Itron DCU5310C Vehicle Preparation and Hardware System Installation Guide
- June 6, 2024
- Itron
Table of Contents
DCU5310C Vehicle Preparation and Hardware System
Mobile Collection Hardware System
Vehicle Preparation and Hardware Installation Guide
xx
ITRON INSTALLATION GUIDE
16 February 2021
815-0207-00 REV 001
xx Itron, Inc. Page 1 of 44
Vehicle Preparation and Hardware Installation Guide
16 February 2021 815-0207-00 REV 001 Copyright © 2021 Itron, Inc. All rights
reserved.
Confidentiality Notice Confidential Information of Itron®, Inc., provided
under nondisclosure obligations. The information contained herein is
proprietary and confidential and is being provided subject to the condition
that (i) it be held in confidence except to the extent required otherwise by
law and (ii) it will be used only for the purposes described herein. Any third
party that is given access to this information shall be similarly bound in
writing.
Trademark Notice Itron is a registered trademark of Itron, Inc. All other
product names and logos in this documentation are used for identification
purposes only and may be trademarks or registered trademarks of their
respective companies. For more information about Itron or Itron products, go
to www.itron.com. If you have questions or comments about a software or
hardware product, contact Itron Technical Support Services.
Contact Email: support@itron.com Itron Access: https://access.itron.com
Telephone Itron Technical Support North America:
1-877-487-6602 For technical support
contact information by region, go to www.itron.com and select your country and
language. For suggestions, questions, or other feedback concerning Itron
product documentation, contact us at: ItronDocumentation@itron.com
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Contents
Ve h ci el Pre p a ra oit n a n d Ha rd wa re nI s at al oit n Gu di e
1
Co n et n st
3
1 Before You Begin
5
Important Safety and Compliance Information
5
New in this Revision
8
New Information
8
Documentation Conventions
8
2 Vehicle Preparation
10
Tools and Materials Needed
10
Vehicle Preparation Tasks
10
Power Supply Cable Installation
11
Installing the Power Supply Cable
11
Installing the Integrated Antenna
11
Selecting an Antenna Location on the Vehicle
12
Antenna Mounting Base Installation
13
Antenna and Antenna Mounting Base Connection
14
3 Mobile Collection Component Installation
15
Pre-Installation Requirements
15
Mobile Collection Hardware Kit
15
Installing the Mobile Collection Components
16
Mobile Collector Sled
17
Junction Box
18
Vehicle Docks
19
Mounting the Mobile Collector Radio in the Vehicle
27
Vehicle Sled
28
Mobile Collector Radio Connections
29
Removing the Mobile Collection System
40
Removing the Mobile Collection Computer from the Vehicle Dock
41
Disconnecting the Cables
41
4 Mobile Collector System Maintenance
42
Inspecting Antenna Connectors and Cables
42
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Antenna Base and Whip Inspection Inspecting the Antenna Base and Whip
Cleaning the Antenna Antenna Gasket Replacement
Replacing the Antenna Gasket
Table of Contents
42 43 43 44 44
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1Before You Begin Mobile meter readers should use this document to install and
operate the MC3 and MC4 family of Mobile Collection hardware systems. This
family includes the Mobile Collector radio models MC4Max, MC4Pro, MC4Core, MC3
and MC3Lite. For detailed information on the system, its components, and
system administration and maintenance, see the Mobile Collection
Administration Guide.
This document also includes vehicle preparation, which includes installing the
integrated antenna, power cables, and, if appropriate, attaching the necessary
GPS cables. Unqualified personnel should not prepare a vehicle for the Mobile
Collection system.
Important Safety and Compliance Information
This section provides important information for your safety and product
compliance.
USA- FCC Part 15 Compliance This device complies with Part 15 of the FCC
Rules. Operation is subject to the following two conditions:
This device may not cause harmful interference, and
This device must accept any interference received, including interference that
may cause undesirable operation.
This device must be installed to provide a separation distance of at least 20
centimeters (7.9 inches) from all persons to be compliant with regulatory RF
exposure.
USA- FCC Class B-Part 15 This equipment has been tested and found to comply
with the limits for a Class B digital device, pursuant to Part 15 of the FCC
Rules. These limits are designed to provide reasonable protection against
harmful interference in a residential installation. This equipment generates,
uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not
occur in a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined by
turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
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1 Before You Begin
Connect the equipment into an outlet on a circuit different from that to which
the receiver is connected.
Consult the dealer or an experienced radio or TV technician for help.
Modifications and Repairs
To ensure system performance, this device and antenna shall not be changed or
modified without the express approval of Itron. Per FCC rules, unapproved
modifications or operation beyond or in conflict with these instructions for
use could void the user’s authority to operate the equipment.
Canada- ISED Compliance
Compliance Statement Canada
Déclaration de Conformité
This device complies with Innovation, Science and Economic Development Canada
(ISED) license-exempt RSS standard(s). Operation is subject to the following
two conditions: (1) this device may not cause interference, (2) this device
must accept any interference, including interference that may cause undesired
operation of the device.
Under Innovation, Science and Economic Development Canada (ISED) regulations,
this radio transmitter may only operate using an antenna of a type and maximum
(or lesser) gain approved for the transmitter by Industry Canada. To reduce
potential radio interference to other users, the antenna type and its gain
should be so chosen that the equivalent isotropically radiated power
(e.i.r.p.) is not more than that necessary for successful communication.
Le présent appareil est conforme aux CNR d’Industrie Canada applicables aux
appareils radio exempts de licence. L’exploitation est autorisée aux deux
conditions suivantes: (1) l’appareil ne doit pas produire de brouillage, (2)
l’utilisateur de l’appareil doit accepter tout brouillage radio électrique
subi, même si le brouillage est susceptible d’en compromettre le
fonctionnement.
