Streamline HP-T12150PHR Honda Petrol Powered Trolley Mounted Pressure Washer Instruction Manual

HP-T12150PHR
Honda Petrol Powered Trolley Mounted Pressure Washer
Instruction Manual

Codes:
HP-T12150PHR
HP-T15207PHR-G
HP-T16276PHR-G
HP-T15207DYR-G

These instructions identify a risk situation that could lead to serious injury. MUST read before operating the HIGHLINE™ Pressure Washer, along with any other manual literature supplied. Pay particular attention to any instructions relating to safety, and the starting, stopping and maintenance of petrol and diesel engines.

Why STREAMLINE®?

Flexibility

• STREAMLINE® systems can be built according to customers’ exact requirements
• For non-standard systems, the user’s needs or specifications are listened to and turned into reality.

Quality

• Whilst price is important, quality is remembered long after price is forgotten
• We insist on sourcing brand name products from around the world, only of a reputable quality, and bring them together under the STREAMLINE® name
• All STREAMLINE® products carry a full one-year’s warranty, according to the manufacturers’ standard terms and conditions of sale.

Service

• We have an in-house technical helpline able to answer most of your questions relating to the capabilities and functionalities of all STREAMLINE® products
• If we get it wrong, we will put it right. If you are sent the wrong item, we will immediately attend to sending you the correct item and arrange a collection of the wrong item without any quibbles
• STREAMLINE® is backed by a comprehensive range of massive stocks providing you with a ‘one-stop-shop for all your requirements.

Why STREAMLINE®?

The warranty on all Machines and Equipment is for 1 year (12-months) from the RECORDED DATE OF PURCHASE. THIS WARRANTY EXCLUDES NORMAL MAINTENANCE ITEMS, including but not limited to HOSES, FILTERS, O-RINGS, DIAPHRAGMS, VALVES, GASKETS, CARBON BRUSHES, and damage to motors and other components as a result of failure to replace normal maintenance items. THIS LIST IS NOT EXHAUSTIVE.
If STREAMLINE® receives notice of such defects during the warranty period, STREAMLINE® will either, at its opinion, repair or replace components that prove to be defective.
Replacement parts will only be supplied under warranty, upon the inspection and approval of the defective parts by STREAMLINE®.
Should it be necessary to supply replacement parts before the opportunity to inspect, these will be charged at current prices and a credit will only be issued upon subsequent inspection and warranty approval by STREAMLINE®.
The customer is responsible for the cost of the return of the defective part. If the warranty is approved, STREAMLINE® will pay for the cost of the repaired or replacement part.
This warranty excludes the following conditions and circumstances which are at the discretion of STREAMLINE®:
Wear and tear, misuse, abuse improper maintenance, frost damage, the use of chemicals other than those supplied or approved by STREAMLINE®, improper installation or repair, unauthorized modification, incidental or consequential costs, loss or damage, service, labor or third party charges, the cost of returning defective parts to  TREAMLINE®.
This warranty constitutes the exclusive remedy of any purchaser of a STREAMLINE® unit and is in lieu of all other warranties, express or implied, including without limitation any implied warranty of merchantability or fitness for use, to the fullest extent permitted by law. In no event shall any implied warranty of merchantability or fitness for use exceed the term of the applicable warranty stated above and STREAMLINE® shall have no other obligation or liability.
Important
Unfortunately, these rights cannot be transferred to a third party.

