APlusLift THA-28 Tire Machine Installation Guide

APlusLift THA-28 Tire Machine

Specifications

• External locking rim dimensions: 12~26
• Internal locking rim dimensions: 14~28
• Max. Wheel diameter: 1143mm (45″)
• Max. Wheel width: 406mm (16″)
• Working Pressure: 8-10 bar
• Power supply: 110V (1ph)/ 220V (1ph)/ 380V (3ph)
• Optional Motor power: 0.75/0.55/1.1 kW
• Max. Rotating Torque (Turntable): 1078 Nm
• Overall Dimension: 113x90x103 cm
• Noise Level: 75 dB

Product Usage Instructions

Introduction
The semi-automatic tyre changer is designed for demounting/mounting tires from wheel rims. Use the machine only for its intended purpose.

Safety Warnings
Follow these safety precautions during operation:

• Do not put hands under the Mounting/demounting head.
• Avoid putting hands between the jaws.
• Avoid putting hands inside the tire bead during demounting.
• Ensure the system has a good grounding circuit.
• Avoid putting feet between the Bead Breaker shovel and the body.
• Pay attention to safety as the equipment uses strong compressed air.

Technical Data
Refer to the technical specifications provided for external and internal locking rim dimensions, maximum wheel diameter and width, working pressure, power supply options, motor power, rotating torque, overall dimensions, and noise level.

FAQ
Q: Can I use this machine for purposes other than demounting/mounting tires?
A: No, please only use the machine for its intended purpose t avoid damage or injury.

THA-28 TYRE CHANGER
INSTRUCTION & MAINTENANCE MANUAL

We follow the way the wheel is moving!
Read this entire manual carefully an d completely before installation or oper ation of the tire changer

Tyre Changer

Warning
This instruction manual is important for the machine, please read carefully before installation and use; also it is important for safe use and machine maintenance of machine. Please keep this manual properly in order to further maintenance of the machine.

Introduction

Application Range: The semi-automatic tyre changer is especially designed for demounting / mounting tyres from wheel rims.
Caution:Please use the machine only for purpose for which it  is designed, don’t use it for other purposes.  Manufacturer shall not be liable for any damage or injury  caused by failure to comply with these regulations.

Safety regulation: Use of this machine is especially reserved to trained and qualified professional persons, those who already read the introduction manual carefully, or someone have the experience for operating similar machinery. Any changes and beyond the scope of use on this machine without manufacturer’s permission or do not according to the manual, may cause the malfunction and damage to machine, manufacturer can cancel warranty coverage for above. If some parts are damaged due to some reason, please replace them according to the spare parts list. (Attention: warranty is one year after manufactures’ delivery date; warranty excludes the easy-broken parts).

Safety Warnings

1. Don’t put hands under the Mounting/demounting head during operation;
2. Don’t put hands between the jaws during operation;
3. Don’t put hands inside the tyre bead when demounting the tyre;
4. Make sure and to check the system is equipped with a good grounding circuit;
5. Don’t put feet between the Bead Breaker shovel and the body during operation;
6. Warning instructions；
7. Pay attention to safety because it is an equipment with strong compressed air device ;

Caution
When the security warning labels are defaced or off, please recovery them in time! Do not allow to operate when the security warning labels are missed or imperfect.
Do not allow to set any objects to obscure the security warning labels.
Clients can self-set the warning labels (as right picture show) at any necessary positions.

Technical data

Rim dimensions defined at above table are based on the iron wheel rims. Aluminum rims are thicker than the iron wheel rims, so here above rim dimensions are just for the reference.

Transport

When transporting, the machine should be with original package and placed according to the mark on the package. For the already packaged machine should be handled with a corresponding tonnage forklift for loading and unloading. The location to insert the fork feet shown as Fig 1

Unpacking & Inspection

Pull out the nail which is nailed on the plate with tip jaw, unpack the carton and plastic cover. Check to make sure all parts shown on the spare parts list are included. If any parts are missing or broken, please contact the manufacturer or dealer ASAP.

Workplace requirements

Choose workplace in compliance with safety regulations. Connect power supply and air source according to manual and workplace must have good air condition; in order to make the machine run well, its workplace requires at least clear space from each wall shown as Fig 2. If installing it outdoor, it must be protected by roof against rain and sunshine.
Warning: the machine with motor must not be operated in explosive atmosphere.

Position and installation

1. Unscrew the nuts at the bottom, position the machine and calibrate it with the horizontal rule. Mount the machine with all the screws and to ensure the machine is stable. Make sure the system is equipped with a good grounding circuit for prevent electric leakage. And have operation range of ground for skid prevention.
2. Unscrew the nut A on the machine body B as shown in Fig 3.
   Lift the column  mount it on the machine body B by using the nut A through the bolt located on the machine body

• If the column becomes loose after a period of using, tight them immediately. Otherwise the result of damage to the tyre may happen.

