevent overheating. If you have any questions regarding the maintenance of your floor machine, ASK YOUR SUPERVISOR.
APPLICATION DETAILS FOR PAD/BRUSH USE
For best cleaning results, use the appropriate pad/brush for your cleaning application. If you need help sourcing the appropriate pads/brushes for your application, please contact your sales representative or if this is unknown, contact your supervisor.
Pad/Brush Type | Used To |
---|---|
Bassine Scrub Brush (Black) | General scrubbing purposes. Water absorption |
properties make this an excellent, low cost choice for hard surface scrubbing
Nylon Scrub Brush (Black)| General scrubbing purposes. Recommended for use
when cleaning coated floors without removing finish. Nylon is more flexible
than bassine and polypropylene and will last the longest
Polypropylene Scrub Brush (Black)| General scrubbing purposes. Reocommended
for use when cleaning concrete, wood and grouted tile floors. Less flexible
than nylon but more economical
Polish Brush (Brown)| For hard floor polishing
Heavy Duty Stripping Pad (Black)| To remove finish, sealer and contaminants
from the floor surface
Cleaning Pad (Green)| To remove light soil and other contaminants
Buffing Pad (Red)| To remove scuffs and black heel marks and enhance floor
appearance
Polishing Pad (White)| To maintain a highly polished or burnished floor
SUGGESTED SERVICE PART LISTING
**DESCRIPTION| ****PARTNUMBER| ****17- INCHQTY|
****20- INCHQTY| OPTIONS QTY**
---|---|---|---|---
Block, clamp, handle| 531303| 2| 2|
Bumper, 17-inch| 481202| 1| |
Bumper, 20-inch| 481203| | 1|
Capacitor, run| 531505| 1| 1|
Cord, electrical, 50-feet| 908129| 1| 1|
Driver, pad, 17-inch| 505903| 1| |
Driver, pad, 20-inch| 505905| | 1|
Grip, handle| 533701| 2| 2|
Housing, front| 534201| 1| 1|
Housing, rear| 534202| 1| 1|
Knob| 875003| | | 1
Motor & gear box| 535203| 1| 1|
Nut, weight kit| 920040| | | 1
Spacer, weight kit| 877207| | | 1
Switch, trigger, on/off| 911561| 1| 1|
Trigger, handle grip| 539201| 2| 2|
Trigger, handle position| 539203| 1| 1|
Wheels, 5-inch| 549701| 2| 2|
FM-17EHD & FM-20EHD FLOOR MACHINES – WIRING DIAGRAM
FM-17EHD FLOOR MACHINE – BASE ASSEMBLY
ITEM | QTY | PART NUMBER | DESCRIPTION |
---|---|---|---|
1 | 1 | 531307 | BASE 17INCH EHD FM |
2 | 1 | 481202 | BUMPER GREY PX17.ipt |
3 | 1 | 535203 | MOTOR &GEARBOX EXTRA HVY DUTY |
4 | 6 | 962474 | SCREW .31-18X1.5 SHC ZINC GR8 |
5 | 6 | 980109 | WASHER FLAT .31 X 1.0 ZINC |
6 | 4 | 980094 | WASHER, SPLIT LOCK, .31, SS |
7 | 2 | 920012 | NUT, NYLOCK, 5/16-18, ZINC |
8 | 2 | W243D | WASHER, FLAT, 5/16, SS |
9 | 2 | 549701 | WHEEL 5INCH .75 BEARING |
10 | 2 | 502481 | COLLAR SET SCREW .75 INCH |
11 | 1 | 530801 | BRACKET, HANDLE, RH |
