GEBERIT EFP 203 Pressing Tool Instruction Manual
- July 27, 2024
- GEBERIT
Table of Contents
GEBERIT EFP 203 Pressing Tool
Product Usage Instructions
Operation
- Unplug the power cord.
- Turn and pull out the press head.
- Rotate the retaining bolt to the rear until it stops.
- Insert the press fitting.
Warnings
- Always wear appropriate safety gear.
- Use press fittings that match the diameter of the fittings to be processed.
Preconditions
- Connect the press tool to the power supply.
- Correctly place the press head on the press fitting.
Stopping the Pressing Process
If needed, the pressing process can be stopped at any time. See the manual for instructions on how to stop the pressing process.
Maintenance
Warning: Always unplug the power cord before performing maintenance.
General information
Note on this document
The original instructions were written in German. All other language versions are translations of the original instructions.
Basic safety notes
Intended use
The Geberit pressing tool is exclusively used for pressing Geberit pressing system pipes and press fittings.
Only use Geberit pressing attachments (pressing jaws, pressing collars and adapter jaws) that carry the compatibility mark.
The Geberit pressing tool is exclusively intended to be used in accordance with these operating instructions. Other uses are deemed to be improper and can lead to serious injury or death.
The Geberit pressing tool is not intended for:
- use with other manufacturers’ pressing attachments
- use without pressing attachments inserted
The Geberit pressing tool together with Geberit pressing attachments is not intended for:
- pressing objects other than those specified in the operating instructions
- pressing the pipes and press fittings of other manufacturers
- pressing press fittings which have different dimensions to the pressing attachment
User qualifications
Without suitable training, users cannot detect or may incorrectly estimate the hazards presented by the Geberit pressing tool. They are therefore at risk of seriously injuring themselves or others.
- Skilled persons qualified in pipe installations only may be permitted to use the Geberit pressing tool.
- Users must be conversant with and apply country-specific safety
- Users working with the Geberit pressing tool for the first time must have been instructed by an expert in the safe handling of the pressing tool or have attended a specialist
Following information and instructions
WARNING
**Read all safety warnings, instructions, illustrations and
specifications provided with this power tool.**
Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
- Save all warnings and instructions for future reference.
Read through and observe the following documents before commissioning:
- the accompanying “General safety notes for electric tools” document
- operating instructions for the Geberit pressing attachments in question
Avoiding hazards caused by defective Geberit pressing attachments
Geberit pressing attachments (pressing jaws, pressing collars, adapter jaws) are exposed to a great deal of stress during the pressing procedure and will wear out. The use of worn or damaged pressing attachments can lead to serious injuries or death as a result of flying fragments.
- Only use pressing attachments if they are in perfect working
- Adhere to maintenance
- Regularly inspect pressing attachments for defects and damage before and after every Check for incipient cracks in the pressing contour and on the flange.
- If incipient cracks are detected in the pressing attachment, cease using it.
Avoiding damage to Geberit pressing attachments caused by faulty pressing operations
WARNING
Risk of injury caused by the use of incorrect pressing attachments
Only use pressing attachments that correspond to the diameter of the press fittings to be processed.
Geberit pressing attachments can be damaged by faulty pressing operations or use; for example, if foreign bodies are pressed along with the pressfitting.
- Only use Geberit pressing attachments that carry the compatibility mark.
- Do not tilt the pressing attachment on the
- If you suspect that the pressing attachment is damaged, replace it and have the damaged pressing attachment tested by an authorized repair
Using personal protective equipment
Without suitable protective equipment, people may be seriously injured or killed by flying fragments from Geberit pressing attachments.
- Wear a protective helmet and protective goggles during the pressing
Maintenance and repairs only to be carried out by repair shops
Geberit pressing tools and Geberit pressing attachments that are not maintained, or are not professionally maintained, can cause serious accidents.
- Users must comply with the date of the next maintenance inspection, stated on the service sticker.
- Maintenance and repair work may only be performed by authorised repair shops.
- Perform maintenance on the Geberit pressing tool and Geberit pressing attachments according to → See “Maintenance”, page 28.
Avoiding health hazards posed by permanent operation
Limit values for vibration emission values and noise annoyance can be exceeded during continuous operation and be harmful to health.
