PONDMASTER 2700 Clearguard Pressurized Pond Filters

WARNING! PONDS ARE DANGEROUS TO SMALL CHILDREN! NEVER LEAVE CHILDREN UNSUPERVISED NEAR A POND.

HOW FILTRATION WORKS

Both biological and mechanical filtrations are essential for every pond; without them, your fish would be harmed by ammonia generated by the accumulated fish waste. The beneficial bacteria bed that builds on the filter media nitrifies any ammonia in the pond making it a healthier environment for aquatic life. Mechanical filtration removes debris in suspension in pond water keeping it cleaner and clearer.
Biomechanical filtration depends on the establishment of a colony of bacteria on the surface of the media that converts dissolved toxic nitrogenous waste to harmless compounds. When the bacteria are given the proper environment, they grow in a thin biofilm on the surface of each piece of media. The media must first establish itself to handle the load of dissolved ammonia. Depending on the water temperature, it can take 2 – 4 weeks for the filter to establish itself in the pond environment. The ultraviolet filtration should be left off during initial seeding to allow the bacteria colonies to grow. The time required varies depending on climate, weather conditions, fish load and feed rates. Until the colonies grow large enough, the pond owner must take care to monitor levels of ammonia and nitrates in the water and take appropriate measures to correct any dangerously high levels. CAUTION: Note that smaller filter media cannot be used with this filter. It will pass into valve possibly causing malfunction or it will pass through  back into the pond. The Filter Pad that is included with the pressure filter serves two purposes. First, it can be used to quickly filter water with particulate solids and debris at the start of pond season  before the biological filtration has had time to establish. Second, it can be used to polish water anytime pond water has become cloudy.

THE FILTER PAD SHOULD BE USED AT START-UP AND AFTERWARD AS REQUIRED; IT MUST BE REMOVED BEFORE DOING A BACKWASH CYCLE.
The ultraviolet clarifier included with some models produces a wavelength of light that inhibits algae from reproducing by damaging its DNA. Please note that UV light does not kill string algae that cling to the sides of ponds.

NOTE
This filter is intended to pull suspended solids out of the water column. It is NOT designed to remove leaves and large solids from the pond. It should not be used as a pond vacuum. All pumps used with this filter must be used inside a Pump Bag or with a Skimmer or prefilter to prevent large debris from entering the filter chamber and blocking the biological filtration.

ELECTRICAL PRECAUTIONS

WARNING: FOR YOUR PROTECTION, ALWAYS UNPLUG THE UNIT FROM ITS POWER SOURCE BEFORE INSTALLING OR SERVICING. DO NOT REACH, REMOVE OR DISASSEMBLE BEFORE YOU DISCONNECT POWER.

IMPORTANT SAFETY INSTRUCTIONS
Use only three-wire outdoor extension cords that have three-prong grounding plugs and grounding receptacles that accept the appliance’s plug. If it still does not fit, contact a qualified electrician. Never use with an extension cord unless plug can be fully inserted. Do not alter the plug.
WARNING
Read All Instructions

1. Ground Fault Circuit Interrupter (GFCI) protection is to be provided on the circuit(s) or outlet(s) to be used for the wet location portable luminaire. Receptacles are available having built-in GFCI protection and are able to be used for this measure of safety.
2. Use only with an extension cord for outdoor use, such as an extension cord of cord type SEW, SEOW,SEOOW, SOW, SOOW, STW, STOW, STOOW, SJEW, SJEOW, SJEOOW, SJW, SJOW, SJOOW, SJTW,SJTOW, or SJTOOW.
3. This portable luminaire / ballast assembly has an IP65 rating making it suitable for damp and wet locations when assembled in accordance with the accompanying instructions. Do not submerge ballast

SAVE THESE INSTRUCTIONS

CHOOSE FILTER / PUMP LOCATION

• This filter must be connected to an external water pump.
• Depending on your preference, the water pump can be submersible or inline above ground.
• Please note the following:
• The intake for the water pump should be positioned at the opposite end of the pond from the water return for best circulation
• The return hose from the pressure filter outlet to the pond or water feature should be kept as short as possible to reduce back pressure to the filter. Long tubing and /or undersized tubing connected to the outlet port of the pressure filter produces back pressure.
•  Use the largest diameter tubing possible to reduce tubing friction loss and get the best flow.
• Note that the bottom drain should be accessible after installation.