12 | 1 | 530802 | BRACKET, HANDLE, LH |
13 | 1 | 536101 | PLATE ADAPTER FM 17 |
14 | 2 | 871101 | BUSHING, FLANGE, .50IN |
15 | 2 | W189D | SCREW, HEX, 1/4-20 X .75, SS, PATCH |
16 | 2 | 980002 | WASHER, LOCK, SPLIT, .25 |
17 | 2 | W104D | WASHER, FLAT, .25 |
18 | 1 | 534801 | INDICATOR LEVEL |
19 | 2 | 962391 | SCREW TAPPING #6 X 1.0 |
20 | 2 | 542402 | COLLAR, CLAMP, .50INCH |
21 | 1 | 536802 | PLUG HOLE 2.0 INCH |
22 | 1 | 964127 | SCREW PAN M4 X 8 |
23 | 2 | 911562 | TERMINAL WIRE NUT YELLOW |
24 | 1 | 508519 | STRAIN RELIEF-HEYCO #SR 6 |
25 | 1 | 980026 | WASHER #8 INT TOOTH SHPRF |
26 | 1 | 908024 | CORD ASM-MOTOR -IMP 57809 |
27 | 1 | 505198 | LABEL, PACIFIC, 4 INCH |
ITEM | QTY | PART NUMBER | DESCRIPTION |
---|---|---|---|
1 | 1 | 531308 | BASE 20INCH EHD FM |
2 | 1 | 481203 | BUMPER GREY PX20 |
3 | 1 | 535203 | MOTOR &GEARBOX EXTRA HVY DUTY |
4 | 6 | 962474 | SCREW .31-18X1.5 SHC ZINC GR8 |
5 | 6 | 980109 | WASHER FLAT .31 X 1.0 ZINC |
6 | 4 | 980094 | WASHER, SPLIT LOCK, .31, SS |
7 | 2 | 920012 | NUT, NYLOCK, 5/16-18, ZINC |
8 | 2 | W243D | WASHER, FLAT, 5/16, SS |
9 | 2 | 549701 | WHEEL 5INCH .75 BEARING |
10 | 2 | 502481 | COLLAR SET SCREW .75 INCH |
11 | 1 | 534801 | INDICATOR LEVEL |
12 | 2 | 962391 | SCREW TAPPING #6 X 1.0 |
13 | 1 | 530802 | BRACKET, HANDLE, LH |
14 | 1 | 530801 | BRACKET, HANDLE, RH |
15 | 1 | 536102 | PLATE ADAPTER FM 20 |
16 | 2 | 871101 | BUSHING, FLANGE, .50IN |
17 | 2 | W189D | SCREW, HEX, 1/4-20 X .75, SS, PATCH |
18 | 2 | 980002 | WASHER, LOCK, SPLIT, .25 |
19 | 2 | W104D | WASHER, FLAT, .25 |
20 | 2 | 542402 | COLLAR, CLAMP, .50INCH |
21 | 1 | 536802 | PLUG HOLE 2.0 INCH |
22 | 2 | 911562 | TERMINAL WIRE NUT YELLOW |
23 | 1 | 908024 | CORD ASM-MOTOR -IMP 57809 |
24 | 1 | 964127 | SCREW PAN M4 X 8 |
25 | 1 | 508519 | STRAIN RELIEF-HEYCO #SR 6 |
26 | 1 | 980026 | WASHER #8 INT TOOTH SHPRF |
27 | 1 | 505198 | LABEL, PACIFIC, 4 INCH |
FM-17EHD & FM-20EHD FLOOR MACHINES – HANDLE ASSEMBLY
REPLACEMENT HANDLE ASSEMBLY: 535009
ITEM | QTY | PART NUMBER | DESCRIPTION |
---|---|---|---|
1 | 1 | 533901 | HANDLE, WELDMENT, LONG |
2 | 2 | 531303 | BLOCK, CLAMP, HANDLE |
3 | 4 | 962389 | SCREW PAN .25-20 X 1.5 |
4 | 4 | 920011 | NUT, NYLOCK, 1/4-20, ZINC |
5 | 1 | 537001 | PLUNGER, HANDLE |
6 | 1 | 538301 | SPRING COMPRESSION |
7 | 1 | 537401 | ROD, HANDLE, LONG |
8 | 2 | 537301 | RING RETAINING 3/16 INCH |
9 | 1 | 925615 | PIN SPRING .25 x 1.75 |
10 | 2 | 533801 | GROMMET .50 ID .75 OD |
11 | 1 | 925616 | PIN DOWEL .31 X 3.0 |
12 | 2 | 962390 | SCREW SET .25-20 X .188 |
13 | 1 | 534201 | HOUSING, FRONT |
14 | 1 | 534202 | HOUSING, REAR |
15 | 5 | 962471 | SCREW #10-32 X 2 PHP |