 Electric and Pneumatic connections

Caution: Before installation and connection, check to be sure that the electricity power supply corresponds to the machine technical data. All the installation of electric and pneumatic devices must be operated by a professional electrician.
Connect the compressed air connector which is on the machine right side with compressed air system. The electric grid that the machine connects to must have fuses protection device and good outer cover grounding protection. Install the leakage automatic air switch on the maim power supply, leakage current is set at 30A
Caution: No power plug for this machine, the user should self-connect one power plug no less than 16A as well as in line with the machine voltage. Or directly connect with the power supply according to the above requirements.

Fig 4

Adjust ing operation

1. Tread Turntable Rotation Pedal (Z), turntable(Y) rotates in a clockwise direction; Lift Turntable Rotation Pedal（Y），turntable（Y）rotates in an anticlockwise direction
2.  Tread bead breaker pedal (U), bead breaker shovel (R) closing toward inside; Loose bead breaking pedal (U), bead breaking shovel (R) returns to original position.
3. Completely tread Jaws open and close Pedal (V)，four jaws on turntable(G) open. Tread again, jaws (G) close. When clamping pedal is at middle level, jaws stop Moving. Shown as Fig 4

Operation of tyre changer consists of three parts

1.  Breaking the tyre bead
2. Demounting the tyre
3. Mounting the tyre

Caution: Before any operations, don’t wear loose clothing and wear protective hat, gloves, and skid-proof shoes. Ensure to exhaust the air in the tyre completely, and remove all the wheel weights from the rim. Breaking the tyre bead
Ensure to exhaust the air in the tyre completely, place the tyre against the rubber buffer (S). Bring the paddle (R) against the bead about 10mm from the edge of the rim shown as Fig 5. Tread Bead breaker Pedal (U) to push paddle into tyre. Repeat the above operations on different positions around the tyre and both sides of tyre until tyre bead is released completely.

Demounting tyre
Caution Ensure to remove all the weights on the wheel rim and to exhaust the air in the tyre completely before this operation. Apply lubricating grease (or similar lubricant) around the tyre bead.
Caution: Without the lubricant may lead to badly wear and tear on tyre.
Clamp the wheel methods shown as below regarded to the ruled dimension:

• to clamp the wheel from outside:：
  Tread Jaws open and close Pedal（V）to halfway down to middle , position positioning for the four clamps (G) by reference scale on the Turntable（Y put the tyre on turntable, hold the rim, and tread the Jaws open and close Pedal (V) until the wheel is secured by the jaws.

• to clamp the wheel from inside:
  Positioning for the four clamps (G) and let them all closed. Put the tyre on the turntable and tread the Jaws open and close Pedal (V) to open the clamps thereby lock the wheel in place.
  Caution: Check to make sure the wheel firmly secured by the four clamps before next step.

• Lower the Vertical Arm (M) until the Mounting/demounting head (I) rests next to the edge of the rim, flip the Locking Handle (K) to lock the Vertical Arm and Swing Arm in position, and also adjust the Rocker Arm make Mounting/demounting head can raise 2-3mm automatically from the edge of the wheel rim. Insert the Lifting Lever (T) between the tyre bead and the front section of the mounting/demounting head (I), and move the tyre above the mounting/demounting head as shown as Fig 6. With the Lifting Lever held in position, tread the Turntable Rotation Pedal (U), rotate the Turntable (Y) in a clockwise direction until the tyre is completely separated from the wheel rim.
  For the other side tyre demounting, keep using the lifting lever to lift the tyre, make the other side tyre separated from the wheel rim.

Caution: Chains, bracelets, loose clothes and anything else close to the rotating parts will bring danger to the operator.

Mounting tyre
To avoid any damage on type, lubricate the tyre bead and the wheel rim with the lubrication recommended by manufacturer. Put on the tyre and check the situation.
Caution: When clamp the wheel rim, don’t put your hands on the wheel rim to avoid injury during this operation.

If rim diameter and width are same as that of tyre, it is not necessary to loosen and lock vertical arm. Only put tyre on rim, move swing arm to position when demounting tyre, put one side of tyre bottom bead upon rear of demounting / mounting head, and the other side of tyre bottom bead below front of demounting / mounting head. Press tyre manually or by pressing roller of helping arm, rotate turntable and tyre bottom bead can be mounted. Repeat above operation to mount tyre top bead. ( Fig 7)

Helping application

Helping arm at right side is auxiliary device of tyre changer for helping operator to demount and mount tyre.

help arm Components
Each components of helping arm device are introduced as follows

• A- Swing arm
• B- Small helping arm
• C- Roller C D- Raise-fall roller handle
• F- Locking switch for helping arm G- Roller G The function of helping arm’s control handle is as follows: Roller lifting handle (D, Fig 8) is for lifting and lowering roller C.
• G so as to adjust tyre demounting / mounting vertical height. Operate handle
• (D, Fig 8) up, then roller C.  G goes up: Operate handle
• (D, Fig 8 )down, then roller C.
• G goes down.

