ManualsPro Shearer Shearer 4YCC4042A1090AC American Standard Instruction Manual

Shearer 4YCC4042A1090AC American Standard Instruction Manual

July 2, 2024
Shearer

Shearer 4YCC4042A1090AC American Standard

Shearer-4YCC4042A1090AC-American-Standard-Product

Product Information

Product Specifications

  • Model Number: 4YCC4042A1090AC
  • Part List Number: 0000097618
  • Power: 3/4 HP
  • Voltage: 230V
  • Rotation Speed: 1200-550 RPM
  • Blade Size: 48 blades, 10.62 x 10.68 inches
  • Material: Glass Fiber Polyester

Product Usage Instructions

BLOWER Parts List
The blower assembly consists of various parts including the motor, screws, brackets, and wheels. Follow the instructions carefully to assemble the blower unit.

MOTOR Assembly

  1. Install the constant torque motor (MOT19294) in the designated motor mount bracket (BRK03396).
  2. Secure the motor with screws (SCR02112) and nuts (NUT00487).
  3. Attach the blower wheel (WHL02558) to the motor shaft.
  4. Connect the motor to the controls as per the wiring diagram.

CABINET Assembly
The cabinet assembly involves upper and lower parts with panels, louvres, and supports for outdoor coil placement.

Outdoor Coil Support Installation

  1. Mount the outdoor coil support tubes (SUP05919) using screws (SCR01510) on the upper cabinet panel.
  2. Place the outdoor coil on the supports and secure it with the gaskets provided.
  3. Attach the top pipe support (TUB12006) for additional stability.

Frequently Asked Questions (FAQ)

  • Q: How do I determine the correct rotation direction for the blower wheel?
    A: The blower wheel is designed to rotate counterclockwise (CCW), as indicated in the product description. Ensure proper alignment during installation.

  • Q: Can I use different voltage specifications for the motor?
    A: No, it is recommended to use the specified voltage of 230V for the motor to ensure optimal performance and longevity of the product.

Part Description

TOP-LEVEL FOR 4YCC4042A1090AC

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090AC
Part No. Reference No. Quantity Description
0000097647~S *   BLOWER
0000097649~S *   CABINET – LOWER
0000097648~S *   CABINET – UPPER
0000097645~S *   CONTROLS
0000097644~S *   FAN
0000097641~S *   GENERAL ASSEMBLY
0000097651~S *   HEAT
0000097646~S *   MODEL NUMBER DESCRIPTION
0000097650~S *   OPTIONAL ACCESSORIES
0000097642~S *   OUTDOOR COIL
0000097643~S *   REFRIGERATION

BLOWER

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090AC
Part No. Reference No. Quantity Description
0000008696~P *   BLOWER PARTS LIST

BLOWER PARTS LIST

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090AC

Shearer-4YCC4042A1090AC-American-Standard-Fig- \(1\)

BLOWER PARTS LIST

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090AC
Part No. Reference No. Quantity Description
MOT19294 1 1 MOTOR; CONSTANT TORQUE, PROGRAMMED, 3/4 HP, 230V, 1200-550

RPM, CW
SCR02112| 2| 4| SCREW; ASSEMBLY-MOTOR MOUNT
BRK03543| 3| 1| BRACKET; BLOWER RETAINER, 4.32 X 5.64
SCR00998| 4| 2| SCREW; 10-16 B HXW 1/2 S
SCR00968| 5| 1| SCREW; 10-16 HEX WASHER, TYPE B, THREAD FORMING SCREW, 0.31 THREAD LENGTH, STEEL W/ZINC FINISH
NUT00487| 6a| 1| NUT; STEEL HEX, 1/4-20
SCR01584| 6b| 1| BOLT; 1/4-20 MA HX 1.5 S
WAS00646| 6c| 1| WASHER; STEEL SPRING LOCK, 1/4 INCH
BND00026| 7| 1| BAND; MOTOR MOUNT
BRK03396| 8| 4| BRACKET; ARM-MOTOR
WHL02558| 9| 1| WHEEL; BLOWER, 48 BLADES, CCW, CONCAVE DISC, 10.62 X 10.68
HUS03824| 10| 1| HOUSING; BLOWER LEFT SIDE WITH 4 MOUNTING HOLES, MOLDED GLASS FIBER POLYESTER, COLOR: NATURAL
CLP01088| 11| 4| CLIP; CLEAT-BLOWER
HUS03825| 12| 1| HOUSING; BLOWER RIGHT SIDE WITHOUT MOUNTING HOLES, MOLDED GLASS FIBER POLYESTER, COLOR: NATURAL