Conformément à la réglementation d’Industrie Canada, le présent émetteur radio
peut fonctionner avec une antenne d’un type et d’un gain maximal (ou
inférieur) approuvé pour l’émetteur par Industrie Canada. Dans le but de
réduire les risques de brouillage radioélectrique à l’intention des autres
utilisateurs, il faut choisir le type d’antenne et son gain de sorte que la
puissance isotrope rayonnée équivalente (p.i.r.e.) ne dépasse pas l’intensité
nécessaire à l’établissement d’une communication satisfaisante.
RF Exposure (FCC/ISED)
This equipment complies with radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20 cm between the radiator and your body. This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter.
Cet équipement est conforme aux limites d’exposition aux radiations dans un environnement non contrôlé. Cet équipement do it être installé et utilisé à distance minimum de 20 cm entre le radiateur et votre corps. Cet émetteur ne doit pas être co-localisées ou opérant en conjonction avec tout autre antenne ou transmetteur.
Professional Installation
These antennas are intended for professional installation by the integrator.
The OEM integrator is still responsible for the FCC compliance requirement of
the end product, which integrates this antenna.
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1 Before You Begin
Electromagnetic Compatibility
Caution: Use only approved accessories with this equipment. All cables must be
high quality, shielded, correctly terminated, and normally restricted to 2
meters in length. Unapproved modifications or operation beyond or in conflict
with these use instructions may void the authority’s authorization to operate
the equipment.
Supported Vehicle Information Itron’s Mobile Collection systems are designed
for use in land mobile vehicles such as cars, trucks, and vans conforming to
U.S. Department of Transportation standards. Use of any Mobile Collection
system in an aircraft is not supported by Itron nor certified for transmitting
by the Federal Aviation Administration and/or Transport Canada. Consult your
local Aviation Authority for additional guidance.
Warning! Do not visually monitor or physically adjust the Mobile Collection
system while driving. While driving, rely on the beeps produced when meter
data is collected to indicate proper system operation. Visually monitoring or
adjusting the Mobile Collection system while driving will divert your
attention from your safe driving responsibilities. Attention to driving is
your primary responsibility, along with following all the applicable driving
regulations.
Mobile Collector Antenna Specifications This section provides the
specifications for the Mobile Collector antennas.
Caution: The Mobile Collection system is designed to operate with the antennas
listed here. Antennas not listed here are strictly prohibited for use with the
Mobile Collection system. The required antenna impedance is 50 ohms.
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Specification
915 MHz Mobile Antenna
Itron part number MSE-0122-002
Frequency range 908-958 MHz
Maximum gain 5 dBi
Polarization
Vertical Omnidirectional
Impedance
50 ohms
Termination
1-1/8″-18 thread mount
Overall dimensions
26.5″ L x 1.43″ D
Mobile Antenna Mount 915 MHz Side-Looker Antenna
with GPS Antenna
(MC4Max, MC4Pro, and MC3 only)
CBA-0334-001 or CBA- SUB-0275-001 0335-001
1574-1576 MHz
902-928 MHz
3 dBi
9.1 dBi
Right-Hand Circular
Linear Directional
50 ohms SMA male (GPS) TNC male (Mobile) 2.25″ x 4.25″ x 1.25″
50 ohms TNC male
8.8″ x 8.1″ x 1.6″
Innovation, Science, and Economic Development Canada (ISED) Conformity
This radio transmitter has been approved by Innovation, Science and Economic Development Canada (ISED) to operate with the antenna types listed previously with the maximum permissible gain and required antenna impedance for each antenna type indicated. Antenna types not included in this list, having a gain greater than the maximum gain indicated for that type, are strictly prohibited for use with this device.
Le présent émetteur radio est conforme aux CNR d’Industrie Canada pour fonctionner avec les types d’antenne énumérés ci-dessus et ayant un gain admissible maximal et l’impédance requise pour chaque type d’antenne. Les types d’antenne non inclus dans cette liste, ou dont le gain est supérieur au gain maximal indiqué, sont strictement interdits pour l’exploitation de l’émetteur.
New in this Revision
The following information has been added or revised in this version of the
documentation.
New Information
Updated information for MC4Max, MC4Pro, and MC4Core Mobile Collection systems
Documentation Conventions
The following documentation conventions are used:
Convention Computer (indicates laptop or tablet) Keypresses are in bold. Hypertext links are in blue.
Example The computer is one of the hardware components.
Press Enter when complete. support.itron.com
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1 Before You Begin
Caution: This type of note warns the user that failure to heed the information
in the note could result in loss of data. Be sure to carefully read a Caution
note and heed the advice/instructions.
Warning! This type of note is used to warn of potential physical harm to the
user or hardware. It is critical that you pay strict attention to Warning
notes, read the information carefully, and heed the advice, instructions.
Tip: This type of note provides the user with extra hints/tips to make a task
easier to perform or a concept easier to understand.
Note: This type of note supplies generic information to the user. The
information could be ignored and the user could still continue with a task
without suffering any adverse consequences.
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2Vehicle Preparation When you use a vehicle with Mobile Collection, there are
specific changes to the vehicle that are required to accommodate the antenna
and power. This section provides information on how to perform those changes.
Warning! The following procedures must be performed by a qualified
professional installer with the appropriate tools, knowledge, and experience
to ensure safe installation in accordance with these instructions and all
applicable safety standards. Installation by unqualified personnel voids all
warranties for the installed products and associated components, and may
subject the installer, operator, or others to hazardous conditions leading to
injury or death.
Tools and Materials Needed
You need the following tools and materials to prepare a vehicle for the Mobile
Collection system.
Tools
Materials
Drill and drill bit set
DC power supply cable
De-burring file
Integrated antenna package
Crescent wrench
Permanent antenna mounting package
Pliers
Silicone sealant
Cutting, stripping, and crimping tools for 12V wire and coax cable
Vehicle Preparation Tasks
Vehicle preparation includes the following tasks. Perform the tasks in the
order presented.
