Straightpoint SU3714 Colt Clamp On Line Tensionmeter User Manual

SU3714 Colt Clamp On Line Tensionmeter

COLT

Clamp On Line Tensionmeter

IMPORTANT

To monitor loads using the COLT please download the Android/iOS COLT App and Manual

Crosby Straightpoint
123 Proxima Park, Houghton Avenue,
Waterlooville, Hampshire PO7 3DU · UK
Tel: +44(0)2392 484491 · straightpoint.com

EU DFCLARATION OF COMFORMITY

Product: Clamp On Line Tensionmeter COLT

Product Description:

The Straightpoint COLT is a lightweight wire rope tension
meter, for fast and accurate measurement of tensions up
to 11,000Ib or 5000 kg and up to 1” or 25mm diameter.

Manufactured using an integral, high accuracy,
Bluetooth module, the COLT transmits load data
wirelessly to any smart device running our free Android
or i05 opp.

Its main operational application is to be attached to
wiresicables that are already under tension, Once in
place, it allows the operator to quickly check tension on
Cables or wire ropes set at any angle.

Marking:

Manufacturer:

Straightpoint (UK) Limited,
123 Proxima Park
Houghton Avenue
Waterlooville

Hampshire
PO7 3DU, United Kingdom

This conformity is based upon compliance with the application of harmonized or applicable technical standards and, where applicable or
required, a European Union Notified Body certification,
Directives: The described product above, is in conformity with:
EU Machinery Directive 2006/42/EC;
EU Radio Equipment Directive 201 4/53/EU (RED Directive);
EU RoHS 201 5/863/EU.

Applicable EU Machinery Directive 2006/42/EC
Harmonised EN ISO 12100:2010 Safety of machinery – General principles for design—Risk assessment and risk reduction.

Standards: RED Directive
EN3O1 489-1 v2.2.3 (2019-11) ElectroMagnetic Compatibility (EMC) standard for radio equipment and services,
Part 1: Common technical requirements:

EN301 489-3 v2.1.2 (2021-03) ElectroMagnetic Compatibility (EMC) standard for radio equipment and services,
Part 3: Specific conditions for Short Range Devices (SRD) operating an frequencies between 9 kHz and 246 GHz;

EN301 489-17 v3.2.4 (2020-09) FlectroMagnetic Compatibility (EMC) standard for radio equipment and services,
Part 17: Specific conditions for Broadband Data Transmission Systems;

BS EN 62368-1:2020+A1 1:2020 Audio/video, information and communication technology equipment. Safety
fequirements.
RoHS
EN IEC 63000:2018 Technical documentation for the assessment of electrical and electronic products with respect
to the restriction of hazardous substances,
Notified Body. Self-declared
Quality Management: 150 9001:2015 Quality Management Systems Requirements: BSI Certificate No. FM 584438

Straightpoint (UK) Limited declare that under our sole responsibility for the manufacture and supply of the product detailed above, that it
conforms to the essential health and safety requirements of the listed applicable Directives and applicable harmonised technical Standards.

EU Authorised CROSBY FUROPE Signed, on behalf of Authorised Representative:
Representative: Industriepark Zone B N’26
B-2220 Heist op-den-Berg Rees
Belgium Name: Thomas Dietvorst
Position: General Manager
Date: August 30″ 2023

EU DFCLARATION OF COMFORMITY

Product: Clamp On Line Tensionmeter COLT

Product Description:

The Straightpoint COLT is a lightweight wire rope tension
meter, for fast and accurate measurement of tensions up
to 11,000Ib or 5000 kg and up to 1” or 25mm diameter.

Manufactured using an integral, high accuracy,
Bluetooth module, the COLT transmits load data
wirelessly to any smart device running our free Android
or i05 opp.

Its main operational application is to be attached to
wiresicables that are already under tension, Once in
place, it allows the operator to quickly check tension on
Cables or wire ropes set at any angle.

Marking:

Manufacturer:

Straightpoint (UK) Limited,
123 Proxima Park
Houghton Avenue
Waterlooville

Hampshire
PO7 3DU, United Kingdom

This conformity is based upon compliance with the application of harmonized or applicable technical standards and, where applicable or
required, a European Union Notified Body certification,

This conformity is based upon compliance with the application of UK Statutory Instruments (and their amendments) and/or applicable
technical standards’; and, where applicable, or required, UK Notified Body certification,

UK Regulations:

Applicable
Designated
Standards:

UK Notified Body:

Quality
Management

‘The described product above, is in conformity with:
The Supply of Machinery (Safety) Regulations 2008;
The Radio Equipment Regulations 2017;

The ROHS Regulations 2012,

The Supply of Machinery (Safety) Regulations 2008
EN ISO 12100:2010 Safety of machinery – General principles for design — Risk assessment and risk reduction,

The Radio Equipment Regulations 2017

EN301 489-1 v2.2.3 (2019-11) ElectroMagnetic Compatibility (EMG) standard for radio equipment and services,
Part 1: Common technical requirements,

EN301 489-3 v2.1.2 (2021-03) ElectroMagnetic Compatibility (EMC) standard for radio equipment and services,
Part 3: Specific conditions for Short Range Devices (SRD) operating on frequencies between 9 kHz and 246 GHz;

EN301 489-17 v3.2.4 (2020-09) ElectroMagnetic Compatibility (EMC) standard for radio equipment and services,
Part 17: Specific conditions for Broadband Data Transmission Systems;

BS EN 62368-1:2020+A11:2020 Audio/video, information and communication technology equipment. Safety
requirements.