Responsibilities

General Responsibilities
These operating instructions allow you to use the HIGHLINE™ pressure washer system safely and efficiently. The instructional booklet must be read before setting up,  tarting or using your STREAMLINE® equipment. It is an integral part of the product itself. Please read the warning and instructions contained in this booklet carefully.
They provide important information on the safe use and maintenance of the equipment. Pay particular attention to general safety instructions.
Please keep this booklet in a safe place near your HIGHLINE™ high-pressure system for future consultation.
Your HIGHLINE™ high-pressure system is constructed according to current safety standards and regulations. The latest and current edition is illustrated in this manual.
The contents of this booklet should be bought to the attention of all users.
Manufactures Responsibilities
VARITECH SYSTEMS Ltd, the manufacturer of STREAMLINE®, holds a 12-months warranty on all machines and equipment from the date of purchase (see Warranty section 2)VARITECH SYSTEMS Ltd, the manufacturer of STREAMLINE®, is in no case responsible for failures or errors caused by modifications to the unit by customer or other persons.
Personnel Responsibilities
The HIGHLINE™ pressure washer systems are designed and manufactured to be operated in industrial applications. It is important that the operator(s) of the HIGHLINE™ pressure washers have read through these operating instructions thoroughly, and understand all safety instructions and regulations.
The HIGHLINE™ equipment is not intended for use by children, adolescents, persons under the influence of alcohol/drugs or simply lacking experience and knowledge.
These operating instructions are designed to educate the user, informing the operator how to carry out the task at hand successfully, whilst avoiding potential dangers that might occur.

Technical Specifications

Specification Data

Kingdom
Maximum Height| 90cm| 102cm| 102cm| 102cm
Maximum Length| 90cm| 115cm| 115cm| 115cm
Maximum Width| 50cm| 60cm| 60cm| 60cm
Dry Weight| 45.2kg| 65.2kg| 65.2kg| 68.0kg
Wet Weight| 46.8kg| 67.3kg| 67.3kg| 70.0kg
Optimum Operating Flow| 12Lpm| 15Lpm| 16Lpm| 15Lpm
Optimum Operating Pressure| 150Bar / 2175psi| 207Bar / 3000psi| 276Bar / 4000psi| 207Bar / 3000psi
Standard Water  Inlet Connection (Male hose lock)| ¾ inch| ¾ inch| ¾ inch| ¾ inch
Waste Water Outlet Connection (Male hose lock)| M22 standard high-pressure fitting| M22 standard high-pressure fitting| M22 standard high-pressure fitting| M22 standard high-pressure fitting
Engine| Petrol GX160| Petrol GX240| Petrol GX390| Diesel L100
SPL|  107Lwa dB| 105Lwa dB| 107LWA DB| 111LWA DB
GSP| 111Lwa dB| 111Lwa dB| 111Lwa dB| 111Lwa dB
Pump Gearbox| No| Yes| Yes| Yes

Parts and Accessories

The HIGHLINE™ system will include the following parts: – Heavy-duty metal pressure washing trolley complete with pressure washer unit
– 36inch heavy-duty steel chrome single lance
– 1x 10mtr twin wire high-pressure hose with M22 fittings
– 1x 3mtr 19mm suction water inlet hose with weighted brass filter
– 1x 3mtr 6mm chemical suction hose with plastic filter
– 5x assorted nozzles for different cleaning applications
– Instruction manual

Safety Regulations

The HIGHLINE™ pressure washer system is intended solely for high-pressure washing of machinery, buildings, and other washable surfaces typically through standard and optional accessories provided by STREAMLINE®.
The water cannot be used for human consumption.
Only use water and detergent. Use only a recommended detergent.
Personal Safety
Stay alert, watch what you are doing, and use common sense when operating the HIGHLINE™ system. Do not use the system while you are tired or under the influence of alcohol, drugs, or medication. A moment of inattention while operating the trolley may result in serious personal injury
Use personal protective equipment to avoid personal injury:

Additional protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection may be required depending on the safety regulations in the operator’s surroundings.
*The wearing of eye protection in hazardous areas requirement under regulation 4 of the personal protective equipment work regulations 1992. This can include full-face protection or goggles.
**The noise at work regulations require that from February 2006 persons working in noise levels between 80dBA and 85dBA must be provided with suitable hearing protection on request. If noise levels are above 85dBA then hearing protection must be supplied and worn.