Operation

It is difficult to demount and mount big low profile tyre. If operation is proper, it is very easy to use helping arm device to demount and mount tyre from rim. The helping arm device may also be used when demounting and mounting normal tyre with resistance.

• Clamp rim Firstly, press both side tyre loose as per operation instruction in user’s Fig 11 manual. Force of demounting and mounting is big when helping arm device is used. And rim may be damaged easily. It is recommended that to clamp rim from outside ( jaw protector may be installed on jaws) . Tread relevant pedal to make jaws open to clamp edge of rim, move helping arm’s rotary arm to far-end. Put on tyre, tread relevant pedal to make jaws close and to approach rim
• Demount tyre

1. Press tyre with right pressing roller  to a position 3cm lower than rim edge, lubricate tyre bead, rotate turntable, lift roller  ( Fig 9) |
2. Move demounting/mounting head close to edge of rim, keep a 2-3mm gap between demounting/mounting head and rim plane, operate locking handle (K, Fig 4) to lock vertical arm, adjust screw bolt in column to position swing arm. make sure 2-3mm gan between the demounting/mounting head and rim edae side
3. Nearby demounting/mounting head, insert lift lever N into tyre，use lift lever to lift bead upon knob of demounting / mounting head. Manually rotate roller C to inner side，pull handle D down, make roller C to press rim，keep 3-5mm gap between demounting/mounting head and rim, make sure demounting/mounting head not damage rim, rotate turntable, demount tyre upper bead ( Fig 11)
4. Push handle D up，lift roller，press switch F，loosen right pressing arm,
   Lift tyre up, insert lifting level into bottom tyre bead nearby demounting/mounting head, lift bead upon knob of demounting / mounting head and rotate turntable to demount down tyre bead

Mount tyre

1. Lubricate tyre and rim edge with lubricant to avoid damage of tyre.
   Adjust height of demounting/mounting head and make tyre bottom bead upon rear of demounting/mounting head and below front of emounting/mounting head. Rotate turntable to mount bottom bead.

2. Make tyre top bead upon rear of demounting/mounting head and
   below front of mounting/mounting head, move right pressing arm and make sure it is locked, pull handle D down to make roller to press top bead to position below demounting/mounting head. Lock tyre pressing head of 009help arm (Fig

17. on rim edge, rotate turntable, finish tyre mounting .

Help Arm Components

All the functional parts of the this auxiliary device

1. rotating arm 2, rise-fall switch handle Fig 13
   tire pressing head (upper) 4, tire pressing head (bottom)

2.  tire lifting roller head
   The specifications for switch handle of help arm 009: (shown as in Fig 13)
   The rise-fall switch handle (2, Fig 13) is to control the tyre pressing devices for adjusting the height of tyre dismounted or mounted.

Help Arm operation:
Demount and mounting a wide flat tyre is never that easy, with the proper operation of Auxiliary arm system to demount and mounting tyre from wheel rim makes the job simpler. Auxiliary arm system can be used with normal tyres as well. First of all, follow the instruction manual to fix the tyre in position. During the demounting & mounting process, the advice provides the following miscellaneous function:

Fixing the tire
Lower the tyre pressing devices (3, 4 Fig 14) next to the rim canter, press the rim down to firmly fix the tyre in place, this method can fix the tyre more stable.

• Demounting the tire

  1. Breaking upper tyre bead
     Remove tyre pressing device (down)(4 Fig 14), rotate arm (up) (1, Fig 14) to set tyre pressing device(up) above the tyre, lower tyre pressing device(up) by rise-fall switch handle (2 Fig 14) to fit the arc between tyre and pressing device(up), press down the tyre bead (do not to press the rim). Rotate the turntable; pressing device (up) will follow in synchrony. This will loosen the upper tyre bead, repeat this process if necessary to achieve the best result. (Fig.14)
     Attention: Lubricate the tire pressing device and the bead to prevent scratching the tyre.

  2. Demounting upper tire.
     Move the pressing device (up) close the mounting/demounting head, press the pressing device on the tyre bead by rise-fall switch handle, lubricate the rim edge, insert bead lifting tool (5, Fig 15) to detach tyre and rim. Raise pressing device (up) to the opposite, press down the rise-fall switch handle to enable pressing head (up) to depress tyre about 4-6cm from the rim which make enough space for the opposite site. Use lift lever to lift the bead out then hang the bead on the mounting/demounting head, lubricate the tire. Rotate the turntable, dismount the upper tyre bead. Fig.15

  3. Detach tyre
     Use the end of pressing head (up) with tyre pressing device to lift up the tyre from rim; Use bead lifting tool flip up the bottom tyre edge and hang it on the mounting/demounting head. Remove pressing head (up), depress the power supply pedal to rotate the turntable and completely detach the tyre out from tyre rim. Fig.16

Mounting the tire
While mounting the tyre, move the auxiliary tire pressing head (up) near the mounting/demounting head (distance 3¬4cm), lower “tire pressing head (up)” to press down the tyre 3-5cm below mounting/demounting head, rotate Fig 17 turntable, tire pressing head (up) will follow in synchrony as to rotate and press the tyre down in tyre rim, no intervention is needed during this process.

