LG TV OLED48C1PUB Oled Owner’s Manual
- June 5, 2024
- LG
Table of Contents
TV OLED48C1PUB Oled
OLED TV SERVICE MANUAL
CHASSIS : EA11C
MODEL: OLED48C1PUB MODEL: OLED48C1AUB
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
P/NO : MFL71819001 (2103-REV01) Any reproduction, duplication, distribution
(including by way of email, facsimile or other electronic means), publication,
modification, copying or transmission of this Service Manual is STRICTLY
PROHIBITED unless you have obtained the prior written consent of the LG
Electronics entity from which you received this Service Manual. The material
covered by this prohibition includes, without limitation, any text, graphics
or logos in this Service Manual.
Copyright © 2021 LG Electronics Inc. All rights reserved. Only training and
service purposes.
CONTENTS
CONTENTS …………………………………………………………………………………. 2 SAFETY PRECAUTIONS
……………………………………………………………… 3 SERVICING PRECAUTIONS …………………………………………………………. 4
SPECIFICATION ………………………………………………………………………….. 6 SOFTWARE UPDATE
…………………………………………………………………. 10 BLOCK DIAGRAM ……………………………………………………………………… 12
EXPLODED VIEW ………………………………………………………………………. 13 ASSEMBLY / DISASSEMBLY GUIDE
……………………………………………. 14 TROUBLE SHOOTING GUIDE ………………………………………… APPENDIX
– 2 –
Copyright ©
LG Electronics Inc. All rights reserved.
Only training and service purposes.
SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-
related characteristics. These parts are identified by in the Exploded View.
It is essential that these special safety parts should be replaced with the
same components as recommended in this manual to prevent Shock, Fire, or other
Hazards. Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the servicing of a
receiver whose chassis is not isolated from the AC power line. Use a
transformer of adequate power rating as this protects the technician from
accidents resulting in personal injury from electrical shocks.
It will also protect the receiver and it’s components from being damaged by
accidental shorts of the circuitry that may be inadvertently introduced during
the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it
with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1 W),
keep the resistor 10 mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed metallic parts of
the cabinet, such as antennas, terminals, etc., to be sure the set is safe to
operate without damage of electrical shock.
Leakage Current Cold Check(Antenna Cold Check) With the instrument AC plug
removed from AC source, connect an electrical jumper across the two AC plug
prongs. Place the AC switch in the on position, connect one lead of ohm-meter
to the AC plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone jacks, etc. If
the exposed metallic part has a return path to the chassis, the measured
resistance should be between 1 M and 5.2 M. When the exposed metal has no
return path to the chassis the reading must be infinite. An other abnormality
exists that must be corrected before the receiver is returned to the customer.
Leakage Current Hot Check (See below Figure) Plug the AC cord directly into
the AC outlet.
Do not use a line Isolation Transformer during this check. Connect 1.5 K / 10
watt resistor in parallel with a 0.15 uF capacitor between a known good earth
ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the
AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more
sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage
measurements for each exposed metallic part. Any voltage measured must not
exceed 0.75 volt RMS which is corresponds to 0.5 mA. In case any measurement
is out of the limits specified, there is possibility of shock hazard and the
set must be checked and repaired before it is returned to the customer.
Leakage Current Hot Check circuit
– 3 –
Copyright ©
LG Electronics Inc. All rights reserved.
Only training and service purposes.
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service manual and its
supplements and addenda, read and follow the SAFETY PRECAUTIONS on page 3 of
this publication. NOTE: If unforeseen circumstances create conflict between
the following servicing precautions and any of the safety precautions on page
3 of this publication, always follow the safety precautions. Remember: Safety
First.