System Safety
The HIGHLINE™ trolley is manufactured with the safety of the operator in mind, however, please note some of the key safety errors.

Use in confined spaces

• Diesel and Petrol engines produce fumes and toxic gases, use only in well-ventilated spaces.
• To prevent the build up of flammable vapors the charging o
• Petrol and Diesel tanks should not be done in confined spaces. Any spillages should be cleaned up and any absorbent material used should be disposed of in a proper manner.

General Safety

• Check all hoses and couplings for tightness and damage, loose connections should be tightened and damaged hoses replaced
• Ensure the workspace is clear and free from obstructions
• Ensure you have a good firm footing at all times, and anticipate a ‘Kick Back’ reaction when the trigger is pulled
• Extra care should be taken when working at heights, please use HIGHLINE™ Giraffe Telescopic Poles for reaching areas up to 12mtr

Mechanical Hazards

• To avoid all mechanical hazards, place the HIGHLINE™ trolley on an even surface only, and ensure sufficient stability.

Use only original accessories that come with the HIGHLINE™ system, offering maximum quality and security. Failure to use original accessories absolves VARITECH   SYSTEMS Ltd, the manufacturer from all liability.

Operating the HIGHLINE™ high-pressure system

When purchasing the product, make sure it has an identification plate. If this is missing, notify the distributor/manufacturer where you purchased the unit from.
The use of an appliance without an identification plate absolves the manufacturer from all liability.
Products without an identification plate should be considered as anonymous and potentially dangerous.
Unpacking of the HIGHLINE™ system
Your HIGHLINE™ System has been carefully manufactured, checked through QC and packaged as a kit.
Carefully unpack your new HIGHLINE™ System and carry out a thorough visual check on all parts. If in doubt, do not use the system. Contact your dealer and/or manufacturer. Packaging (bags, boxes, nails, tape, etc.) should be kept out of reach of children as they may represent a potential hazard. Packaging can be recycled according to your local legislation.
Storage of the HIGHLINE™ pressure washer system
Short-term and long-term storage is an important issue. The HIGHLINE™ system must be protected from algae and bacteria growth in a tank or pump by stagnant water.
Important
The unit must be protected from freezing.
The following procedures should be followed to protect the unit from bacteria fouling and damage from freezing;
i. Disconnect all pressure hose and lance, draining water from the hose
ii. Disconnect the water feed hoses, draining water from the hose
iii. Wash out the detergent hose with clean water, draining water from the hose
iv. Turn over the engine by hand to expel water from pump
v. Repeat above until equipment is clean and dry before storage

About your system

Assembling the System
All main parts and safety devices are assembled by the manufacturer. Some other secondary parts may be supplied separately. These parts must be assembled by the user  following the assembly instructions
To use your HIGHLINE™ high-pressure system,

i. Remove all RED travel plugs from the pump and gearbox (if fitted), and re- place with the yellow-topped dipstick. Check all oil levels and top up if needed.

ii. Fill engine with oil and fuel, see engine manufacturers handbook for details of oil and fuel types. If needed please call STREAMLINE® Technical Support.

iii. Connect the suction hose to the high-pressure pump, ensuring there is no air leaks. Air leaks will reduce the suction quality and impair the performance of the machine.

iv. Submerge the brass weighted filter in a suitable container, containing the water supply. It is important to ensure the filter is kept below the water line for a smooth operation.

v. Connect the high-pressure hose to the pressure washer and to the appliance used. Tighten as appropriate but do not overtighten. Ensure the safety catch is in the ON  position whilst making these connections.

You are now set up ready to proceed.
Turning your HIGHLINE™ high-pressure washing system ON
i. START your engine (refer to accompanying engine booklet relating to the type/style of engine fitted.)

Operating your HIGHLINE™ high pressure washing system

i. Release the lance safety catch which is located behind the trigger.

ii. Point the lance towards the object being cleaned

iii. Squeeze the trigger to start the high-pressure jet. You can adjust the working pressure by turning the pressure regulator + or – to suit your application. iv. Release the trigger to stop the high-pressure jet.