Task 1
Action Install the power supply cable.
2
Install the integrated antenna. This is broken into
sub-tasks.
See…
Installing the Power Supply Cable on page 11
Installing the Integrated Antenna on page 11
Power Supply Cable Installation
The unterminated end of the DC power supply cable connects to the vehicle’s
electrical system and remains in the vehicle. This is done so that you can
easily connect and disconnect the Mobile
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2 Vehicle Preparation
Collector to the other end. The following shows the unterminated end of the power supply cable.
ID
Component
1
White wire
2
Black wire
3
Green wire
Installing the Power Supply Cable
1. Select a location in the vehicle for the connector end of the cable so
that it reaches the cable that connects to the Mobile Collector. An extension
cable is available from Itron, if needed.
2. Route the unterminated end of the cable to the voltage and grounding sites
in the vehicle.
Caution: Do not route the cable where it can become abraded or damaged, such
as under the carpet in high traffic areas, over sharp edges, near hot engine
components, near brake or clutch linkages, or where it can be exposed to oil
or other corrosive liquids.
3. If necessary, trim wires to a suitable length.
4. Connect the white wire (1) to a spare fuse in the vehicle’s fuse panel
that has a rating of at least 15 ampere and receives power that is not turned
on or off with the vehicle’s ignition (unswitched).
5. Connect the black wire (2) directly to the vehicle’s chassis ground.
6. Connect the green wire (3) to a spare fuse in the vehicle’s fuse panel
that has a rating of at least one ampere and receives power that is turned on
with the vehicle’s ignition set to accessories (switched).
Installing the Integrated Antenna
Installation of the integrated antenna includes the following tasks. Perform
the tasks in the order presented.
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Task 1
2 3
Action
See…
Select a location of the antenna on the vehicle.
Selecting an Antenna Location on the Vehicle on page 12
Connecting Side-Looker Antennas to the MC4Max, MC4Pro, or MC3 on page 36
Install the antenna mounting base. Antenna Mounting Base Installation on page 13
Connect the antenna to the mounting base.
Antenna and Antenna Mounting Base Connection on page 14
Selecting an Antenna Location on the Vehicle
The integrated antenna remains installed on the vehicle. The manufacturer’s
instructions, which ship with the antenna components, are summarized in the
following procedures. Itron recommends consulting the antenna manufacturer’s
instructions in addition to this installation guide.
Location selection criteria include the following.
Access from inside the vehicle to the exterior antenna mounting location is
usually required. If the vehicle has a headliner, remove nearby trim pieces or
even a dome light to gain access to the mounting location.
Install the antenna at least 12 inches (30 inches recommended) from any other
antennas or metal structures on the vehicle’s roof that could disrupt
communication with endpoints. If you are also using side-looker antennas with
the MC4Max, MC4Pro, or MC3, the side-looker antennas must be mounted directly
in line with and at least 12 inches in front of or behind the integrated
antenna. See Connecting Side-Looker Antennas to the MC4Max, MC4Pro, or MC3 on
page 36.
Select a location on the vehicle’s roof that has as flat a surface as
possible. The metal of the roof must be 0.020.04 inches thick.
The location should be no more than one inch deep and at least 2.5 inches in
diameter to properly security the antenna base.
To meet RF exposure safety requirements, the antenna must be installed a
minimum of 21.7 inches (55 centimeters) from where any bystanders may be
located.
The diameter of the ground plane at the antenna base should be at least three
feet for best performance. Ideally, the ground plane should be a minimum of
three times the wavelength being received. For example, a 900MHz signal,
having a 13-inch wavelength, should have a ground plane of 39 inches.
Note: Itron recommends that you do not trim, shorten, or secure any cabling
until you are confident of its routing.
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Antenna Mounting Base Installation
The following diagram shows the parts of the integrated antenna base.
2 Vehicle Preparation
ID
Component
1
Mounting stud
2
Locating tab
3
Washer
4
Hex nut
Installing the RF Antenna Cable and Mounting Base
1. At your selected location, cut a 0.75 (3/4) inch hole in the mounting
surface for the mounting stud to pass through.
2. Cut a 0.218 (7/32) inch hole that is 0.85 inches from the center of the
first hole for the locating tab.
3. Clean the mounting surface and bottom of the antenna.
4. Feed the cables through the large hole and route to desired locations
inside the vehicle: Mobile Collector mounting location and, if applicable, the
GPS receiver location.
5. Apply a bead of silicone sealant around both holes.
6. Position the antenna on the mounting surface, inserting the mounting stud
through the large hole and the locating tab in the small hole.
7. From under the mounting surface (inside the vehicle), slide the washer on
the mounting stud and screw on the hex nut.
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2 Vehicle Preparation
8. Tighten the hex nut until the gasket on the base of the antenna compresses
to 50% of its original thickness.
9. Complete cable routing in the vehicle and secure the cables. 10. See
Antenna and Antenna Mounting Base Connection on page 14.
Antenna and Antenna Mounting Base Connection
Now you must connect the antenna to the antenna mounting base.
Connecting the Antenna to the Antenna Mounting Base 1. Place the antenna
gasket on the antenna mounting base. The gasket is shipped in a plastic
bag with the antenna.
2. Press the antenna onto the thread nut of the antenna mounting base. 3. Rotate the antenna clockwise until it is firmly in place.
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3Mobile Collection Component Installation The MC3 and MC4 families of Mobile
Collectors are two versions of the Mobile Collection system for electric, gas,
water, and other providers. They offer advanced radio technology for
unsurpassed performance, along with a sophisticated mapping application
utilizing GPS technology that provides a visual indication of endpoint
location. This section provides directions on installing the components of the
Mobile Collection system.