CABINET – LOWER

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090AC
Part No. Reference No. Quantity Description
0000008677~P *   CABINET – LOWER PARTS LIST

CABINET – LOWER PARTS LIST

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090ACShearer-4YCC4042A1090AC-American-Standard-Fig- \(2\)

CABINET – LOWER PARTS LIST

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090AC
Part No. Reference No. Quantity Description
PAI00074 * 1 PAINT; SPRAY, SLATE GREY, FULL GLOSS(88) (SHIPPING UOM 12 OZ

HAZ)
PLT04112| *| 1| PLATE; APPEARANCE NAMEPLATE, TRANE, 7.5 X 1.8
PNL32043| 1| 1| PANEL; SUPPLY AND RETURN, 58.13 X 20.88
COV04900| 2| 1| COVER; TOP, INDOOR, 58.33 X 44.08
PNL26625| 3| 1| PANEL; BLOWER BARRIER, 44.05 X 21.15
BAF01248| 4| 1| BAFFLE; AIR, 18 IN HIGH
COV04902| 5| 2| COVER; SUPPLY AND RETURN, 17.88 X 14.88
SHD00397| 6| 1| SHIELD; LOUVER, TOP, 5.0 X 1.9
GRM00118| 7| 1| GROMMET; 3/16 IN ID, NEOPRENE
BAF01392| 8a| 1| BAFFLE; AIR, 20.00 X 3.68
GRM00129| 8b| 2| GROMMET; SCREW
PNL32045| 9| 1| PANEL; GAS HEAT, 39.00 X 20.90
BUS00616| 10| 1| BUSHING; 1.62 DIA
PNL22042| 11a| 1| PANEL; GAS HEAT, 7.81 X 4.50
SCR01511| 11b| 4| SCREW; 10-16 B HXW 1/2 S
SHD00424| 12| 1| SHIELD; LOUVER, BOTTOM, 6.0 X 4.0
BRK03544| 13| 1| BRACKET; BLOWER SUPPORT, U-SHAPED, 3.00 X 2.00 X 2.83
PNL28755| 15| 1| PANEL; COMPRESSOR BARRIER, 27.22 W X 21.15 H
PNL22000| 16| 1| PANEL; CONTROL/HEAT ACCESS, 17.93 X 20.70
PNL22014| 17| 1| PANEL; BLOWER ACCESS, 27.36 X 20.70
PNL21998| 18| 1| PANEL; COMPRESSOR ACCESS, 20.7 X 12.7 & 20.7 X 15.5
PNL22040| 19| 1| PANEL; INDOOR COIL ACCESS, 25.42 X 20.70

CABINET – UPPER

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090AC
Part No. Reference No. Quantity Description
0000008697~P *   CABINET – UPPER PARTS LIST

CABINET – UPPER PARTS LIST

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090ACShearer-4YCC4042A1090AC-American-Standard-Fig- \(3\)

CABINET – UPPER PARTS LIST

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090AC
Part No. Reference No. Quantity Description
SCR01510 * 24 SCREW; 10-16 AB HXW 1/2 SN
COV03695 1 1 COVER; OUTDOOR, TOP, 58.33 X 44.08
PNL22001 2 4 PANEL; CORNER POST, 11.84 H
PNL32040 3 2 PANEL; METAL LOUVER, 49.25 X 11.40
PNL32038 4 2 PANEL; METAL LOUVER, 34.99 X 11.40
SUP05919 5 3 SUPPORT; OUTDOOR COIL, 3.0 DIA, WITH GASKET
TUB12006 6 3 TUBE; SUPPORT, TOP PIPE, .75 DIA, SCHEDULE 40 GREY PVC,

12.46 INCHES

SUP05918| 7| 3| SUPPORT; OUTDOOR COIL, 3.0 DIA, WITH GASKET

CONTROLS

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090AC
Part No. Reference No. Quantity Description
0000008698~P *   CONTROLS PARTS LIST

CONTROLS PARTS LIST

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090AC

Shearer-4YCC4042A1090AC-American-Standard-Fig- \(4\)

CONTROLS PARTS LIST

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090AC
Part No. Reference No. Quantity Description