Attention:
To prevent collision of help arm and mounting/demounting head, do not excessive rotate turntale while using help arm;
Make sure the tire pressing head (up) never press on the tyre rim, the friction between them will damage the tyre rim! Keep your hands away from the tire pressing head (up)!
NOTE: It should be specially noted for below operation.

1. Smear lubricant on tyre bead to protect tyre
2. make hands far away from roller

Rapid tyre inflation syste  ( only suitable for the T-suffix version machine)

Rapid Tire Inflation Device
Note: before inflating operation, please make sure the pneumatic power supply connect well.

Before operation, must check the devices perform well as follow:

• Press Rapid Tire Inflation Pedal to the middle position (Fig 14, position 1), the inflating head should give air.
• Press Rapid Tire Inflation Pedal all the way down (Fig 14, position 2), a strong air blast should come from the holes in the four jaws’ locking sliders. (Fig 15)

Wheel rim lock and Tire inflation

Note：A wheel can explode if:

1. the diameter of the rim is not exactly the same at the tyre’s.
2. the rim or tyre are defective.
3. the tyre is inflated to a pressure higher than the maximum recommended by the manufacturer.
4.  the operator does not observe the requisite safety regulations.

Inflation for tire with inner tube

1. Remove the valve stem.
2. Check to be certain that tyre and rim diameter correspond.
3. Check to be certain that rim and beads are sufficiently lubricated.
4. Press the pedal down to the middle position to start inflation.
5. Release frequently the inflating pedal to check pressure on the manometer. If the air pressure is too high, press the button under the manometer for release the rest air until the correct pressure is reached.

Inflation for tubeless tire
Note: When inflating tubeless tire using a strong jet of air, the wheel must be clamped from the inside of the rim.

1. Remove the valve stem.
2. Check to be certain that tire and rim diameter correspond.
3. Check to be certain that rim and beads are sufficiently lubricated.
4. Press the pedal down to the middle position to start inflation.
5.  If the bead of the tyre is not well seated, due to a strong bead, lift tyre manually until the upper bead seals against the rim, then press the pedal all the way down. A strong jet of air will be released through the nozzles in the slides and this will help the bead seal.
6. Release the tyre, set the pedal back to the middle position and continue to inflate the tyre to the required pressure. If the air pressure is too high, press the button under the manometer for release the rest air until the correct pressure is reached.

NOTE

1. If not observe following warning and instruction, it may cause serious injury or death to operators or people beside . When inflating tyre or locking rim, air pressure must not exceed 3.5bar（50psi）.
2. If higher air pressure is required to inflate tyre, take tyre off from tyre changer, and put it into inflating cage, then start inflating. It is strictly forbidden that inflating tyre with pressure higher than that recommended by tyre manufacturer
3. Only operator who has been specially trained can operate. All other people are not allowed to operate or approach the tyre changer.

 Movingma chine

A forklift is required to move the tyre changer. Cut off air supply and electricity supply, lift base a little bit, insert lift fork into bottom base, move tyre changer to new position, then fix tightly
NOTE: installation position of tyre changer must comply with safety regulation.

Maintenance

Caution: only the professional persons can do the maintenance. To prolong the machine’s life, maintain the machine timely according to the manual. Otherwise, it will impact the reliability of the machine or even cause injury to operator and others nearby.
Caution: before performing any maintenance, disconnect the tyre changer from the electric power supply and pneumatic power supply, and tread the Jaws open and close Pedal or Turntable Rotation Pedal for 3~4 times to evacuate all compressed air from the machine. Damaged parts must be replaced by professional persons with the spare parts provided by manufacturer.

• Clean the machine once every day after work. Clean the dirt on the turntable with diesel oil once per week and lubricate the slides and clamps.

• Following maintenance must be done at least once per month: Check oil level in Oil Fog Maker, please be filled with SAB30# oil if need. Unserew with hex wrench (E). Based on connection of compressed air, Inlet» first to tread Jaws open and close Pedal or Turntable Rotation Pedal 5-6 times, and then check whether oil in Oil Fog Maker drops down a drip of oil. For continuous operation, tread twice every time, drop down a drip of oil, otherwise adjust the screw (D) that controlled oil enters with minus screwdriver. (Fig19

• As shown in Figure 19-1, when you found there are some water in the cup, push up the drain valve to drain away water with your fingers; loosen your fingers after drained water, drain valve can be automatic closed under the action of the spring. Cupe Outlet• Oil cup«’ Drain valve+ Fig 19-1+

• Note: After the first 20 days of use, retighten the jaws with tightening screws (B) on the Turntable (Fig 20)

• Note: in the event of turntable lose power, check to see if the belt is tight as follow steps:

• Remove the left side cover by unscrewing the screws; adjust two screws located on the motor support, keep a suitable distance between motor support and motor base; tight the screws for the belt tension.(Fig 21)

• Caution: please disconnect the machine from electric power supply and pneumatic power supply.

