Heat Link 11600 Power Press Tool Instruction Manual

: June 6, 2024
: Heat Link

Table of Contents

Heat Link 11600 Power Press Tool Instruction
Instruction Manual
Preparation
Introduction
- Warranty
Brief description of the important features of the unit
Description of the tool indication
Troubleshooting
Technical Data
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

Heat Link 11600 Power Press Tool Instruction

Instruction Manual

Tab. 1 Visual and Audio Indicator Meanings

Preparation

Inspect all components for debris, obstructions, and/or damage prior to installation.
Cut the PEX tubing to length, ensuring a square cut – an irregular cut may result in a failed connection. For larger diameter, PEX an ABS cutter is recommended.
Slide the stainless steel sleeve over the tubing until it is properly seated.
Push the tubing and sleeve onto the fitting or Multiport tee until it bottoms out on the shoulder.
Use the sight hole in the sleeve to verify the proper seating of PEX tubing.
Make press as instructions below for and 1to on the next page for 2″.
Open the jaws (squeeze at the points indicated in the diagram) and position them squarely around the sleeve, then allow the jaws to firmly grasp the sleeve.
Squeeze the trigger until the press is complete.
Open the jaws and remove the tool from the sleeve.
Inspect the connection to ensure the tubing is still properly seated (only PEX is visible in the sleeve sight hole), and the press has been properly formed onto the sleeve (see diagram for guideline). Tool jaws imprint “HL” on the sleeve. An improperly positioned tool may result in a poor press and a damaged fitting.

2″ Press Instructions; 2 Position Auto Press

Open the jaws (squeeze at the points indicated in the diagram) and position squarely around the sleeve, then allow the jaws to firmly grasp the sleeve.
Squeeze the trigger until the press is complete. Note: if the red LED flashes or there an audible beep, consult “Tab. 1.”
Open the jaws and reposition them 90° from the first press.
Squeeze the trigger until the second press is complete.
Open the jaws and remove the tool from the sleeve.
Inspect the connection to ensure the tubing is still properly seated (only PEX is visible in sleeve sight hole), and the press has been properly formed onto the sleeve (see diagram for guideline).Tool jaws imprint “HL” on the sleeve. An improperly positioned tool may result in a poor press and a damaged fitting.

Example Presses

Pinched Stainless Steel Sleeves
If the stainless steel sleeves are being pinched, the tool jaws are worn out or damaged and must be replaced.

Index

Introduction
Warranty
Description of the electric hydraulic pressing unit
- Components of the unit
- Brief description of the important features of the unit
Remarks in respect of the determined use
- Operation of the unit
- Explanation of the application range
- Mounting instructions
- Service and maintenance instructions
Troubleshooting
Technical data
Putting out of operation/waste disposal

Safety warnings

Please do not disregard these instructions in or-der to avoid human injuries and environmental damages.

Operational warnings
Please do not disregard them to avoid dama-ging the unit.

Introduction

Before starting to use the tool please read the instruction manual carefully. Use this tool exclusively for its determined use respec-ting the all international and domestic health and safety regulations. Use this tool exclusively for its determined use. This instruction manual has to be carried along during the entire life span of that tool. The operator has

to guarantee the availability of the instruction manual for the user and
to make sure, that the user has read and understood the instruction manual.

Warranty

If the tool is operated according to its intended use and the regular maintenance services are observed our warranty is 24 months from the time of delivery. Worn-out parts resulting from their intended use are excluded. We reserve the right to rework the tool in case of a justiﬁ ed warranty claim.

Description of the universal pressing unit

The electric-hydraulic tool is hand guided and consists of the following components:

Tab. 2 (see page I, pic. 1)

*Pos.*	*Description*	*Function*
1	LED (red)	Indicator for battery charge control, tool functions and faults
2	Retract slide	slide to retract the drive rolls in case of an error or