Pre-Installation Requirements
Before installing the Mobile Collection system components as outlined in this
document, be sure that the following pre-installation requirements are
complete: The Mobile Collection vehicle is prepared following the information
in the Vehicle
Preparation on page 10. If using the pedestal option, ensure that you have
already ordered and installed the pedestal
base per the manufacturer’s installation instructions for your vehicle.
Note: A variety of bases (not included in the Mobile Collection installation
package) are available for use with the connector to address specific
characteristics of different vehicle makes and models. For details, contact
any of the following:
Gamber-Johnson at www.gamberjohnson.com Havis Products at customers.havis.com
Ram Mounting Systems at www.rammount.com.
Itron has no liability or obligation due to an incorrect installation or any
installation that does not follow the procedures included in this document.
Itron is also not liable for any third-party equipment installed by the
customer.
Caution: Itron strongly recommends disabling the passenger-side air bag when
the Mobile Collection system is installed. The force of the air bag deploying
can damage the laptop, radio, or other components of the system.
Danger! Install the Mobile Collection system in the vehicle as described in
this document and those listed above. Failure to do so could lead to injury or
death from unsecured components during a collision.
Mobile Collection Hardware Kit
Your Mobile Collection hardware kit arrives in a cardboard shipping box. The
Mobile Collector radio unit is packaged in a smaller reusable shipping box
with foam inserts. You can save this
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Itron-tested shipping box and use it to safely return the radio unit to Itron
in case of future maintenance or repair needs.
The following items are included in the shipping box. Mobile Collector radio:
Includes a mounting harness and straps for installing the system in
your vehicle. Mobile Collector Sled or Pedestal: The sled installs in the
vehicle’s passenger seat and is
secured with the vehicle’s seat belt. The pedestal solution is installed on
the pedestal you purchased separately for your vehicle. Mobile Collection
vehicle dock: The vehicle dock (for a laptop or tablet), power cables, and
communication cables attach to the sled or pedestal solution.
Note: The vehicle dock is not included if you selected the “No Laptop” option.
Cables: Connects the Mobile Collector radio and the Mobile Collection vehicle
dock to the junction box.
USB cable: Comes attached to the dock and attaches to the Mobile Collection
computer. Provides communication between the Mobile Collection computer and
the Mobile Collector radio.
Note: Do not disconnect the USB cable from the vehicle dock.
Power junction box: Attaches to the sled or to a pedestal mount. Provides
power to the Mobile Collection computer, Mobile Collector radio, and optional
equipment. The junction box must be installed prior to first use. For more
information, see Junction Box on page 18.
Omni-directional antenna: Attaches to the top of the vehicle and receives
endpoint transmissions.
The following parts arrive separately: Side-Looker antenna: Optional side-
looking, roof-mounted antenna system attaches to the
top of the vehicle and receives endpoint transmissions. Available for the
MC4Max, MC4Pro, and MC3 only. Mobile Collection software: Instructions for
installing the Mobile Collection software are provided. Mobile Collection
computer (laptop or tablet): Runs the Mobile Collection software to collect
reads (if ordered). Rugged shipping container: Comes with wheels and handle
(if ordered).
Installing the Mobile Collection Components
Mobile Collection component installation includes the following tasks. Perform
the tasks in the order presented.
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Task 1 2 3
4
5
6
7
Action
See…
Install the junction box on the vehicle dock
Junction Box on page 18
Ensure that the sled is installed correctly.
Mobile Collector Sled on page 17
Mount the Mobile Collector radio on the seat back.
Mounting the Mobile Collector Radio in the Vehicle on page 27
Attach and lock the Mobile Collection computer Vehicle Docks on page 19 to the vehicle dock
Connect the Mobile Collection computer to the Connecting Power to the Mobile Collection
Mobile Collector radio.
Vehicle Dock on page 33
Connect power to the Mobile Collection junction box.
Connecting Power to the Mobile Collector Radio on page 34
Connect data cables to the Mobile Collection system.
Connecting the GPS and Data Cables on page 38
Mobile Collector Sled
For portable mounting, the Mobile Collector sled is used to securely fasten
the Mobile Collection computer in the vehicle. It is placed on the passenger
seat and secured with the vehicle seat belt.
Note: Read the Mobile Collector Sled Installation Guide (815-0203) to learn
how to correctly install the sled in your vehicle. It is found in a plastic
sleeve on the underside of the sled.
The Mobile Collection vehicle dock attaches to the sled and serves as a
locking base and provides power and communications to the computer. There are
different docks available depending the computer used.
A power junction box ships in the Mobile Collection hardware kit. Attach this
power junction box to the sled. When attached, the junction box on the sled
should face the passenger side door of the vehicle.
Install the sled on the passenger seat before mounting the Mobile Collector
radio. You must install the sled and secure it with the vehicle seat belt.
The sled components are shown on the sled below.
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ID
Item
Description
1
Mobile Collector sled Attaches to the vehicle passenger seat with the seat belt.
2
Mobile Collection
Attaches to the Mobile Collection computer and provides a secure base for
vehicle dock
the computer while in the vehicle.
3
Junction box
Provides power to the various Mobile Collection components. Attach the junction box prior to first use.
Junction Box
The junction box distributes power from the vehicle to the Mobile Collector
radio and Mobile Collection computer.
Install the junction box on the sled or pedestal mount before you install the
Mobile Collection system for the first time. The junction box must always
remain attached to the sled or pedestal.
Installing the Junction Box 1. Remove the junction box from the Mobile
Collection hardware kit.
2. Locate the sled or pedestal mount on which you are installing the junction
box. In the following example, a sled is used.
3. Use a Phillips screwdriver to remove the two screws holding the junction
box bracket in
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place.
3 Mobile Collection Component Installation
4. Slide one end of the junction box into position over the bracket that is still attached. Be sure to orient the junction box according to the label on the sled or pedestal. The bracket fits into the recessed edge on the junction box.