• Note: In order to achieve the reliability of jaws and Bead Breaker shovel, operate as follows to keep their valves clean:

1. Remove the left side cover of the machine body by unscrewing the two screws;
2. Loosen the valve mufflers (A) which belong to Jaws open and close Pedal and Bead Breaker Pedal;
3. Clean the mufflers with compressed air; please replace it referring to the spare parts list if it is damaged. (Fig 22)

Troubleshooting table

Replace the motor if it was broken.

Demount or fix the wheel, the turntable can’t lock (spin with wheel);

The jaws delay to open/close; The turntable locks the rim incorrectly.

| Leakage of Air network| Check all the parts network.| on  the| air
The clamping cylinder can’t work.| Replace the cylinder piston.
Worn jaws| Replace the jaws.
Broken cylinder| washers| of| the| chuck| Replace it.
The mounting/demounting head always touch the rim during operation.| The locking plate incorrectly adjust or unqualified.| Replace or adjust it.
Screws on the chuck loose; the Hexagonal Vertical Arm can’t be locked by Locking Plate| Tighten the screws; Locking Plate.| replace| the
The Bead Breaker Pedal and Jaw open and close Pedal can’t turn back to the original position.| pedal spring broken| Replace it.
The Bead Breaker shovel operates difficultly.| Jammed silencer| Clean it or replace it.
The washer on the Bead Breaker cylinder is broken.| Replace it.

Spare parts or dering guide

1.  First get the damaged or the product samples which have to stock up，and confirm the quantity of parts.
2.  In order to avoid the mistakes, confirm the specification of the parts which need to replace.
   Confirmation as follows：According to the using range and position of the parts, find the corresponding code from the exploded drawing and record the full code(section 16).For the customers with many models, if the same accessories in
   Different models, the ERP information coding shows different serial number, for example, lifting lever: the ERP information coding is C-200-580000-0,the series number in different models,shows12.200-12 or other forms of series number, that belong to the same accessories. So full in the list can be classified into the spare parts category.
   For example, we need to buy crow bar, because crow bar always placed in crow bar set inside, so we locate the exploded drawing as below:

See number “12”from the figure, then find all the messages from the list ,and record it. As the following figure

• Record the information

12| C-200-580000-0| Lifting

lever

---|---|---

•  Collect the details information of the products For example

• Contact our spare parts department to confirm the order information.
• Confirm the order information are correct, then according to the order of supply and demand information delivery to you timely

Special Announcement

• The company reserves the right to change the parts specifications without prior notice。
• The company Modified and improved the products, but don’t have the obligation to the products which had out of the factory.

Vulnerability consumable spare parts list

D20018412
226| S-005-020075-0| V- seal 20287.5| 228-365| S-000-180500-0| O-seal Ø1805
227| S-000-063265-0| O- seal  632.65| 200-426| S-060-016000-1| Reverse switch
200-228| C-200-540000-0| clamp cylinder piston Ø70| 521| S-000-030355-0| O- seal Ø 303.55
232| S-000-019262-0| O- seal  Ø19.6×2.62| A86| S-030-010400-0| Water drain valve
306| S-000-016265-0| O- seal      Ø 162.65| 200-532| S-000-059262-0| O- seal 59.92.62
307| S-000-020265-0| O- seal  Ø 202.65| 604| S-042-000686-0| Tyre changer belt A-28
228-362| S-000-195265-0| O-seal Ø198*3.1| 811| S-033-330000-0| Oil fog maker3300
| | | | |

Remark：The parts in this list are vulnerability consumable spare parts ，if you have other parts order please query the accessories instruction manual.