RoHS.
EN IEC 63000:2018 Technical documentation for the assessment of electrical and electronic products with
respect to the restriction of hazardous substances,

Self-declared.

180 9001:2015 Quality Management Systems Requirements: BSI Certificate No. FM 584438

Straightpoint (UK) Limited declare that under our sole responsibility for the manufacture and supply of the product detailed above, that it
conforms to the essential heaith and safety requirements of the listed applicable UK Regulations and applicable designated technical

Standards.

Technical
Documentation
Available From:

Straightpoint (UK) Limited, Signed, on behalf of Straightpoint (UK) Limited:
123 Proxima Park

Houghton Avenue _

Waterlooville Name: Thomas Dietvorst :

Hampshire

Position: General Manager
PO7 3DU, United Kingdom Date: August 30″ 2023

SQS769 Issue 2
August 2023
Registered in England No. 04375389 · VAT Registered No. 793 2451 14
Registered Office: Suite 1, 7th Floor 50 Broadway, London, UK, SW1H 0BL
Crosby Straightpoint
123 Proxima Park, Houghton Avenue,
Waterlooville, Hampshire PO7 3DU · UK
Tel: +44(0)2392 484491 · straightpoint.com

THIS MANUAL WAS WRITTEN IN THE ENGLISH LANGUAGE AND PROFESSIONALLY
TRANSLATED TO ALL OTHER LANGUAGES CONTAINED WITHIN THIS DOCUMENT.
PLEASE NOTE THAT STRAIGHTPOINT ACCEPT NO RESPONSIBILITY FOR ANY ERRORS OR OMISSIONS.

Before using the COLT you must download and install the COLT2 app for Android or iOS.
WARNING: It is the responsibility of the operator to ensure that any wire rope being measured is not connected to any form of
electrical supply. If using the COLT at height local working at height guidance should be checked.

All products manufactured and sold by Crosby Straightpoint, are sold with the express understanding that the purchaser and user are
thoroughly familiar with the safe use, proper care and application of the product.
Responsibility for the safe use, proper care and application of the product rests with the user.
Failure of the product can occur due to misapplication, abuse, overloading, or improper care and maintenance.
There are numerous government and industry standards that cover products manufactured and sold by Crosby Straightpoint. This
document makes no attempt to reference all of them. We do reference standards that are most current like ASME B30.26-2010
“detachable load indicating devices.”
Ratings shown in Crosby Straightpoint literature are only applicable to new or “as new condition” products.
Rated capacities define the greatest force or load a product can carry under usual or normal environmental conditions. Shock loading
and extraordinary conditions must be taken into account when selecting products and product capacity.
Some of the products in the Crosby Straightpoint catalogues are designed for use with rigging hardware and components which could
be supplied from several different manufacturers. It is crucial that you read and understand the literature from these manufacturers,
as well as governmental standards and industry technical manuals.
The rated capacity, design factor and efficiency rating of each Crosby Straightpoint product may be affected by wear, misuse,
overloading, corrosion, deformation, intentional alteration, age and other use conditions.
The recommended proof load on all items manufactured and sold by Crosby Straightpoint is twice the working load limit (WLL), unless
otherwise shown. Proof testing is included on all Crosby Straightpoint load indicating products.

Affix steel disc to back of smart phone or inside of smart phone cover.
This will allow you to place the smart phone onto the mount on the COLT and use it hands-free.

Now unscrew the end of the handle to access the battery compartment.

Insert 2 x ‘C’ cell alkaline batteries.
WARNING: Make sure the positive terminal points into the handle.
Once inserted, screw the end of the handle back into place.
You may now connect your COLT to your smartphone using the COLT2 app.
Please refer to http://www.straightpoint.com/clamp-on-line-tensiometer for app instructions.

1. Unscrew handles 1 until axle and sheave is free from registers on both sides 2.
If the mechanism is tight after use then a lever can be inserted into the hole in the handle 3 to free it.
Do not use a socket on the axle to aid release.
2. Ensure registers and axle/sheave are clean and free from debris. Lubricate registers if necessary.
3. Identify the diameter of the wire rope you want to measure.
4. Adjust to desired position by unscrewing, sliding and then tightening – Insert Allen key or screw driver through the handle hole to tighten.
Top position: 22-25mm or 7/8” to 1” diameter.
Middle position: 9-21mm or 3/8” to 53/64” diameter.
Bottom position (closest to main body): 5-8mm or 3/16” to 5/16” diameter.
5. Tighten handle and sheave ensuring alignment to registers to firm hand tightness.
6. Ensure mechanism is well lubricated with Duck Oil and all sheaves spin freely.
7. Place the COLT horizontally on a flat surface and zero any load value showing on the App display before taking any measurements.
8. Adjustment mechanism and rear fixed sheave should be kept clean and well lubricated with Duck Oil .
To clean – loosen mechanism by undoing handles, clean debris from registers and threaded axle with a clean rag or compressed air,
lubricate with Duck Oil and then tighten ensuring smooth operation. Remove any excess oil as this will attract debris.