Brief description of the important features of the unit

Safety features:
The unit is equipped with a special brake which in-stantly stops the forward motion of the piston/dies when the trigger is released. A white LED illuminates the working space after activating the trigger. It automatically switches oﬀ 10 sec. after releasing the trigger. This feature can be deactivated (see page V) Hydraulic Pressure Check, HPC for short, monitors the oil pressure in the tool’s oil circuit, hence ensur-ing a continuous, consistent press quality. During each pressing cycle, the achieved pressing pressure is determined by a pressure sensor and compared to the required minimum value. An au-dible warning signal sounds if the achieved pres-sure diﬀ ers from the speciﬁed working pressure. The user will know immediately that the ﬁ thing must be checked and repressed or replaced as required. Functional features: The unit is equipped with a double piston pump which is characterized by a rapid approach of the dies towards the connector. The hydraulic unit incorporates an automatic retrac-tion which returns the piston into its starting position when the maximum operating pressure is reached. A manual retraction allows the user to return the piston into the starting position in case of an incorrect crimp. The crimping head can be smoothly turned by 350° around the longitudinal axis in order to gain better access to tight corners and other diﬃ cult working areas.

The unit is equipped with a microprocessor which shuts oﬀ the motor automatically after the com-pression is completed, indicates service intervals, checks battery capacity and does trouble check e.g. informing the user through acoustical and opti-cal warning signals about the kind of error. Power saving function through motor switch-oﬀ . The ergonomically formed compact housing is made of 2 components. The grip area is rubber coated and is therefore non-slip. Together with the improved center of gravity the tool allows fatigue-free working.
All tool functions can be controlled by one trigger. This results in an easy handling and a better grip compared to a two-button operation.

Li-Ion batteries do neither have a memory eﬀ ect nor self discharge. Even after long periods of non-ope-ration the tool is always ready to operate. In addition, we see a lower power weight ratio with 50% more capacity and shorter charging cycles compared to NiMH batteries. The oil used in our tool is highly biologically degra-deable and not hazardous to water and has been rewarded „The Blue Angel“. The oil is suitable for low temperatures and has excellent lubrication cha-racteristics. At the end of a job a print-out via a USB adapter can be generated documenting the proper function of the tool.

Description of the tool indication

Operation of the units
After having selected the right pressing jaw for the inten-ded application (page IV, pic. 23) the jaw must be exami-ned in terms of possible damage, dirt in the compression area and ware. When using competitor products the user has to make sure that the jaw complies with our tool. A pressing procedure will be initiated by actuating the trig-ger. The pressing process is deﬁ ned by the closing mo-tion of the pressing jaws. The rollers on top of the ram close the pressing jaws scissors like.

Attention
A necessary condition for a permanently leaking free connection is that the pressing cycle has to be completed which means that the pressing jaws completely closed at the tip as well as the T-link.
Attention
For information concerning the suitability of the tool with regard to dimension and ﬁ eld of ap-plication (gas/water/heating etc.), please refer to the documentation of your system manufac-turer.

Attention
The pressing procedure can be interrupted at any moment by releasing the trigger.

Attention
This tool is intended for use with HeatLink® PEX tubing, ﬁ ttings, and stainless steel press sleeves.

Attention
The user has to check by optical means whether the pressing jaws are completely closed.
Attention
If a pressing cycle has been interrupted the ﬁ t-ting has to be either dismantled or pressed a second time.

Attention
Do not operate the tool without jaws. The user needs to make sure that the pressing jaws are completely closed and that there are no foreign objects (e.g. plaster or stone fractions) between the pressing jaws.
Explanation of the application range
The hand guided pressing tool is to mount ﬁ ttings on mul-ti Layer, copper and stainless steel type plumbing pipes with Ø 12 to 54 mm, with pressing chain (page IV, pic. 23) up to 110 mm dependant on the system. The unit is not supposed to be restrained in a vise. It is not allowed to use the tool in a stationary application. Complying certain conditions the unit can be operated stationary with our presentation support EKST-L. The conditions can be ta-ken from the instruction manual of the EKST-L. The tool is not designed for continued pressing opera-tions. After a sequence of approximately 50 completed cycles you have to make a break of 15 minutes to give the unit time to cool down.

Attention
Too intensive use can cause heat damage for the tool

Attention
During the operation of built-in electric motors sparks can occur which might ignite highly in-ﬂ ammable or explosive liquids and materials

Attention
Electric-hydraulic pressing tools must not be operated in pouring rain or under water.