Exploded drawing

(EPCH4 – M5 * 0.8)

108| S-000-030355-0| O-seal  Ø 303.55
109| CX-007-180600-0| 098 Swing arm spring plate
110| C-007-180700-0| 098 Swing arm spring
111| CX-007-180800-0| 098 Swing arm plate washer
112| B-055-300002-0| Snap ring Ø30(hole)
113| S-000-005200-0| O-seal Ø 5.6X2
114| CX-098-080000-0| 098 Pneumatic lock barrel
115| B-010-060201-0| Hex Socket Head Bolt M6X20
116| C-298-480000-0| Locking plate cap
119| B-010-100301-0| Hex socket head bolt M1030
228-120| C-228-490000-0| Vertical arm cap 228
228-121| C-228-390000-0| Vertical arm spring U228
122| C-098-090000-0| Locking switch box
123| B-017-040301-0| Cross-round head screw M4X30
124| S-030-010414-2| Hand valve
127| S-023-010801-0| Muffler 1/8
128| B-040-102020-1| Washer φ 10202
130| B-001-100001-0| Self-locking nut M10
221-133| CX-221-160000-0| Vertical arm rod
221-134| C-228-520000-0| Vertical arm washer
136| CX-200-170000-0| Mount/demount head flat washer
137| B-014-100251-0| Outer hex bolt M10×25
098-148| CX-098-080000-0| 098 Pneumatic lock barrel
166| B-001-100001-0| Self-locking nut M10
2011-169| CX-298-22000-0| Hex locking board 2011
2011-170| CX-211-180000-0| Swing arm 2011
178| B-040-061210-1| Flat washer Ø6
179| B-050-060000-0| Spring washer Ø6
221-180| | Complete locking cylinder
221-182| C-221-090100-0| Locking cylinder piston
221-183| S-005-050065-1| V-seal 50606.5
221-184| S-000-005200-0| O- seal  Ø 5.62
185| B-010-060551-0| Hex socket head bolt M6×55
221-186| CX-221-090200-0| Locking cylinder cover
221-187| S-000-052200-0| O sealφ 522
188| CX-098-030000-0| Pressing arm pin (right)
189| B-001-160001-1| Self-locking nut M16X1.5
221-198| C-221-400000-0| Hex locking board spring
135-8#| CW-113-259200-0| Complete mount/demount head 8#
2592-139| C-2592-150000-0| Mount/demount head 8#
141| B-007-120121-0| Hex socket head bolt M12X12
142| B-007-100121-0| Hex socket head bolt M10*12
2592-123| C-2592-150500-0| Mount/demount head flat protector 8#
200-140| C-200-150400-0| Hex round pin
2592-125| C-2592-150300-0| Mount/demount head Protector 8#

1220.51

219| B-040-123030-1| Flat washer
200-220| CX-200-300000-0| Connection rod nut
228-221| CX-228-110100-0| Jaw slide guide without pin
2098-222| C-298-100400-0| Threaded connect rod
2098-223| C-298-100200-0| Clamping cylinder piston rod φ

20*460

221-149| C-221-350100-0| Tilting cylinder cover without

handle

154| S-011-010808-0| Straight union 1/8-φ 8
226| S-005-020075-0| V-seal UHS-20287.5
145| S-000-068353-0| O-seal φ 683.53
221-151| C-221-550000-0| Tilting cylinder piston
229| B-040-122520-1| Flat washer Φ 12242
230| B-004-120071-1| Thin Nut M12
2098-231| C-298-100500-0| Clamping cylinder barrel 406
232| S-000-019262-0| O- seal φ 19.62.62
233| C-221-350300-0| Titling cylinder cover with

handle

234| S-018-010808-0| Quick union 1/8-Ø8
235| B-001-080001-0| Self-locking nut M8
2098-236| CW-105-209800-5| Complete clamping cylinder
237| CW-104-209800-0| Complete spe-shape  turntable

720

252| CX-298-130200-0| Turntable spacer
253| B-070-050016-0| Elastic cylindrical pin M5X16
254| B-012-120301-0| Hex socket head bolt M12*30

231-13| C-231-360000-0| Bead breaker arm spring| 231-332| CX-231-030900-0| Enlarge bead breaker arm rotating

washer φ 16.5408

---|---|---|---|---|---
301| B-010-140301-0| Hex socket head bolt

M14*30

| 231-333| CX-231-030800-0|

Enlarge bead breaker arm rotating shaft

303| S-018-010408-0| 2-way Union (90°) 1/4-Ø8| 228-334| | Complete Bead breaker cylinder
304| B-001-160001-1| Self-locking nut M16X1.5| 344| B-001-080001-0| Self- locking nut M8
305| B-040-162820-1| Flat washer φ 16282| 350| CW-112-209800-0| Bead breaker cylinder exhaust valve
306| S-000-016265-0| O- seal φ 162.65| 351| S-012-010808-0| Quick union 1/8- Ø 8
307| S-000-019262-0| O- seal φ 19.62.62|

352

| C-098-600200-0| Bead breaker cylinder exhaust valve

cover

200-310| C-200-050100-0| Bead breaker cylinder

piston rod

|

353

|

C-098-600400-0

| Seal Washer

200-315

|

CX-200-070000-0

| Bead breaker shovel

assembly

| 354| C-098-600300-0| Bidirectional Seal
316| B-010-120901-0| Hex socket head bolt