The HIGHLINE™ high-pressure washer system is designed for single-operator use.
The water supply can sometimes be interrupted for short lengths of time i.e. when the operator moves from locations. However, if the HIGHLINE™ system is interrupted for long periods of time, it is best to switch off the pump to save overheating and/or over-pressurizing and potentially damaging the system.
Important
Always ensure you have a firm footing and be ready for the ‘Kick Back’ when pulling the trigger on the lance.
Turning your HIGHLINE™ high-pressure washing system OFF
i. Release the trigger to stop the high-pressure jet

ii. Stop the engine (refer to additional refer to accompanying engine booklet relating to the type/style of engine fitted)

iii. Depress the high-pressure lance by squeezing the trigger and release the pressure in the hose

iv. Disconnect all hoses and water supply

Warning
As with all technical appliances, your equipment should always be used according to the instructions.

Malfunctions and Troubleshooting

During the usage of the HIGHLINE™ high-pressure system, there may be some small troubleshooting to undertake:

i. Fluctuating pressure at the lance
a. Blocked inlet water filter or poor water supply – check, clean, or replace if needed
b. Pump sucking in the air – ensure all seals are firm, check the integrity of suction hose and connections
ii. Pump running normally but the pressure is low
a.Pressure regulator valve needs adjustment
b. Pump sucking in the air – ensure all seals are firm, check the integrity of suction hose and connections
c. Lance in low-pressure mode – check and adjust
d. The nozzle is badly worn – check and replace
iii. Pump active but very noisy
a. Pump sucking in the air – ensure all seals are firm, check the integrity of suction hose and connections
b.The excessive temperature of the liquid in the pump – reduce temp to below 60 degrees
c. Worn bearing or valves – contact service center
iv. Presence of oil in the water
a. Worn out oil seals – contact service center
v. Water dripping from under the pump
a. Worn piston seals – contact service center
vi. Oil dripping from pump/gearbox/engine
a. Worn oil seals – contact service center
vii. Excessive vibration in lance/delivery line
a. Water supply low – check the adequacy of water supply. Ensure the suction filter is below water level.
b. Ingress of air into suction line – check the integrity of suction hose and connections
c. Contact service center

Maintenance
Care and maintenance of your HIGHLINE™ high-pressure system will ensure it is well looked after and running smoothly every time.
It is recommended to run an inspection quarterly examination before each use, 3 months and 12 months.
Before Each Use

• Inspect/top up oil levels in pump, gearbox, engine
• Clean brass weight water inlet filter
• Inspect high-pressure hose and its connection for tightness and damage
• Inspect the suction hose and its connection for tightness and damage
• A high-pressure jet must be inspected and changed if damaged
• The overall system if there is any physical damage 12-month inspections
• Change the oil in Gearbox, Engine, and high-pressure pump
• Inspect Gearbox and replace if damaged
• Change high-pressure jet
• Change the air filter

Disposing of machine

The HIGHLINE™ high-pressure system is classified as special waste. It must be taken apart and divided into uniform sections which should be disposed of according to current legislation. Do not use the components removed as spare parts.

Declaration of conformity

EC Declaration of Conformity according to the, RoHS Directive 2011/65/EC. The HIGHLINE™ The system has been designed and produced by STREAMLINE® in accordance with the above-mentioned EC Directives. The technical documents are complete. The complete EC Declaration of Conformity with all standards applied can be requested on the STREAMLINE® Website or directly from STREAMLINE®.

Dean Scott
Development Director

Hamilton House, 8 Fairfax Road,
Heathfield Industrial Estate,
Newton Abbot
Devon, TQ12 6UD
United Kingdom
Telephone: +44 (0) 1626 830 830
Email: sales@streamline.systems
Visit www.streamline.systems

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