16 | 1 | 911561 | SWITCH FM SNAP ON OFF CULUS |
17 | 1 | 980021 | WASHER-3/8 INT TOOTH LOCK |
18 | 2 | 539201 | TRIGGER, MOLDED, FM |
19 | 6 | 962003 | SCREW, PAN, #10-32 X .75, ZINC |
20 | 11 | 920001 | NUT, NYLOCK, #10-32, ZINC |
21 | 2 | 858302 | SPRING, EXTENSION |
22 | 2 | 531301 | BALL BEARING 3/8 INCH |
23 | 1 | 539203 | TRIGGER WITH JOGGLE |
24 | 1 | 908129 | CORD POWER 50FT 14-3 FM |
25 | 1 | 908130 | CORD SET HANDLE FM |
26 | 1 | S611A | CLAMP, HOSE, WORM |
27 | 1 | 980018 | WASHER #10 C-SUNK EXT SHKPRF |
28 | 1 | 911117 | TIE-CABLE .098 X 8 PLT-2 |
29 | 1 | 204179 | HOSE .25ID .38OD |
30 | 2 | 533701 | GRIP FM CLOSED |
31 | 1 | 515148 | LABEL WARNING TRI-LINGUAL |
32 | 1 | 535101 | LABEL, PACIFIC, FM |
33 | 1 | 253801 | GROMMET .88ID 1.25HOLE .125THK |
FM-17EHD & FM-20EHD FLOOR MACHINES – WEIGHT ASSEMBLY
ITEM | QTY | PART NUMBER | DESCRIPTION |
---|---|---|---|
1 | 2 | 539501 | WEIGHT DISK FM |
2 | 3 | 980109 | WASHER FLAT 5/16 1.0 ZINC |
3 | 3 | 537702 | SHAFT RETENTION WEIGHT |
4 | 3 | 875003 | KNOB, MALE, 5/16-18 |
5 | 3 | 920040 | NUT 5/16-18 NYLOCK SS THIN |
6 | 3 | 877207 | RETAINER |
FM-17EHD & FM-20EHD FLOOR MACHINES – MOTOR & GEAR BOX ASSEMBLY
ITEM | QTY | PART NUMBER | DESCRIPTION |
---|---|---|---|
1 | 1 | 533502 | GEAR BOX ASSY 535203 |
2 | 1 | 537302 | RING 535201 535202 & 535203 |
3 | 1 | 532402 | COUPLING 535203 |
4 | 1 | 537303 | RING 535201 535202 & 535203 |
5 | 1 | 531503 | END BELL LOWER 535203 |
6 | 6 | 964255 | SCREW 535203 |
7 | 1 | 537503 | ROTOR ASSY 535203 |
8 | 1 | 534204 | HOUSING MOTOR 535203 |
9 | 4 | 964250 | SCREW HEX 535203 |
10 | 1 | 531504 | END BELL UPPER 535203 |
11 | 1 | 532302 | FAN MOTOR 535203 |
12 | 1 | 532304 | COVER FAN 535203 |
13 | 4 | 964249 | SCREW PAN 535203 |
14 | 2 | 532305 | COVER CAPACITOR 535201 & 535203 |
15 | 1 | 531505 | CAPACITOR RUN 535203 & 535201 |
16 | 1 | 532301 | COVER BOX WIRING 535203 |
17 | 1 | 531311 | BOX WIRING 535203 |
18 | 1 | 911707 | CAPACITOR START 535203 (NOT SHOWN) |
FM-17EHD & FM-20EHD FLOOR MACHINES – SOLUTION TANK ASSEMBLY (OPTIONAL)
FULL ASSEMBLY CAN BE ORDERED AS PART NUMBER 545005
ITEM | QTY | PART NUMBER | DESCRIPTION |
---|---|---|---|
1 | 1 | 548601 | TANK ASSY FM |
2 | 1 | 533301 | FITTING STR .25 FPT .25 BARB BRASS |
3 | 1 | 544105 | TUBING 1/4” – 11” |
4 | 1 | 533302 | FITTING ELBOW .25NPT .25 BARB NYL |
5 | 1 | T4056 | FITTING BULKEAD |
6 | 2 | 546102 | PLATE ADAPTER TANK |
7 | 2 | 542002 | CLAMP U-SHAPED WITH RUBBER |
8 | 4 | 962270 | SCREW, HEX, 5/16-18X1.75,SS |
9 | 4 | 980007 | WASHER FLAT .31 ZINC |
10 | 4 | 920012 | NUT, NYLOCK, 5/16-18, ZINC |
11 | 4 | 920011 | NUT, NYLOCK, 1/4-20, ZINC |
References
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