M12*90

| 355| C-098-600100-0| Bead breaker cylinder exhaust valve

barrel

317| B-001-160001-1| Self-locking nut M16X1.5| 356| S-023-010401-6| Muffler 1/4
318| U-006-000001-1| Bronze stripes| 357| S-010-010408-0| Quick straight union 1/4- Ø8
319| B-050-140000-0| Spring washer Ø14| 358| CZ-298-050900-0| Nylon cover
320| B-055-160001-0| Snap Ring Ø 16| 359| S-005-0200075-0| V-seal 20287.5
321| | Flat| 228-361| CX-298-050500-0| Bead breaker cylinder cover assembly
231-322| CX-231-030000-0| Enlarge bead breaker arm

231

| 228-362| S-000-195265-0| O-seal Ø1953.1
200-323| CX-200-040000-0| Bead breaker arm pin| 363| S-005-200184-0| Y-seal D20018412
325| B-040-122520-1| Flat washer Φ 12242| 228-364| C-298-050200-0| Bead breaker cylinder piston
326| B-001-120001-0| Self-locking nut M12| 228-365| S-000-180500-0| O-seal φ 1805
331| B-001-160001-0| Self-locking nut M16| 228-366| C-298-051000-0| Pull rod bolt
| | | 228-367| C-298-050300-0| Bead breaker cylinder barrel D200
| | | 228-368| C-298-051100-0| Bead breaker cylinder rear cover
| | |

200-370

|

C-200-070600-0

| Bead breaker shovel protection

cover(optional)

228-401| CX-228-060400-0| Reverse switch pedal| 429| B-040-040000-1| Flat Washer Ø4
---|---|---|---|---|---
228-402| CX-228-060300-0|

5-way valve pedal(right)

| 430| B-024-040161-0| Corss Round Head Screw

M4X16

228-404| CX-228-060200-0| 5-way valve pedal(left)| 200-431| C-200-530000-0| Reverse switch handle
405| B-055-120001-0| Snap Ring Ø12| 432| B-001-060001-0| Self-locking nut M6
406| B-040-122520-1| Flat washer Φ 12242| 433| B-040-030000-1| Flat Washer Ø3
407| B-024-040301-0| Cross Head Screw

M4X30

| 434| B-017-030161-0|

Cross Head Screw M3X18

408| B-040-040000-1| Flat Washer Ø4| 200-435| CX-200-060600-0| Pedal Connection Rod
409| B-001-040001-0| Self-locking nut M4| 436| B-001-080001-0| Self-locking nut M8
410| B-001-080001-0| Self-locking nut M8| 437| CX-221-060700-0| Pedal Front Shaft
411| B-040-081715-1| Flat washer Φ 8171.5| 438| B-004-080001-0| Nut M8
200-412| C-200-060100-0| Pedal suport board| 439| C-200-370000-0| Pedal twist spring
221-413| C-221-060100-0| Pedal support board| 440| B-010-080501-0| Hex Socket Head Bolt M8X50
200-414| C-200-380000-0| Pedal Spring| 441| B-010-080201-0| Hex socket head bolt M820
200-415| C-200-061500-0| Cam| 442| S-012-010808-0| Quick union 1/8- Ø 8
200-416| C-200-810000-0| Cam washer| 445| S-016-010808-2| Quick T-union 1/8-2 Ø 8
417| B-010-060201-0| Hex Socket Head Bolt

M6X20

| 448| B-007-180081-R|

Hex socket head bolt 1/8*8

418| | | 200-449| C-200-060901-0| 5-way valve barrel
419| CW-110-021100-A| “5-way valve (inflating,

without rod)”

| | |
420| B-019-290121-0| Cross Head Self

Tapping Screw ST2.9*12

| 200-451| C-200-061100-0|

5-way valve cover

200-421| CX-200-060500-0| Cam cover| 452| B-024-290121-0| “Cross Head Screw St2,9X14”
422| CW-110-020000-0| “5-way valve (L-union,

without rod)”

| 453| S-023-010801-0|

Muffler 1/8

423| CW-110-020001-0| “5-way valve (T-union,

without rod)”

| 200-455| CX-200-061200-0|

5-way valve rod

200-424| C-200-061400-0| Reverse Switch Cover| 200-456| C-200-061000-0| 5-way valve rod spacer
425| B-004-040001-0| Hexagon nut M4| 457| S-000-012400-0| O-sealφ 12204
200-426| S-060-016000-1| Reverse switch| 221A-458| CX-221-650000-A| 5-way valve rod A
427| B-010-060201-0| Hex Socket Head Bolt

M6X20

| 459| | Power supply cable
428| B-040-061210-1| Flat washer Ø 6X12X1| 616| | Motor cable
| | | 203A-480| CW-109-020300-A| Complete 4-pedals assembly

203A

M6X20

A46| S-015-010808-2| 1/8-2φ 8
A48| B-007-040061-0| Hex socket head bolt M46
221A-A49| CX-221-430200-A| Rotating valve mandrel A
221A-A71| CW-106-022102-A| “Complete Rotating valve A2,plastic”