CNT05640

|

1

|

1

| CONTROL; AIR PRESSURE, SPST, 28VA PILOT DUTY AT 24 VAC, 125VA PILOT DUTY AT 125VAC, SNAP ACTING CONTACTS, OPERATING TEMP RANGE: -40 TO 190F
WIR02151| 2| 1| WIRE; HIGH VOLTAGE, 47 IN LENGTH
WIR09939| 3| 1| WIRE; HARNESS – CONTROL
TRR01898| 4| 1| TRANSFORMER; 50VA, 208/240V PRI, 24V SEC
SWT01274| 5| 1| SWITCH; THERMAL LIMIT, OPEN AT 125, CLOSE AT 95 DEG. F
BRD00385| 6| 1| BOARD; TERMINAL, FAN, 24V, 3 POLE
CNT07230| 7| 1| CONTROL; SINGLE-STAGE, DIRECT SPARK IGNITION MODULE
CTR02994| 8| 1| CONTACTOR; 1 POLE + SHUNT, NO, 40 FLA AT 240V, 50/60 HZ, 40 RES AMPS, 32V COIL, 40 FLA AT 240/277/480/600V
LUG00014| 9| 1| LUG, GROUND

FAN

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090AC
Part No. Reference No. Quantity Description
0000008678~P *   FAN PARTS LIST

FAN PARTS LIST

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090AC

Shearer-4YCC4042A1090AC-American-Standard-Fig- \(5\)

FAN PARTS LIST

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090AC
Part No. Reference No. Quantity Description
FAN03849 1 1 FAN; SWEPT BLADE, 2 BLADE, ALUMINUM, 28 IN DIA, 30 DEG PITCH,

.50 IN BORE, CCW, 1 SET SCREW-STEEL, FINISH/PAINT
MOT13833| 2| 1| MOTOR; OUTDOOR, 1/4 HP, 200-230/60/1, 825 RPM, TYPE PSC, CCW, SLEEVE BEARINGS, 7.5 MFD CPT AT 370V
GRL01530| 3| 1| GRILL; OUTDOOR FAN, 30.64 IN MOUNTING DIA
SCR02086| 4| 4| SCREW; 10-32 TR-3 HXW 3/8 S
GRD01633| 5| 1| GUARD; TROUGH-LEAD

GENERAL ASSEMBLY

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090AC
Part No. Reference No. Quantity Description
0000008676~P *   GENERAL ASSEMBLY GRAPHIC

GENERAL ASSEMBLY GRAPHIC

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090ACShearer-4YCC4042A1090AC-American-Standard-Fig- \(6\)

HEAT

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090AC
Part No. Reference No. Quantity Description
0000008699~P *   HEAT PARTS LIST

HEAT PARTS LIST

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090ACShearer-4YCC4042A1090AC-American-Standard-Fig- \(7\)

HEAT PARTS LIST

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090AC
Part No. Reference No. Quantity Description
EXC02603 1 1 EXCHANGER; HEAT
SHD00398 2 1 SHIELD; HEAT, STAINLESS STEEL, 12.77 X 7.32
GKT04063 3 1 GASKET; COLLECTOR BOX, 20.96 X 14.82
BOF01930 4 1 BLOCKOFF; BARRIER-GAS HEAT, 21.16 X 18.30
TRB00121 5a 3 TURBULATOR; AND BRACKET ASSEMBLY
BRK03603 5b 3 BRACKET; TURBULATOR
SCR00998 5c 3 SCREW; 10-16 B HXW 1/2 S
HSE01563 6 1 HOSE; PRESSURE SWITCH, 5.00 X .188 ID X .094 WALL, TRANSLUCENT