Holding the two handles, open the COLT, so it is ready to accept a wire rope.

Now fit the COLT to the wire rope to be measured, take care to ensure the wire rope is correctly sitting in the guide sheaves.

Close the COLT until the magnetic stop holds the handle in a closed position.
You can now measure and record tension using the COLT app.
Measure the tension on the COLT at least 3 times by clamping the wire rope on and off.
Please refer to http://www.straightpoint.com/clamp-on-line-tensiometer for instructions.

Adjustment mechanism 1 and rear fixed sheave 2 should be kept clean and well lubricated with Duck Oil.
All other moving components are sealed for the life of product and should only be maintained by Straightpoint.
These devices are sealed to IP67/NEMA6 standards.
The effects of solvent on the device can not be guaranteed, and should therefore be avoided.
Avoid use within 20-30 minutes of rapid changes in temperature, for example moving the device from a cold vehicle into a warm room.
The change in temperature can affect the accuracy of the device. The operating temperature is -10 to +50° C or 14 to 122° F.
Check that the load applied is within the working load limit of the device.
If it continues to display overload, contact your supplier.

These products are supplied with a certificate of calibration which is valid for one year.
After this date, it is recommended the device is recalibrated by Crosby Straightpoint or an approved calibration laboratory.
Contact the Crosby Straightpoint service department or your supplier for more information.
In the unlikely event of this device failing, fit new batteries and re-test. Only when this has been done should you contact your supplier
to report the fault. When reporting the fault it is important to give a full description of the problem and the type of application the device
is being used for.

Crosby Straightpoint warranty this product against malfunction for a period of two years from manufacture.

Conditions of warranty:

1. The equipment is used as described exactly in the operators manual supplied.
2. Whilst we make every effort to ensure each device is calibrated before despatch, Crosby Straightpoint do not accept responsibility for inaccurate readings indicated by this equipment.
3. In the event of malfunction, the device is returned to the manufacturer:
   Crosby Straightpoint , 123 Proxima Park, Houghton Avenue, Waterloovilles, Hants, PO7 3DU.
4. If we consider any malfunction to be caused by misuse, this warranty is void and any repair will be charged for accordingly.

To ensure proper functioning and safe operation, please read this manual carefully before setting up or
operating the COLT Clamp On Line Tensionmeter.
The following definitions apply to the terms “Warning” and “Caution”
“Warning” identifies conditions that may cause hazards to the user.
“Caution” identifies conditions and actions that may damage the COLT
Follow all safety guidelines specified in this User Manual.
WARNINGS
The COLT should only be used by trained personnel.
DO NOT use the COLT for any application other than for measuring/checking wire rope tension. Any other use of the COLT may cause
unknown hazards to the user.
The COLT must only be used as a hand-held device.
DO NOT use the COLT in environments other than those specified in this User Manual
This device is NOT designed for use in explosive atmospheres.
Ensure batteries are correctly fitted as detailed in this User Manual, particularly, that the correct polarity is observed.
Wear appropriate personal protection equipment when operating, repairing, or overhauling this tool.
Keep hair, fingers and loose clothing away from moving parts of the tool.
Inspect the instrument for damage before each use. Look for damaged sheaves or missing parts. DO NOT use the instrument if it
appears damaged or operates abnormally.
DO NOT modify the tool in any way. Modification will make void any applicable warranties and could result in damage to the tool or
physical injury to the user
Before applying pressure to the wire rope being tested, ensure that you have a firm footing and that the surface on which you are
standing is stable. Take extra care if the surface is wet or slippery. When clamping to a wire rope; slowly open the lever arm and be aware
there can be a small amount of kick back. Ensure that your head is out of the lever arms direct motion, apply steady pressure to the
handles of the COLT, using both hands, until the handles reach the closed position at the magnetic stop.
When using at height, ensure that that the COLT is tethered to a fixed point or to the user to avoid damage injury if dropped.

CAUTION
The COLT is a precision instrument and although it has been designed for optimum durability and trouble free operation, it must be
handled with care. Wherever practicable, keep the COLT in its case during storage and transportation. When not in use, keep the COLT
in its case.
Ensure the COLT is cleaned and dried. after use. Remove any dust, grit and dirt from the sheaves and other moving parts.

Avoid dropping the COLT. This may cause damage and prevent proper operation.

Crosby Straightpoint
123 Proxima Park, Houghton Avenue, Waterlooville, Hants, PO7 3DU UK · Tel: +44 (0)2392 484491
2801 Dawson Road, Tulsa, OK 74110 · USA · Tel: +1 918-834-4611

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