(optional )

A28| S-012-010212-0| Quick Union 1/2
A30| CX-098-100000-0| Small Air-tank assembly
A32| S-030-010400-8| safety valve
A34| S-017-010212-2| Quick T- union 1/2-2 Ø12
A35| S-010-010212-0| Quick straight union 1/2- Ø12
A66| B-001-100001-0| Self-locking nut M10
A67| B-040-102020-1| Washer φ 10202
A68| CX-221-620300-A| Limit Spring Plate
A69| C-201-670000-A| Limit Spring
A70| B-010-100601-0| Hex Socket Bolt M10X60
221A-A90| CW-112-020201-Y| “Complete exhaust valve, plastic”

M6*30

F917| | Air hose(PU)64
F918| CX-005-200000-0| Backing Plate up/down Valve
F919| B-017-040301-0| Cross-round head screw M4X30
F920| B-024-050161-1| Screw
F921| S-012-010406-0| Quick union 1/4-φ 6
F922| S-030-010818-0| Handle valve
F923| B-004-040001-1| Hex nut M4
F924| S-023-010801-0| Muffler 1/8
F925| C-007-181000-0| Control valve protection cover
F926| CX-009-030000-0| 009 Auxiliary pressing arm
F927| B-017-040161-0| Cross head screw M416
F928| B-007-120161-0| Hex socket head bolt M12X16
F929| CX-200-140000-0| Big washer
F930| B-001-160001-0| Self-locking nut M16
F931| C-009-110000-0| Tire lifting roller head
F912| CW-105-020900-0| Complete 009 help arm cylinder
F912-1| C-009-070400-2| 009 help arm cylinder piston rod
F912-2| C-009-070100-2| 009 help arm cylinder front cover
F912-3| S-000-025265-0| O-seal φ 252.65
F912-4| S-000-011180-0| O-sealφ 111.8
F9827-12| U-006-000001-0| Guide tape
F9827-8| CX-009-070300-0| 009 help arm cylinder barrel
F9827-10| S-000-063265-0| O-seal  φ 632.65
F9827-11| S-000-063355-0| O-seal φ 633.55
F9827-6| C-098-075400-0| 009 help arm cylinder piston Φ

70

F9827-7| B-001-120001-0| Self-locking nut M12
F9827-5| C-098-070600-0| Cylinder washer Φ 315015
F9827-13| CX-098-070200-0| 009 help arm cylinder back cover

M4X30

F9807| B-007-100121-0| Hex socket head bolt M10*12
F9809| S-010-050004-0| Quick insert through joint M5

– Ø 4 (EPCH4 – M5 * 0.8)

F9810| B-010-050161-0| Hex socket head bolt M516
F9813| S-012-010406-0| Quick union 1/4-φ 6
F9814| B-004-040001-1| Hex nut M4
F9815| S-030-010818-0| Handle valve
F9816| S-023-010801-6| Muffler
F9817| S-012-010406-0| Quick union 1/4-φ 6
F9818| S-013-104206-0| Quick T-union 2xO6-O4
F9820| S-017-010806-2| T-union 1/8-2Ø6
F9823| C-007-181000-0| Control valve protection

cover

F9827| CA-005-209800-2| #N/A
F9828| S-012-010406-0| Quick union 1/4-φ 6
F9829| CX-098-040000-0| Pressing roller bracket

support

F9830| C-098-060100-0| Tyre pressing roller 1
F9831| B-055-300002-0| Snap ring Ø30(hole)
F9832| CX-098-050000-0| Tyre pressing roller shaft
F9833| C-098-060200-0| Tyre pressing roller 1
F9827| CW-105-209800-2| Complete 098 cylinder
---|---|---
F9827-1| C-098-070400-2| Help arm cylinder piston

rod

F9827-2| C-098-070100-0| Help arm cylinder front

cover

F9827-3| B-055-400002-0| Snap ring φ 40
F9827-4| S-000-030265-0| O-sealφ 30*2.65
F9827-5| C-098-070600-0| Cylinder washer Φ

315015

F9827-6| C-098-075400-0| 009 help arm cylinder

piston Φ 70

F9827-7| B-001-120001-0| Self-locking nut M12
F9827-8| CX-009-070300-0| Help arm cylinder barrel
F9827-9| C-098-070500-0| Guide cover φ 303315
F9827-10| S-000-063265-0| O-seal  φ 632.65
F9827-11| S-000-063355-0| O-seal φ 633.55
F9827-12| U-006-000001-0| Guide tape
F9827-13| CX-098-070200-0| Cylinder back cover

Circuit diagram

Pneumatic drawing

Documents / Resources

| APlusLift THA-28 Tire Machine [pdf] Installation Guide
THA-28 Tire Machine, THA-28, Tire Machine, Machine
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