5. Insert the other bracket (the one you removed) into the junction box,
making sure that both screw holes are visible through the bracket.
6. Insert and tighten both screws to secure the junction box to the sled or
pedestal.
Vehicle Docks
Use the Mobile Collection vehicle dock to secure the Mobile Collection
computer to either the sled or a pedestal mount in your vehicle. The vehicle
dock provides power and communication connections between the Mobile
Collection computer and Mobile Collector radio. There are three types of
vehicle docks, depending on your computer: The FZ-G1 (10″) tablet dock The
FZ-M1 (7″) tablet dock The CF-33 laptop dock
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Computer Dock Description
FZ-G1 Tablet Dock The FZ-G1 (10″) tablet dock comes with a tilt-swivel base
that allows you to position the tablet for viewing when not driving. It comes
pre-attached to the sled. For more information, see Tilting and Swiveling the
Dock on page 25. The FZ-G1 tablet may be used with any Mobile Collection
system.
ID Description 1 Barrel lock
2 Latch handle
3 Latch hook
4 Docking connector and ground pins
FZ-M1 Tablet Dock The FZ-M1 (7″) tablet dock is for mounting on a customer-
supplied pedestal. The FZ-M1 tablet is used with the MC3Lite only.
ID Description 1 Barrel lock
2 Latch handle
3 Latch hook
4 Docking connector and ground pins
CF-33 Laptop Dock The CF-33 laptop dock comes with a tilt-swivel base that allows you to position the laptop for viewing when not driving. It comes pre- attached to the sled. For more information, see Tilting
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and Swiveling the Dock on page 25. The CF-33 laptop may be used with any
Mobile Collection system.
ID Description 1 Barrel lock
2 Latch handle
3 Latch hook
4 Docking connector and ground pins
Attaching a Tablet to the Vehicle Dock 1. Ensure the dock is unlatched by pulling the latch handle down.
2. Holding the tablet in landscape position, angle the bottom of the tablet towards the dock’s connectors.
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3. Gently push the tablet into the dock’s connector and ground pins. Slowly
lower the tablet to the dock ensuring that the tablet’s connectors and the
dock’s connectors are aligned.
4. Once seated, pull the latch handle up until it snaps in place over the
front of the tablet. Note: The latch handle moves the latch hook into place
over the front of the tablet.
5. When the latch hook is on the top of the tablet, the tablet is now securely latched to the dock.
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6. Best practice is to now lock the tablet in place. See Locking and
Unlocking the Dock on page 24.
Attaching a Laptop to the Vehicle Dock 1. Ensure the dock is unlatched by
observing that the latch button on the front of the dock is
recessed.
2. Holding the laptop at the top, angle the front edge of the laptop into the dock toward the latch button.
3. Slowly lower the back of the laptop onto the dock, ensuring that the laptop connectors and the dock connectors are aligned. The back of the laptop and the two dock latch hooks should look like this:
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4. Gently push the back of the laptop down onto the dock until the latch
hooks snap into place over the rear of the laptop.
5. When the latch hooks are engaged the latch button on the front of the dock
will move into the latched position.
6. Best practice is to now lock the laptop in place. See Locking and
Unlocking the Dock on page 24.
Locking and Unlocking the Dock When a tablet or laptop computer is attached to
its dock, the dock must be locked to properly secure the computer.
1. Lock the dock by inserting the dock key into the dock lock and turning it
clockwise until the lock is in the locked position.
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2. Unlock the dock by inserting the dock key into the dock lock and turning
it counterclockwise until the lock is in the unlocked position.
Tilting and Swiveling the Dock The tilt and swivel mechanisms operate the
similarly on tablet and laptop docks. A tablet dock is shown below as an
example.
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Tilt Rotate the tilt handle towards the bottom end of the sled to loosen the tablet dock.
Tilt the tablet dock to the desired position. Rotate the tilt handle towards the top end of the sled to tighten the tablet dock in the desired position.
Swivel
When the sled and tablet dock are in a vehicle, the tablet dock can only
swivel towards the driver, up to 90 degrees. The swivel hardware is located
where the tablet dock attaches to the sled (see the following illustration).
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Grasp the tablet dock with both hands. Firmly rotate the dock towards the driver until you reach the desired position. To prevent the tablet dock from moving during its use, the swivel mechanism is tight, thus it may be hard to swivel.
Mounting the Mobile Collector Radio in the Vehicle
The Mobile Collector radio is mounted in a harness with clips so that it can
attach to either a bucket or bench seat in a vehicle. The Mobile Collector
radio is shipped in its harness with the straps set up for a bucket seat. The
bench straps are included with the radio.
If you are using a sled in either the bucket or bench-style seat arrangement,
you must attach the Mobile Collector radio high enough on the seat-back to
leave room for the sled and Mobile Collection computer to fit on the seat
beneath the radio.
Sled Systems- Mount the Mobile Collector radio high enough on the seat back
(as shown in the following example) so the sled and Mobile Collection computer
fit beneath the radio on the seat.
Pedestal Systems- The Mobile Collector radio can be attached to the lower portion of the
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seat, as shown below.
3 Mobile Collection Component Installation
Mounting the Mobile Collector Radio on a Bucket Seat 1. Position the harnessed
Mobile Collector radio so that the unit’s connectors and handle face
towards the passenger-side door when mounted to either the front or the back
of the passenger seat.
2. Extend the mounting straps from the driver-facing side of the vehicle
mount (1), wrap them around the seat back, and buckle them to the opposite
side of the vehicle mount (2).
3. Tighten the straps until the radio is secure against the seat-back.
Vehicle Sled
The Mobile Collector radio rides in a harness that attaches to a bucket or
bench-style passenger seat. The Mobile Collector sled is equipped with a dock
for the computer and a junction box for power connectors. The junction box
must be attached to the sled prior to use. The sled should be mounted on the
seat before the radio is attached. The Mobile Collector radio must be mounted
high enough on the seat so that the right-side ports on the Mobile Collector
computer are accessible.