- Wear vibration-absorbing gloves with rubber or foam
- Schedule breaks and activities in places not exposed to
- Wear ear
Explanation of symbols
Symbols in the instructions
Symbols on the Geberit pressing tool
Product Description
Structure and function
The Geberit pressing tool EFP 203 consists of:
- pressing tool with operating instructions
- pressing jaws with compatibility mark or adapter jaws and pressing collars with compatibility marks
- “General safety notes for electric tools” document
- transport case
The equipment may vary depending on the scope of delivery.
Item
no.
| Designation| Function/description
---|---|---
1| Pressing tool| –
2| Swivelling pressing
head
| Can be rotated 180°. This can only be rotated before
pressing
3
|
Warning note sticker
| • Warning sign: hazard from flying fragments
• Safety note: read the operating instructions before
commissioning and using the tool.
4
|
Pressing attachment
| • The pressing jaw or pressing collar with adapter jaw corresponds to the diameter of the pressfitting.
• Pressing attachment with warning note sticker
| | Item
no.
| Designation| Function/description
---|---|---
5| Retaining pin| Holds the pressing attachment in place.
6| Roller drive| Transfers the press capacity from the pressing tool to the
pressing attachment.
7| Release button| Press and hold: interrupts the pressing procedure. Roller
drive moves back into starting position.
8| Specification plate| –
9
|
Start button
| • Press and hold: starts the pressing procedure. Once a minimum force has been reached (indicated by the increase in motor speed), the positive control switches on and the pressing operation is carried out.
• Released before the minimum force is reached: roller drive moves back into starting position.
• Released after the minimum force is reached: roller drive
stops in the position that has been reached.
10| Compatibility mark| Pressing attachments that carry this symbol are compatible
with the pressing tool.
Technical data
| Nominal voltage | See specification plate |
|---|---|
| Power consumption | 450 W |
| Mains frequency | 50–60 Hz |
| Protection degree | IP30 |
| Protection class | II |
| Nominal force | 32 kN |
| Nominal period of operation | 30 minutes |
| Net weight | 3 kg |
| Sound pressure level at user’s ear1) | 78 dB(A) |
| Vibration emission value2) | ≤ 2.5 m/s² |
| Operating temperature | -20 – +60 °C |
| Mains cable length | 5 m |
Manufacturer
| Novopress GmbH & Co. KG, Scharnhorststrasse 1, 41460 Neuss,
Germany
- Measurement inaccuracy of the sound pressure level: 3 dB(A)
- Measurement inaccuracy of the vibration emission value: 1.5 m/s2
Note: The stated vibration emission value is measured according to a standardised test process and can be used for comparison with other tools. The stated vibration emission value can also be used for an introductory estimation of the interruption of use. The vibration emission value can differ from the stated value during the actual use of the tool, depending on the way the tool is used.
Authorized repair shops
The addresses of authorized repair shops can be requested from the Geberit sales companies.
Authorized repair shop for Germany
- Inicom Service GmbH Gewerbestrasse 50
- 88636 Illmensee, Germany
- Tel.: 07558 93848 100
Operation
Inserting Geberit pressing attachments
Pressing attachments are pressing jaws, pressing collars and adapter jaws.
Observe the user manuals of the Geberit pressing attachments. Check the pressing attachments according to the safety chapter.
- Disconnect the mains
- Turn the retaining pin by 180° to the front and remove it.
- Push the retaining pin in until the stop position is reached and turn it by 180° to the rear.
- **** Insert the pressing attachment into the pressing tool
Pressing with Geberit pressing attachments
WARNING
Risk of injury caused by flying fragments
Wear protective goggles and a protective helmet.
WARNING
Risk of injury caused by the use of incorrect pressing attachments
Only use pressing attachments that correspond to the diameter of the pressfittings to be processed.
The pressing procedure can be cancelled at any time. → See Cancelling the
pressing procedure
To improve ease of use, the pressing head of the pressing tool can be turned
to any position up to 180° before pressing. The pressing head can only be
rotated before the pressing procedure.
Risk of fire from heat build-up
Allow the pressing tool to cool down for at least 30 minutes after 30 minutes of continuous operation.
Do not place or store the hot pressing tool near easily flammable materials.
See the user manual for the Geberit pressing attachments in question.
The pressing procedure can be canceled at any time. → See Cancelling the pressing procedure.