SILICONE COMPOUND
SEN00297| 7| 1| SENSOR; FLAME
IGN00135| 8| 1| IGNITER; ELECTRODE, 22 INCH LEAD
HOD00519| 9| 1| HOOD; ASSEMBLY, FLUE
BNR01071| 10| 3| BURNER; 0.60 ID IN-SHOT BURNER, 0.036 THK 304 STAINLESS STEEL
VAL09033| 11| 1| VALVE; GAS, 1/2-14 NPT, 24V, 50/60 HZ, “J” SERIES
MFD01334| 12| 1| MANIFOLD; ASSEMBLY-GAS, INCLUDES (3) ORF01406
ORF01406| 13| 3| ORIFICE; GAS, .1040 DIA, # 37 DRILL, SPUD
RTR00981| 14| 1| RETAINER; BURNER, 10.65 L
BRK04542| 15| 1| BRACKET; BURNER
SWT02945| 16| 1| SWITCH; TEMP, 200 OPEN/CLOSE MANUAL, 25 AMP AT 240V, 125V PILOT DUTY, STAINLESS STEEL
BLW01371| 17| 1| BLOWER; INDUCER, 208-230/60/1, 3075 RPM, 1/44-1/39 HP, 2 MFD CPT AT 370 VAC, INCLUDES GKT04075
RSR00357| 18| 1| RESTRICTOR; FLUE OUTLET, 2.20 L X 0.50 W X 0.62 H
GKT04075| 19| 1| GASKET; INDUCER BLOWER

MODEL NUMBER DESCRIPTION

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090AC
Part No. Reference No. Quantity Description
0000008616~P *   MODEL NUMBER GRAPHIC

MODEL NUMBER GRAPHIC

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090ACShearer-4YCC4042A1090AC-American-Standard-Fig- \(8\)

OPTIONAL ACCESSORIES

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090AC
Part No. Reference No. Quantity Description
0000008701~P *   OPTIONAL ACCESSORIES LIST

OPTIONAL ACCESSORIES LIST

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090AC
Part No. Reference No. Quantity Description
BAYACCDOR2A * 1 KIT; ACCESS DOOR, 3-1/2 TO 5 TON MODELS (BAYACCDOR2AA)
BAYADAP052A * 1 KIT; CURB ADAPTER (BAYADAP052AA)
BAYADAP053A * 1 KIT; CURB ADAPTER (BAYADAP053AA)
BAYADAP054A * 1 KIT; CURB ADAPTER (BAYADAP054AA)
BAYCCHT102A * 1 KIT; CRANKCASE HEATER, 230V SCROLL COMPRESSORS

(BAYCCHT102AA) 6.5-7.5 DIA, 60W, 110L
BAYCOVR112A| | 1| KIT; 12 INCH DUCT SHROUD COVERS HORIZONTAL (BAYCOVR112AA)
BAYCOVR118A| | 1| KIT; 18 INCH DUCT SHROUD COVERS HORIZONTALLY (BAYCOVR118AA)
BAYCURB051A| | 1| KIT; FULL PERIMETER ROOF MOUNTING CURB (BAYCURB051AA)
BAYDMPR102A| | 1| KIT; OUTSIDE AIR, 2 POS DAMPER (BAYDMPR102AA)
BAYECON102A| | 1| ECONOMIZER; DOWN DISCHARGE, AND RAIN HOOD(BAYECON102AA)
BAYECON201A| | 1| ECONOMIZER; HORIZONTAL (BAYECON201AA)
BAYECONCOMB102| | 1| ECONOMIZER KIT
BAYENTH001A| | 1| KIT; ENTHALPY CONTROL (BAYENTH001AB)
BAYEXMK001A| | 1| KIT; EXTREME CONDITION MOUNTING KIT, USED WITH BAYCURB
BAYEXMK002B| | 1| KIT; EXTREME CONDITION MOUNTING KIT, USED WITH BAYUTIL
BAYEXMK003A| | 1| KIT; EXTREME CONDITION MOUNTING KIT, SLAB MOUNTING
BAYLIFT002B| | 1| KIT; LIFTING LUGS-BAYLIFT002B (CTN = 6 PIECES)
BAYLOAM105A| | 1| KIT; LOW AMBIENT COOLING, HEAD PRESSURE CONTROL (BAYLOAM105AA)
BAYLPKT101A| | 1| KIT; LP CONVERSION (BAYLPKT101AA)
BAYOSAH002A| | 1| KIT; OUTSIDE AIR, MANUAL DAMPER (BAYOSAH002AA)
BAYQSTK301A| | 1| KIT; QUICK START (BAYQSTK301AA)
BAYSQRD002A| | 1| KIT; SQUARE/ROUND DUCT ADAPTER (BAYSQRD002AB)
BAYUV102A| | 1| 36-WATT UV LIGHT KIT FOR MEDIUM-PACKAGED UNITS
KIT15326| | 1| KIT; ROOF CURB UTILITY EXTENSION KIT (BAYUTIL102BA)
THT00839| | 1| THERMOSTAT; REMOTE POTENTIOMETER, 60-90 DEG F (BAYSTAT023AA)
TMR00140| *| 1| TIMER; ANTISHORT CYCLE (BAYASCT001)