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Vehicle Sled Parts The following example illustration shows an MC4Core radio and sled components installed in a vehicle. Other Mobile Collection system installations would be similar.
ID
Item
Description
1
Mobile
Collector
radio
Contains components necessary for collecting mobile reads, such as the processors, receivers, and GPS equipment.
2
Vehicle dock Provides a communication link between the Mobile Collection computer and the
Mobile Collector radio. Also provides power to the computer.
3
Computer
The Mobile Collection computer attaches to the vehicle dock.
4
Junction box Receives power from the vehicle and distributes it to the Mobile Collector radio, the
Mobile Collection computer, and optional equipment.
5
Sled
Attaches to the passenger seat of a vehicle and secures the Mobile Collection
computer and the dock in place.
Warning: A properly installed sled is vital to ensure your safety while
collecting reads.
Mobile Collector Radio Connections
The top of the Mobile Collector radio contains the power and communications
connectors, as well as a fabric and rubber handle used to carry the radio.
MC4Core and MC3Lite Connectors The connections on the MC4Core and MC3Lite
radios include the following.
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ID
Connector
1
GPS LED
indicator
2
Power
indicator
Description
An LED that indicates the status of the GPS antenna.
A lit LED indicates that the GPS antenna is operating properly. An unlit LED
indicates that the GPS antenna is not operating properly and
should be serviced.
For more information, see Connecting the GPS and Data Cables on page 38.
An LED that turns on when the MC4Core or MC3Lite is receiving power.
A solid LED indicates that the power is on and the radio is connected to the
Mobile Collection computer via the USB cable.
A flashing LED indicates the power is on, but the radio is not connected to
the Mobile Collection computer via the USB cable.
3
USB
Connects the Mobile Collection computer to the Mobile Collector radio.
4
Main antenna Connector for the roof-mounted omni-directional antenna cable.
5
Vehicle power Input that receives the connector running to the vehicle power source to provide
power to the the Mobile Collector radio.
In addition to wiring the power cable directly to the vehicle, a 12V auxiliary power cable is available. Itron recommends the use of the permanent solution for better power sourcing.
Caution: When using the auxiliary power cable, always disconnect this cable from the power source when not in use. Failure to do so could result in a dead vehicle battery.
6
Fuse holder
Holder that accepts standard automotive 12V (15amp) AGC fuses (1 included) to
protect internal circuitry from power surges by the vehicle.
7
GPS antenna Connects the the Mobile Collector radio to the roof-mounted GPS antenna.
connector
MC4Max, MC4Pro, and MC3 Connectors The connections on the MC4Max, MC4Pro, and MC3 radios include the following.
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ID
Connector
Description
1
GPS LED
indicator
An LED that indicates the status of the GPS antenna.
A lit LED indicates that the GPS antenna is operating properly. An unlit LED
indicates that the GPS antenna is not operating properly and
should be serviced.
For more information, see Connecting the GPS and Data Cables on page 38.
2
GPS antenna Connects the Mobile Collector radio to the roof-mounted GPS antenna.
connector
3
Power
indicator
An LED that turns on when the MC4Max, MC4Pro, or MC3 is receiving power.
A solid LED indicates that the power is on and the radio is connected to the
Mobile Collection computer via the USB cable.
A flashing LED indicates the power is on, but the radio is not connected to
the Mobile Collection computer via the USB cable.
4
Side-looker
Extra connectors for the optional side-looking, roof-mounted antennas.
antennas
Do not use these connectors for the main MC4Max, MC4Pro, or MC3 antenna.
5
Main antenna Connector for the roof-mounted omni-directional antenna cable.
6
Vehicle power Input that receives the connector running to the vehicle power source to provide
power to the Mobile Collector radio.
In addition to wiring the power cable directly to the vehicle, a 12V auxiliary power cable is available. Itron recommends the use of the permanent solution for better power sourcing.
Caution: When using the auxiliary power cable, always disconnect this cable from the power source when not in use. Failure to do so could result in a dead vehicle battery.
7
Fuse holder
Holder that accepts standard automotive 12V (15amp) AGC fuses (1 included) to
protect internal circuitry from power surges by the vehicle.
8
USB
Connects the Mobile Collection computer to the Mobile Collector radio.
Connecting the Power Cables Power to the Mobile Collection components is
distributed through the junction box on the side of the sled. There are three
power cables that must be connected. Vehicle power to the junction box
Junction box to the Mobile Collection vehicle dock Junction box to the Mobile
Collector radio
Mobile Collection does not use the auxiliary (AUX) outlet.
The following example shows an MC3 radio and sled for a laptop with all the
power cables connected.
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ID
Connection
(Label)
Description
1
Power in to
Power receptacle on Mobile Collector radio.
Mobile
Collector radio
(POWER IN)
2
Auxiliary outlet Mobile Collection no longer uses the auxiliary outlet.
(AUX)
3
Power out to
Connection from junction box to Mobile Collector radio.
Mobile
Collector radio
(RF UNIT)
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ID
Connection
(Label)
Description
4
Power in from Power source input from the vehicle’s battery. This connection is hard-wired to the
vehicle
vehicle battery.
(POWER IN)
5
Power out to
Connection from junction box to the vehicle dock. The vehicle dock secures the
the dock
Mobile Collection computer in place while you drive a route, and provides power
(LAPTOP DOCK)
and communication connections for the computer. The vehicle dock is attached to either a sled or pedestal mount in the vehicle (a sled is pictured in this example).
Note: Although this is labeled LAPTOP DOCK, it is used for both a laptop dock
and a tablet dock.
Connecting the Vehicle Power to the Sled 1. Plug the vehicle power cable into
the POWER IN receptacle on the junction box that is either
mounted on the sled or the pedestal.