To improve ease of use, the pressing head of the pressing tool can be turned to any position up to 180° before pressing. The pressing head can only be rotated before the pressing procedure.
Prerequisite
- Pipe ends are deburred and clean
- The pipe section and press-fitting are fitted together according to the installation manual of the piping
- The pressing attachment is inserted
-
Connect the pressing tool to the power supply system.
-
The tool is ready for
-
Fit the pressing attachment to the press-fitting correctly and do not titlt. See the user manual for the Geberit pressing attachments in question.
CAUTION
Danger of crushing
Keep hands away from the pressing attachment. -
Press the start button and keep it held down until the pressing operation is complete.
Result
- After the pressing operation has been completed, the roller drive returns to its starting The pressing tool is once more ready for operation.
Cancelling the pressing procedure
Press and hold the release button.
Result
- The roller drive in the pressing tool returns to its starting The pressing procedure must be repeated for a complete press connection. The pressing attachment must not be removed or rotated at this time.
Rectifying malfunctions
| Fault | Cause | Action |
|---|
Pressing tool cannot be started.
| Mains cable is not
connected.
| ▶ Connect the mains plug to the power
supply system.
Mains cable or mains plug is defective.| ▶ Have the mains cable and mains plug examined at an authorised repair
shop and replaced if necessary.
Pressing tool stops moving.
| ****
Network failure
| ▶ Release start button.
▶ Press and hold release button: roller drive moves to its starting position.
▶ Check the pressfitting for tightness and repeat the pressing operation if
necessary.
Maintenance
Maintenance regulations
| Interval | Maintenance work |
|---|
Regularly (before use, at the start of the working day)
| ▶ Check the pressing tool and mains cable for externally visible defects and damage that could affect safety.
▶ Clean and lubricate the pressing tool.
▶ Clean pressing attachments and check for defects, particularly for cracks in the material.
▶ Lubricate the pressing attachments. → See user manual for the Geberit pressing
attachments in question.
Every six months
| ▶ Have an authorised repair shop perform a test for safety-related defects or damage. However, this metro- logical measurement does not replace any country-specific regulations and legis- lation that might prescribe further checks
and maintenance work.
After two years at the latest, in accordance with the information on the service
sticker.
| ****
▶ Have an authorised repair shop check the press capacity and the state of wear.
Cleaning and lubricating the Geberit pressing tool
WARNING
Risk of fire from short circuit
Never clean the pressing tool with water or other liquids.
- Disconnect the mains
- Clean the roller drive, roller drive guide and retaining pin of the pressing tool.
- Use a brush to remove
CAUTION
Harmful substances
Observe the safety notes of the lubricant used.
- Lubricate the roller drive, roller drive guide and retaining pin with a lubricant recommended by Gereit.
- Wipe away excess lubricant using an absorbent cloth.
Disposal
Disposal of waste electrical and electronic equipment
The symbol of the crossed-out wheeled bin means that waste electrical and electronic equipment (WEEE) must be disposed of separately and not with other non-recyclable waste. End users are legally obliged to return old equipment to public waste disposal authorities, distributors, or Geberit for proper disposal. Many distributors of electrical and electronic equipment are obliged to take back WEEE free of charge. Contact the responsible sales or service company to return the WEEE to Geberit.
Used batteries and accumulators that are not enclosed within the old equipment, as well as lamps that can be removed from the old equipment in a non-destructive manner, must be separated from the old equipment before being handed over to a disposal point.
If personal data is stored on the old equipment, end users themselves are responsible for deleting it before handing it over to a disposal point.
Contact
Geberit International AG
Schachenstrasse 77, 8645 Jona, Switzerland documentation@geberit.com www.geberit.com
Person in charge of documentation
Jörg Schneider, Product Compliance, Geberit International AG, 8645 Jona, Switzerland
Conformity
Declaration of conformity for Geberit pressing tools
The corresponding declaration of conformity is included with the pressing tool. If the declaration of conformity is not included, it can be requested from the relevant Geberit local sales company.
FAQ
Q: How do I know if the pressing process is completed successfully?
A: The press tool will stop once the pressing process is complete. If it doesn’t stop, check if the power cord is connected properly or if there is a power outage.
Q: What should I do in case of a power outage during operation?
A: Connect the power cord back to the power supply once power is restored.