CHOOSE THE CORRECT PUMP

Your Pressurized Filter System works best within a certain range of flow and pressure. See table. Exceeding these values will cause leakage or breakage of the filter or its components and void the warranty.
If your water feature (for example – waterfall or fountain) requires more water than the recommended flow, a Bypass Loop can be used in-line to divert some of the water flow directly to the water feature. This will avoid overburdening and possibly damaging the pressure filter. See our website for information on Valved  Bypass Kit – Item# 15015 to set up a bypass Loop

FILTER SET-UP

Open clamp to remove cover and separate parts keeping all O-rings, gaskets and connection surfaces clean of debris. If the model includes an UV clarifier, note that the UV quartz sleeve protrudes from the bottom of the cover. Cautiously place the cover to avoid damaging the quartz sleeve. The UV lamp is packed in the upper protective packaging in a small separate box. Handle it carefully; it will be installed after the cover is reattached. Units with the UV clarifier include a clear extra UV port cap. This must be kept to cover UV port when winterizing.
RELOAD FILTER DRUM – Check that the drum divider is properly aligned in the filter drum tracks and is fully seated down to the bottom of the filter drum. Pour Biomatrix Ball Filter media from plastic bag back into filtration chamber of filter drum. Place Foam Filter pad in upper end of filtration chamber.

UNPACK FILTER and remove contents

FOR BACKWASH AIR KIT ONLY

INSTALL ADAPTOR* – ONLY if you are planning to use the Pondmaster Backwash Air kit (sold separately). Before using filter, install adaptor into bottom drain opening on pressure filter. Use Teflon tape on threads. See Figures 1 & 2. Follow instructions provided with Backwash Air kit.

IMPORTANT

CLEAN,   LUBRICATE and ALIGN I B GASKET / O-RING note that an O-Ring or gasket must always be clean, properly seated and lubricated before reattaching the cover. Note that on some models the gasket may have been pre- installed.

Models 2700, 5500 & 8000 GASKET seats in track. Use silicone grease (supplied in small packet) to lubricate entire gasket before assembly.

Model 16000 O-RING position seats on top step of outer flange. First position O-ring onto step as shown then cover all exposed surface of O-ring with silicone grease (supplied in small packet).

ONLY LUBRICATE WITH SILICONE GREASE

SECURE COVER WITH CLAMP

Once cover is pressed down evenly, place the clamp around the drum and cover flanges and pull the open end closed. Note that it is best to position the open end of the clamp away from hose connections for easy access to the tightening knob once hoses are attached. Insert hex bolt through opening with hex recess and push through to opening on other end of clamp. Attach the tightening knob to hex nut and turn until clamp closes completely.

UV CLARIFIER

If your pressure filter was supplied with a UV clarifier, the lamp is packed separately and must be installed.

TUBING CONNECTION OPTIONS

The adapters supplied with the pressure filters are configurable for connection to flexible hose using supplied barbed fittings or rigid PVC using PVC cement

Filter

| Bard Fitting / Flexible Hose| Slip Fitting / Rigid PVC
---|---|---
US             Metric| US
Model 2700| 1 ½”           32mm| 1 ½”
Model 5500| 1 ½” and 2” 32mm and 40 mm| 1 ½” and 2”
Model 8000| 1 ½” and 2” 32mm and 40 mm| 1 ½” and 2”
Model 16000| 3”| 3”

VALVE POSITIONS

The valve has 7 positions. They are numbered for identification.
CAUTION: Never lift filter using the valve position handle.
CAUTION: Always turn off pump when changing valve positions.
Change valve positions by pressing down on handle, rotating until pointer points to desired number and release.
Check that handle is not in between settings when releasing handle.

1. FILTER
   Water passes through media in filter drum and back up through UV/Clean-water chamber to water outlet port.

2. RINSE
   Water flows through valve and exits from the waste port. This is used to wash away any dirt particles in the valve after a backwash cycle.

3. CIRCULATE (BYPASS)
   This setting passes water through the valve intake and exits through the outlet port directly with out entering the filter chamber. It is useful if the pond is being medicated and filtration is undesirable. 4: BACKWASH: Water flow reverses through clean-water chamber then backwards through the filter media and exits through the waste port.

4. CLOSED
   This position closes off the intake and stops water from entering the valve. The pump must be off when in this position. Use this setting temporarily when servicing the pump.

5. EMPTY (DRAIN)
   Water enters the intake and is directed to the waste port without filtration. This is used to empty the pond should the need arise.

