ampREVOLT T25 Modular Battery Box Instruction Manual
- June 28, 2024
- ampREVOLT
Table of Contents
ampREVOLT T25 Modular Battery Box
Thank you for investing in our battery containment system for 4.5, 5.2 and 5.3kWh Tesla Battery Modules. Our unique design focuses on maximum flexibility for the end user, as well as personal safety, battery protection and longevity.
Recommended tools/supplies:
- T25 Torx Bit (included)
- Drill/driver, bit screwdriver, or ¼” socket for T25 bit
- Philips head PH2 screwdriver
- Blue thread-lock for all screw fasteners
- Angle grinder for modules with aluminum flanges or tin snips for those with plastic flanges
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Carefully unpack all battery box parts
All 1/8” aluminum plates have been powder-coated with the most rugged finish available, however they are not scratch-proof, so care should always be taken when handling. Be sure to use only mild soap and water when cleaning finish, however automotive polish (i.e. Mother’s Mag) can be used via a microfiber cloth to remove fingerprints or other blemishing. -
Assemble box sides – Right side
Note that the battery box sides are assembled from an assortment of six different panel types. Inspect the following drawings carefully as some panels do have similarities. Use M5 x .8 x 12 fasteners for this step, leaving them a little loose.
J. Repeat steps G, H, & I as needed. Number of modules box can accommodate is designated by the number of wider panels + 1. Thus, a four-module box requires three of these wider panels.
K. Finishing a side assembly requires two final smaller panels.
Assemble box sides – Left side
Use step two again to create mirror image of previous assembly.
Assemble box bottom panel
A. Locate ladder frame with fuse plate and lay with plate facing downward.
Join bottom and side assemblies
Insert module stoppers. Tighten all screws in side assemblies.
Remove module flange protrusions (2 per module)
Each S module has two spots where the mounting flange protrudes that should be
removed. If your flanges are plastic they can be easily removed with a pair of
tin-snips. If aluminum, an angle grinder can be used if done super carefully.
Slide on flange end-caps and covers
Slide on the included flange grey end-caps and white nylon covers on each side
of each module. NOTE: the end-caps fit snug around the flange end closest to
the high voltage terminals.
Slide in modules, starting at the bottom (recommended).
Insert module stops and fasten with the included side screws.
(1 x ½” screw and 1 x 5/8” screw per stopper)
Attach top, front and back panels
B. Note: For 6-module version and larger
For 6-module boxes and larger, you may prefer to install the included
H-Brackets for added stability. A. Remove four screws from the side plate
assemblies, as pictured. B. Partially thread four of the M5 x .8 x 30 screws.
C. Position the H-bracket. D. Screw in the fasteners the rest of the way. E.
Attach included lock washers and nuts.
APPENDIX: Battery
Documents / Resources
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ampREVOLT T25 Modular Battery
Box
[pdf] Instruction Manual
BHE_battbox_2.4, T25 Modular Battery Box, T25, Modular Battery Box, Battery
Box, Box
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