Tip: To remove the cable, pull the silver tab on the power cable back. Twist the connector so the silver tab lines up with the labeling on the junction box and release the tab to unlock it. Then gently pull back on the connector to remove it.
2. The other end of the power cable can be hard-wired to the vehicle battery as described in Installing the Power Supply Cable on page 11. It can also be plugged into the 12v power supply.
Connecting Power to the Mobile Collection Vehicle Dock
Note: The computer power supply, input cable, and USB cable come pre-attached
to the dock.
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If needed, plug the red and blue end of the cable into the LAPTOP DOCK
receptacle on the junction box.
Tip: To remove the cable, pull the silver tab on the power cable back. Twist
the connector so the silver tab lines up with the labeling on the junction box
and release the tab to unlock it. Then gently pull back on the connector to
remove it. Connecting Power to the Mobile Collector Radio 1. Plug one end of
the Input power cable (CBA-0269-001) into the RF UNIT receptacle on the
junction box.
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Tip: To remove the cable, pull the silver tab on the power cable back. Twist
the connector so the silver tab lines up with the labeling on the junction
box, and release the tab to unlock it. Then gently pull back on the connector
to remove it.
2. Plug the other end into the power in receptacle on the radio.
Connecting the Antenna The omni-directional RF antenna has either a fixed-base
that is permanently attached to the vehicle or a magnetic base that can be
attached to and removed from the vehicle as necessary.
When deciding where to mount the antenna, consider the following: Choose a
flat area on the vehicle’s roof, where the metal of the roof is 0.02-0.04
inches thick. Install the antenna a minimum of 12 inches (recommended 30
inches) from any other
antennas or metal structures on the vehicle’s roof that could disrupt
communication with endpoints. To meet RF exposure safety requirements, the
antenna must be installed 7.9 inches (20 cm) from where any bystanders might
be.
Connecting the Antenna to the Mobile Collector Radio As seen in the following
graphics, connect the omni-directional RF antenna cable to the MAIN ANTENNA
connector on the MC4Core or MC3Lite (top), or MC4Max, MC4Pro, or MC3 (bottom).
Be sure to properly tighten the connector. A loose connection can lead to poor
radio and read performance.
Note: Antenna cables from previous Mobile Collection systems might not be compatible with the connector on your new Mobile Collector radio. Install the omni-directional antenna that is provided with your new Mobile Collection system. If needed, a type N to TNC adapter (part number CON-0419-001) can be ordered from Itron. Contact Itron Customer Service at 1-877-487-6602.
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Connecting Side-Looker Antennas to the MC4Max, MC4Pro, or MC3 The MC4Max,
MC4Pro, and MC3 radios support an additional set of antennas placed on top of
the vehicle. These side-looker antennas help to gather additional reads from
endpoints that can be read from either side of the vehicle at longer
distances.
The side-looker antennas are an optional component of the more advanced Mobile
Collection systems that can help improve read coverage in certain situations.
Two additional antennas are connected to one antenna base, which is then
installed on the vehicle. For more information contact your Itron
representative.
Side-looker antennas attach to the top of the vehicle with several strong
magnets. If your vehicle has a fiberglass top, the antennas do not bond
securely to the vehicle. Itron does not recommend the use of side-looker
antennas with fiberglass-topped vehicles.
Connecting a Side-Looker Antenna to the Vehicle 1. Mount the side-looker
antennas (2) on top of the vehicle with the antenna panels facing to
the left and right of the vehicle. The side-looker antennas must be mounted
directly in line with and at least 12 inches in front of or behind the primary
RF omni-directional antenna (1).
Note: Do not separate the individual antennas from the side-looker antenna
base.
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2. Route the antenna cables into the vehicle, taking care not to pinch or
damage them.
Warning! When installing the antenna, take care to arrange all cables so they
will not be accidentally snagged, disconnected, or damaged by users during
day-today operations.
3. On the MC4Max, MC4Pro, or MC3 radio, inside the vehicle, remove the caps
to expose the side-looker antenna ports, identified by R and L.
4. Connect the side-looker antenna cables to their respective R (right) and L (left) antenna
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inputs on the radio.
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Connecting the GPS and Data Cables GPS and meter data is received and
transferred between the Mobile Collector radio and the Mobile Collection
computer through a USB cable connecting the vehicle dock to the radio.
Data Cables Connections Table The following picture shows an MC3 Mobile
Collection system (with a laptop secured in a laptop dock) with all the data
cables connected to their respective components.
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ID
Connection
(Label)
Description
1
RF radio
antenna
RF radio antenna connection on Mobile Collector radio. Receives endpoint signals.
(MAIN ANTENNA)
2
GPS antenna GPS antenna connection to Mobile Collector radio. Receives GPS signal for
(GPS)
vehicle location and tracking.
3
USB data cable USB data output from Mobile Collector radio. GPS and meter data is transferred
(USB)
from the radio to the computer through this cable.
4
USB data cable USB data input on the vehicle dock. Data from the Mobile Collector radio is
(
)
transferred to the Mobile Collection software running on the Mobile Collection computer.
Connecting the USB Data Cable to the Radio 1. Ensure that the rectangular end
of the USB data cable is inserted into the Mobile Collection
vehicle dock USB port.
Note: The USB cable is connected to the vehicle dock at the factory and is
secured with a cable tie. Do not remove this cable tie or unplug the USB cable
from the vehicle dock. The cable tie helps ensure a secure connection and
should never be disconnected.
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2. Plug the round end of the USB cable connector into the USB-labeled receptacle on the Mobile Collector radio.
Connecting the GPS Antenna Cable Attach the GPS antenna cable from the roof antenna to the connector on the Mobile Collector radio labeled GPS.