6. WINTER
   This is a neutral position that equalizes pressure between all three ports. Use this setting with the pump off when the filter is shut down during winter.

FILTER OPERATING INSTRUCTIONS

1. Put the valve to position 1” FILTER”

2.  Turn on pump and check all connections. Check that pressure gauge pointer is in the Green zone. Run filter with Foam Filter pad and Biomatrix Ball media at first.
   The Biomatrix Ball media works best when the filter’s bacteria colonies are established. It takes a few weeks for the bacterial colonies to grow on the media and be effective for filtration. During the waiting period for biological filtration, the filter pad will collect debris and mechanically filter the water without disrupting the growing biological colony. If water flow becomes sluggish, the foam filter pad may have accumulated too much debris and should be removed, rinsed and replaced into the filter. It may be necessary to do this several times until the biological filtration is established. After a few weeks the pad should be removed, rinsed and set aside future use. It can be used anytime the pond is stirred up or appears to be cloudy.

3.  A backwash schedule should be established to maintain the bacteria colony level on the biomatrix ball media. This should be done every few weeks depending on your pond conditions. Bio load, sunlight, temperature and feeding habits all affect the need for backwash. The best way to tell when to backwash is to monitor water flow rate and the pressure gauge. If water flow rate diminishes or if the gauge indicator has moved to the top or past the green zone it is time to backwash. The backwash alone may not dislodge heavy bacteria colonies; it may be necessary to open the filter and stir up the Biomatrix media before backwashing. Note that a more substantial power backwash, the Pond master Backwash Air kit can be attached to the drain valve to force air through the media releasing the excess waste. See Accessories section.

BACKWASH CYCLE

To run a backwash cycle:

1. Turn off Pump.
2. Check that waste hose is properly directing waste water to a dry well or garden area.
3. Set valve to #4 BACKWASH and run the pump for a few minutes. *
4. Turn off pump.
5. Set valve to position 2 “RINSE”.
6. Turn on pump for 20-30 seconds.
7. Turn off pump
8. Reset the valve to position 1 “FILTER”
9. Turn on pump.
10. Repeat Backwash. Multiple backwash cycles may be needed.
    NOTE: If filter media is extremely clogged, it may be necessary to open the filter and manually stir up the media to loosen excess waste before back washing.

USING THE PRESSURE GAUGE

The Pressure Gauge should be checked the first time the pump is turned on. The pointer should be in the green zone to ensure that the installation is correct.
The Gauge should not solely be relied upon to indicate the need for a backwash. Always monitor water flow and water clarity to determine when backwashing is necessary.
If reading on gauge is ever in RED zone, turn off the pump and check for the cause of the excessive back-pressure. Do not run the filter when the pointer is in the red zone.

MAINTENANCE

REMOVING and REPLACING COVER

Cover can be removed to perform filter maintenance. Follow these steps:

1. Turn off power to pump and UV units
2.  Disconnect hoses that are attached to the cover.
3. Remove entire UV Clarifier assemblies including quartz sleeves and carefully place aside.
4.  Always lift cover straight upwards after removing clamp.
5.  Place cover down carefully; flow diverter protrudes from the bottom of the cover.
6.  Always make certain that O-Ring and track are clean and lubricated.
7.  Align Tab & Notch and Place cover straight down – – DO NOT TWIST OR THE O-RING/GASKET MAY UNSEAT.
8.  Reattach clamp.
9.  Reattach UV Clarifiers and hoses.
10. Turn on power.

UV CLARIFIER INSTALLATION AND OPERATING INSTRUCTIONS

If your pressure filter was supplied with a UV clarifier, the lamp must be installed.

1. Unscrew the threaded ring and remove the UV clarifier/ ballast assembly that is pre-installed into the cover of the filter

2. Remove the quartz sleeve by firmly holding the black collar section and turning it counter-clockwise until it disengages from the lamp socket assembly.

3. Unpack the lamp and insert the contact pins on the lamp base completely into the lamp socket.

   •  For the 9 Watt unit: Continue to step 4.
   • For the 18 & 36 Watt unit: Find the lamp retainer in the lamp box and slide it onto the lamp until it is snug in the socket.
     Next insert the alignment disk onto the end of the lamp to center it in the quartz sleeve.

4. Make certain that the flat gasket and 0-rings are properly installed. See FIGURE 1. Flat gasket sits on top of the of the quartz sleeve and 0-ring fits outside the tube, under the top flange.