Mounting instructions
Please reference the assembly manual of the supplier of the system before mounting the ﬁ ttings on the pipes. In order to safeguard a proper pressing and to guaranty a safe and reliable handling the machine must only be operated with pressing jaws/~ chains recommended by the provi-der of the pipe system and/or the tool manufacturer. If the markings on the tool and pressing jaw do not match respectively if there are no assembly instructions the user has to contact the provider of the system to request a compatibility statement.

Attention
Do not use bent or damaged pressing jaws. For your job on the location, we recommend the accesso-ries shown on page IV in pic. 23.

Remark
As a system supplier/tool manufacturer we oﬀ er perfectly designed pressing jaws and chains for all pipe dimensions. Special designs and custo-mer solutions upon request.

Service and maintenance instruction
The reliable performance of the tool is dependent on ca-reful treatment and service. This represents an important condition to safeguard a lasting connection. To safeguard this the tool have to be maintained and serviced regular-ly We would like to draw your attention to the following points:

The electric-hydraulic pressing unit have to be cleaned and dried after each use before being put into the trans-portation case.
In order to guaranty a proper function of the machine the pressing tool should be returned to the manufac-turer or one of our Authorized Service Centers (ASC) after the light diode display indicates Service or after each year whatever comes ﬁ rst.
The battery, as well as the charging unit, must be protec-ted against humidity and foreign objects.
The bolt joins, the rollers and their guides must be oiled regularly in small amounts.
Check through test crimps or have the tool manufactu-rer check the tool and pressing jaws regularly for proper function.
Keep pressing jaws clean. Remove dirt with a brush. In order to avoid possible malfunctions we oﬀ er you a ma-nufacturer service consisting of disassembly, cleaning, exchange of possibly worn out parts assembly and ﬁ nal control (see ASC). Only a clean and properly functioning press system can over the time safeguard a leaking free connection. Within the determined use of the tool only the pressing jaws (page IV, pic. 23) are permitted to be changed by the customers.

Attention
Do not damage the seals of the tool. If the seals are damaged the warranty is invalidated.

Troubleshooting

Constant ﬂ ashing/indicating of the light diode display (page I, pic 1.1) or the occurence of an acoustical war-ning signal.
see table 1. If the failure can not be solved return the tool to the nearest service center (ASC).
The tool loses oil. Return the unit to the manufacturer. Do not open it and damage the seal of the tool.
The red LED ﬂ ashes 3X and simultaneously 3 acou- stic warning signals occure (see table 1). Serious fault! If this fault occures repeatedly return the unit to an Authorized Service Center (ASC). Do not open it and damage the seal of the tool. In case of a one time occurence the ﬁ tting has to be dismantled or pressed a second time.

Technical Data

Weight

(incl. battery):

| 3,5 kg
---|---
Thrust force (linear):| 32 kN min.
Driving motor:| direct-current permanent field
Battery voltage:| 18 V DC
Battery capacity:| 3 Ah (RAL2/BL1830)
Charging time:| 22 min. (RAL2/BL1830)
Pressing time:| 4s to 7s (depending on the nominal width)
Pressing performance:| approx. 300 compressions/ battery with NW 20
Hydraulic oil:| Rivolta S.B.H. 11
Environmental tem- perature:| -12°C bis +40°C
Sound level:| < 70 dB (A) in 1m distance
Vibrations:| < 2,5 m/s²
Dimensions:| See page II, pic. 2

Putting out of operation/waste disposal

This unit is subjected to the scope of the European WEEE (2012/19/EU) and RoHS (2011/65/EU) directives. Information about this can be found on our home page www.Klauke.com under ‘WEEE & RoHS’. Battery cartridges (page I, pic. 1, 3) must be specially dis-posed of according to the EEC Battery Guideline.

Attention
Do not dispose of the unit in your residential waste. Klauke has no legal obligation to take care of their WEEE outside Germany unless the product has been shipped and invoiced from inside your country by Klauke. Please contact your distributer to ﬁ nd out more how to get your tool recycled environmentally friendly.

Note
Additional copies of the IM are available upon request with no charge. The part # is HE.16527.