Note: When powered on, the LED indicator is lit to indicate that the GPS antenna is functioning properly. If the LED indicator is not lit, disconnect and reattach the cable to the GPS antenna connector. If the LED indicator is lit, continue installing your Mobile Collection system. If the LED indicator remains unlit, contact Itron support.
Removing the Mobile Collection System
At some point, you may need to remove the Mobile Collection system from the
vehicle. This consists of two tasks.
Task 1
Action
Shut down and remove the Mobile Collection computer from the vehicle dock.
2
Disconnect the cables within the vehicle. Leave the
See…
Removing the Mobile Collection Computer from the Vehicle Dock on page 41
Disconnecting the Cables on page 41
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Task
Action
cables in the vehicle for the next installation of the system
See…
Removing the Mobile Collection Computer from the Vehicle Dock
1. In the Mobile Interface application, stop processing reads, complete and
export all routes, and shut down all open applications. Consult your
application software documentation.
2. Shut down the Mobile Collection computer by selecting Start > Shut Down.
3. Close the Mobile Collection laptop if using one.
Caution: Ensure that you shut down and properly power off the Mobile
Collection computer before going any further. Damage can occur to the computer
or the vehicle dock if the computer is removed while powered on.
4. Turn off the vehicle. 5. Disconnect any cables attached directly to the
Mobile Collection computer. 6. Unlock the Mobile Collection computer from its
dock. See Locking and Unlocking the Dock
on page 24. 7. Gently lift the Mobile Collection computer up and away from its
dock.
Disconnecting the Cables
1. Before beginning, ensure that you have shut down and removed the Mobile
Collection computer from the vehicle dock. See Removing the Mobile Collection
Computer from the Vehicle Dock on page 41.
2. Unplug the cables from the Mobile Collector radio. 3. Unplug all the
cables from the Mobile Collection vehicle dock except the USB cable. 4. Unplug
the cables from the sled or pedestal junction box. 5. Release the mounting
clips on the Mobile Collector radio harness and remove the radio. 6. Unbuckle
the seat belt securing the sled to the passenger seat and remove the sled from
the
vehicle.
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4Mobile Collector System Maintenance Regularly perform these basic maintenance
procedures to ensure optimal performance of your Mobile Collection hardware
system. Inspecting Antenna Connectors and Cables on page 42 Antenna Base and
Whip Inspection on page 42 Cleaning the Antenna on page 43 Antenna Gasket
Replacement on page 44
Inspecting Antenna Connectors and Cables
The connections and cables to the radio typically experience the most wear.
Many customers remove the radio on a daily basis. Removing and installing the
connectors daily can cause the cable and connector to begin separating. This
is considered normal wear and tear.
The coax cables (used in the magnetic mount base) can be damaged if they are
accidentally pinched in a window or door jamb. Any damage to the coax cables
or the connectors leads to decreased read performance and transmitter failures
due to high reflected power.
Create a regular maintenance schedule and inspect the following. Coax cables.
Ensure the cable is not loose from the connector. Inspect for hard kinks
or bends in the cable, which can cause an electrical short. Inspect for cuts
or nicks in the cable. Coax shield. Do not expose the shield at the connector
or anywhere along the cable. Connector. The center pin of the connector should
not be recessed or pushed into the connector housing.
Replace the entire antenna base if the cables or connectors are damaged.
Contact Itron Support Service if you need any assistance.
Antenna Base and Whip Inspection
The antenna whip is the radiating element that both transmits and receives the
signals for the Mobile Collection System. The whip attaches to a base. The
base is either mounted through the roof of the vehicle or is a magnet mount.
Moisture can build up between the base and the whip. This moisture buildup
leads to oxidation and corrosion on the threads and contacts, which results in
a loss of signal quality. Evidence of moisture buildup (oxidation) is usually
light and hazy in
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appearance. The appearance of darker areas or spots indicates a more severe
condition which may lead to corrosion.
Inspecting the Antenna Base and Whip
1. Create a maintenance schedule and look for the following. Oxidation,
corrosion, and dirt on the antenna base. Oxidation, corrosion, and dirt in
or on the whip. Missing or damaged contact element in the whip. Loose or
damaged coax cable at the antenna base. Missing or damaged O-ring gasket.
2. Use a good contact cleaner to clean the area if oxidation or corrosion is
found. Follow-up with a good conductive protectant. Contact Itron Support
Service if you need any assistance.
3. Periodically check that both set screws are tight by trying to rotate the
whip in the spring, and by twisting and rocking the spring on the load coil.
If the whip is loose, loosen the top set screw enough to ensure that the whip
is fully seated in the spring, then tighten the set screw. If the spring is
loose, ensure that the spring is seated flush on the load coil and tighten the
bottom set screw.
Cleaning the Antenna
Regular cleaning is recommended to maintain both the performance and the
appearance of your omni-directional RF antenna. Clean the antenna in the same
manner as your vehicle. Apply a quality car wax to the
antenna and base to help protect the finish and extend the life of the
antenna.
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Antenna Gasket Replacement
Inspect the gasket regularly to verify that it is intact, free from debris,
and properly seals the antenna and base. To maintain the integrity and
performance of the antenna, Itron recommends that you replace the gasket
located in the antenna base minimally once a year.
For more information about ordering the gasket, log on to Itron Access or
contact Itron Support Services at
1-877-487-6602. The replacement gasket
part number is MSE-0210-001, which includes six gaskets.
Replacing the Antenna Gasket
1. Turn the antenna counter-clockwise to remove it from the base.
2. Remove the gasket (1) from the base (2).
3. Place a new gasket on the base and push it firmly into place. 4. Ensure
that the gasket is level with the antenna base to prevent pinching when the
antenna
is reconnected. 5. Reconnect the antenna to the base by turning it clockwise
until it is firmly seated on the base.
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References
- In-Vehicle Mounting, Tablet-Laptop Docking Mobile Office Solutions | Havis Inc.
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