5. Use Silicone grease to Lubricate Gasket & 0-ring for easier assembly. Never use petroleum based lubricants.

6. Insert the UV lamp assembly into the Quartz sleeve and hand tighten – turning clockwise until secure.

7. Insert the lamp/ quartz sleeve assembly into either of the UV port openings in the pressure filter cover.

8. Rotate the threaded ring of the UV fixture clockwise onto the filter cover’s threads until tight.

9. After COMPLETE installation, UV Clarifier can be briefly tested; plug the power cord into an appropriately rated grounded GFCI protected outlet to check. The UV light can be safely viewed through the clear plastic cap on the fixture. After testing, disconnect power until the filter is running. The UV unit should only be powered on when filter is fully assembled with water circulating.

IMPORTANT NOTES:

• Never stare at or expose skin to UV light. It can damage eyesight and burn skin.
• UV Clarifier will not light when removed from the quartz sleeve. The built-in safety switch disables power when not assembled.
• Do not defeat the safety features by bypassing the built in safety switch.
• If a second UV port is available a second UV unit can be installed. Check model compatibility.
• Save the plain UV port cap. It is needed to close off UV port when UV Clarifier is removed. For example, during winterization.
• Ballast is enclosed in a double-insulated case. Never cut power cord. Do not modify the plug provided with the appliance; if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

WINTERIZATION

CAUTION: During harsh winters, water left In the drum may freeze, expand and crack the drum. If necessary, the filter can be drained and winterized at the end of the season. If you live In an area that doesn’t experience freezing temperatures, you may never need to do this. To empty the water from the filter drum, follow the Instructions below:1) Turn off the pump and disconnect the power source to the UV.
2) Turn the valve Selector to position IS -UDSED. This position prevents any water in the pond from siphoning into the drum during the draining process.
3) Rema,e the drain plug at the bottom of the filter to empty the drum.
Nate: You can purchase Item No. 15675 (Clear Guard Backwash Kit w/o Air Pump) which includes a Drain Plug Adapter,½• NPT barbed fitting. Shutoff valve and Vinyl Tubing. This kit will allow the water being drained from the drum to be diverted to a remote location.
4) After the water has completely drained from the drum, set the valve Selector to position #7 -Winfield
5) If your set-up Includes a UV Clarifier, open & reopen the locking by turning It counter clockwise. Pull the UV Lamp assembly and Quartz Sleeve straight up. Disconnect lamp from socket by grasping the plastic base of the lamp and carefully pulling It straight down out of the socket Carefully pack the Quartz Sleeve, “O• Rings, UV Lamp and ballast/ socket assembly and store them for winter. Cover the open UV ports with the dear extra UV port cap supplied with the Filter. DO NOT ALLOW WATER TO GET INTO 1HE UV QUARTZ SLEEVE AND FREEZE AS THIS WILL CAUSE ITTO CRACK.

OPTIONAL ACCESSORIES

CLEARGUARD BACKWASH AIR KIT

For more thorough backwashing and agitation in the media filter chamber to break up .stubborn debris.. It connects through the drain plug at the bottom of the filter.

Pond Filter Capacity| Maximum water pump size| Clearguard Backwash Air Kit Item#

No air pump included Air pump included (120V)

---|---|---
2700 GAL/ 10000L| 3000 GPH / 11350LPH| 15675| 15660
5500 GAL/ 20000 L| 6000 GPH / 22700 LPH| 15675| 15660
8000 GAL/ 30000 L| 8000 GPH / 30300 LPH| 15675| 15670
16000GAL/ 60000 L| 9000 GPH / 34000 LPH| 15675| 15670

UV Clarifier Kit – Upgrade your filter by adding an ultraviolet clarifier to a non lN unit or adding a second UV clarifier using the extra port for additional algae control.

BiomatrIx 11 /4” (3:Zmm}Ball Media -Increase the biological filtration by adding more media. The Biomatrix Ball media Is the only media recom­mended for use with Clear Guard pressure filters. Available In bags of 300 ITEM # 1 5650.
Caution: Do not use undersized media; it will get caught In valve and possibly damage the filter.