OUTDOOR COIL

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090AC
Part No. Reference No. Quantity Description
0000008700~P *   OUTDOOR COIL PARTS LIST

OUTDOOR COIL PARTS LIST

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090AC

Shearer-4YCC4042A1090AC-American-Standard-Fig- \(9\)

OUTDOOR COIL PARTS LIST

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090AC
Part No. Reference No. Quantity Description
COL25357 1 1 COIL; OUTDOOR, SPINE FIN, 55.67 L X 41.42 W X 12.50 H
SPC00391 2 8 SPACER; OUTDOOR COIL, 2.50 X 1.31. INCLUDES GASKET.

DHY01456

|

3

|

1

| DRIER; LIQUID LINE; SERVICE FIRST; 5 CU. IN.; DCL054/3S, 1/2 ODF INLET X 3/8 ODF OUTLET; 5.4 TON CAPACITY; APPROVED FOR MINERAL OIL AND POE OIL REFRIG

REFRIGERATION

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090AC
Part No. Reference No. Quantity Description
0000008679~P *   REFRIGERATION PARTS LIST

REFRIGERATION PARTS LIST

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090ACShearer-4YCC4042A1090AC-American-Standard-Fig- \(10\)

REFRIGERATION PARTS LIST

  • Parts List Number: 0000097618
  • Model Number: 4YCC4042A1090AC
Part No. Reference No. Quantity Description
TUB13911 * 1 TUBE; ASSEMBLY, SUCTION, INCLUDES LPCO
WIR04495 * 1 WIRE; PLUG, SCROLL COMPRESSOR, 3-WIRE (BK, OR, RD), 72 IN

TOTAL LENGTH

COM11527

|

1

|

1

| COMPRESSOR; SCROLL, ALLIANCE, SBA034B1CPZ, 3.0 TON, 34,000 BTUH, 208/230-60-1, R410-A, BRAZED, SUCTION 7/8, DISCHARGE 1/2, RLA 18.6
CPT00669| 2a| 1| CAPACITOR; DUAL, 45/7.5 MFD, 440V, ROUND, W/O RESISTOR
SRP00093| 2b| 1| STRAP;CAPACITOR
SCR01510| 2c| 2| SCREW; 10-16 AB HXW 1/2 SN
BLT00809| 3a| 4| BOLT; CARRIAGE, 5/16-18 X 1-3/4
ISR00007| 3b| 4| ISOLATOR; VIBRATION
GKT01820| 3c| 4| GASKET; 3/4 OD X 7/16 ID X .06 THK
NUT00355| 3d| 4| NUT; HEX, LOCK, 5/16IN.-18
NUT00890| 3e| 4| NUT; PALLET, 5/16-18 UNC 2B THD.
WAS00638| 3f| 4| WASHER; FLAT, 5/16 INCH
BOD00114| 4a| 3| BODY; VALVE, BRASS, 7/16 HEX, 7/16 -20 UNF-2A
CAP00455| 4b| 3| CAP; HUB, 7/16-20 STRAIGHT
COR00103| 4c| 3| CORE; VALVE, .79 LENGTH, .206-36 UNS-1 MOD. THD
SWT03546| 5| 1| SWITCH; LOW PRESSURE, OPEN @ 50 PSIG, CLOSE @ 70 PSIG
SWT03544| 6| 1| SWITCH; HIGH PRESSURE, SPST, OPEN @ 650 PSIG, CLOSE @ 500 PSIG, BRAZED
PAN02889| 7| 1| PAN; DRAIN, BLACK PVC, 35.70 X 7.75
VAL11901| 8a| 1| VALVE; EXPANSION, 3 TON, 3/8″ INLET X 1/2″ OUTLET, 200/80 PSIG, R410A
VAL11889| 8b| 1| VALVE; FLOW CONTROL ASSEMBLY, INCLUDES TXV AND DISTRIBUTOR
CLP01073| 9| 1| CLIP; BULB (RED)
GRM00103| 10| 1| GROMMET; SPLIT, COMPRESSOR
COL25349| 11| 1| COIL; INDOOR, MICROCHANNEL, 36.07 L X 20.00 H
TUB13267| 12| 1| TUBE; LIQUID LINE ASSEMBLY

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