TROUBLESHOOTING

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Remove rinse and replace filter pad. Backwash filter. See BACKWASH CYCLE.
Pump intake is clogged, Pump is undersized or requires maintenance.| Check pump and clear debris. Use a Pump Bag around pump to prevent future clogging. See pump manual.
Discharge is clogged.| Remove blockage from discharge.
Tubing is too small, too long or kinked.| Test filter with valve positioned to

3 Circulate (Bypass) position. This tests your hose and pump set-up by

passing water directly through valve, not filter. If still slow, make adjustments to setup.
Water flowing from incorrect port
OR
Difficulty rotating the handle when fully depressed| Silicone gasket is damaged or dislodged.| Replace the diverter assembly.
Pressure Gauge pointer does not move| Filter has no active bacterial colonies yet.| Gauge may not show back pressure if filter is operating normally. Check weekly.
Pressure Gauge pointer is in yellow zone.| Debris has grown too thick.| Remove and rinse the filter pad. Backwash. If necessary, stir up Bio-Media manually or with Air turbulence before backwashing. Check weekly.
Pump is oversized.| Replace with a recommended pump or split water flow between pump and filter intake using a Valved Bypass.
Set-up causes excessive back pressure.| Test filter with valve positioned to

3 Circulate position. This tests your hose and pump set-up by passing water

directly through valve, not filter. If still slow make adjustments to set-up.
Outlet is clogged| Check for obstructions and clear-up outlet.
Filter drum is leaking at perimeter.| O-Ring or Gasket is missing, twisted, dirty or was not lubricated.| Turn off pump. Open filter and remove, clean, re-seat and lubricate O-Ring/gasket. Attach cover, checking alignment of tab & slot and thoroughly tighten clamp knob.
Water pressure is too high.| Pump is too large. Install a Valved Bypass to redirect excessive water pressure buildup. Water can be diverted directly to your waterfall.
Set-up is creating back pressure due to hose configuration. Redo set-up to eliminate back pressure on the outlet port of the filter.
UV does not light.| Power supply problem| Check GFCI, Confirm all plugged connections.
improper msta11at1on sequence.| Always nave unit completely installed restore powering up the UV. It will not light if plugged in first and then assembled.
Bulb has dislodged from socket.| Turn off pump, open UV and reattach bulb. Reassemble and apply power.
Filter Clogs right away.| Pressure filter is clogged with leaves or other large waterborne debris.| Never use the filter as a “Vacuum”. For a pond with a lot of debris use or rent a “pond vac” or remove the heavy debris manually.
Use a pond skimmer and/or pump bag to prevent large debris from entering pump.

Part Listing

For reference only, all parts are not available individually.

WARRANTY

Pondmaster Filtration systems are warranted against failure due to defects in materials and/or workmanship for one year from date of purchase. This warranty covers defects occurring under normal use and applies to the original purchaser at retail and may not be transferred. The warranty and remedies set forth herein are conditional upon proper installation, use, maintenance, storage, and conformance with the applicable use. It will be based upon Danner Mfg. discretion as to whether the defects are of manufacturing origin. Any damages due to improper installation are not covered by this warranty. This warranty does not apply to appearance or accessory items. This warranty does not include damage due to handling, transportation, unpacking, setup, installation, repair or replacement of parts supplied by any other than Danner Mfg.; improper maintenance, modification or repairs by the purchaser; abuse, misuse, neglect, accident, fire, flood, or other acts of God. Any oral statements about this product made by the seller, the manufacturer, their representatives or any other parties do not constitute warranties and shall not be relied upon by the user and are not part of this contract. Neither the seller nor the manufacturer shall be liable for any injury, loss or damages, direct, incidental, or consequential, including but not limited to incidental or consequential damage for lost profits, lost sales, injury, and inability to use the product and the user agrees that no other remedy is available. Before using, the user shall determine the suitability of the product for their intended use and the user shall assume all risk liability whatsoever in connection therewith. To validate this warranty, keep your proof of purchase (copy of sales receipt from a certified Pondmaster dealer). Warranty covers the repair or prorated replacement of the Danner Mfg. products. Danner Mfg. denies all liability for any other loss including but not limited to loss of equipment, income, livestock, or personal injury.
THE FOLLOWING VOIDS WARRANTY:
PRODUCT LABELS ARE DEFACED OR REMOVED. PRODUCT IS IMPROPERLY INSTALLED OR MAINTAINED BY USER OR THEIR AGENT. PRODUCT IS ABUSED, MISUSED, OR DAMAGED BY USER OR THEIR AGENT. PRODUCT IS NOT WINTERIZED OR REMOVED FROM SERVICE AND DRIED DURING FREEZING CONDITIONS. PRODUCT DAMAGE IS CAUSED BY OVER-TIGHTENING FITTINGS ON VALVE PORTS.

References

• Lamp Recycle – Environmental Responsiblility Starts Here

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