General Servicing Precautions 1. Always unplug the receiver AC power cord from
the AC power
source before; a. Removing or reinstalling any component, circuit board
module or any other receiver assembly. b. Disconnecting or reconnecting any
receiver electrical plug
or other electrical connection. c. Connecting a test substitute in parallel
with an electrolytic
capacitor in the receiver. CAUTION: A wrong part substitution or incorrect
polarity installation of electrolytic capacitors may result in an explosion
hazard. 2. Test high voltage only by measuring it with an appropriate high
voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped
with a suitable high voltage probe. Do not test high voltage by “drawing an
arc”. 3. Do not spray chemicals on or near this receiver or any of its
assemblies. 4. Unless specified otherwise in this service manual, clean
electrical contacts only by applying the following mixture to the contacts
with a pipe cleaner, cotton-tipped stick or comparable non-abrasive
applicator; 10 % (by volume) Acetone and 90 % (by volume) isopropyl alcohol
(90 % – 99 % strength) CAUTION: This is a flammable mixture. Unless specified
otherwise in this service manual, lubrication of contacts in not required. 5.
Do not defeat any plug/socket B+ voltage interlocks with which receivers
covered by this service manual might be equipped. 6. Do not apply AC power to
this instrument and/or any of its electrical assemblies unless all solid-state
device heat sinks are correctly installed. 7. Always connect the test receiver
ground lead to the receiver chassis ground before connecting the test receiver
positive lead. Always remove the test receiver ground lead last. 8. Use with
this receiver only the test fixtures specified in this service manual.
CAUTION: Do not connect the test fixture ground strap to any heat sink in this
receiver.
Electrostatically Sensitive (ES) Devices Some semiconductor (solid-state)
devices can be damaged easily by static electricity. Such components commonly
are called Electrostatically Sensitive (ES) Devices. Examples of typical ES
devices are integrated circuits and some field-effect transistors and
semiconductor “chip” components. The following techniques should be used to
help reduce the incidence of component damage caused by static by static
electricity. 1. Immediately before handling any semiconductor component or
semiconductor-equipped assembly, drain off any electrostatic charge on your
body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed
to prevent potential shock reasons prior to applying power to the unit under
test.
2. After removing an electrical assembly equipped with ES devices, place the
assembly on a conductive surface such as aluminum foil, to prevent
electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static type solder removal device. Some solder removal
devices not classified as “anti-static” can generate electrical charges
sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical
charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until
immediately before you are ready to install it. (Most replacement ES devices
are packaged with leads electrically shorted together by conductive foam,
aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a
replacement ES device, touch the protective material to the chassis or circuit
assembly into which the device will be installed. CAUTION: Be sure no power is
applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices.
(Otherwise harmless motion such as the brushing together of your clothes
fabric or the lifting of your foot from a carpeted floor can generate static
electricity sufficient to damage an ES device.)
General Soldering Guidelines 1. Use a grounded-tip, low-wattage soldering iron
and appropri-
ate tip size and shape that will maintain tip temperature within the range or
500 °F to 600 °F. 2. Use an appropriate gauge of RMA resin-core solder
composed of 60 parts tin/40 parts lead. 3. Keep the soldering iron tip clean
and well tinned. 4. Thoroughly clean the surfaces to be soldered. Use a mall
wirebristle (0.5 inch, or 1.25 cm) brush with a metal handle. Do not use
freon-propelled spray-on cleaners. 5. Use the following unsoldering technique
a. Allow the soldering iron tip to reach normal temperature.
(500 °F to 600 °F) b. Heat the component lead until the solder melts. c.
Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid. CAUTION: Work quickly to
avoid overheating the circuit board printed foil. 6. Use the following
soldering technique. a. Allow the soldering iron tip to reach a normal
temperature (500 °F to 600 °F) b. First, hold the soldering iron tip and
solder the strand against the component lead until the solder melts. c.
Quickly move the soldering iron tip to the junction of the component lead and
the printed circuit foil, and hold it there only until the solder flows onto
and around both the component lead and the foil. CAUTION: Work quickly to
avoid overheating the circuit board printed foil. d. Closely inspect the
solder area and remove any excess or splashed solder with a small wire-bristle
brush.
– 4 –
Copyright ©
LG Electronics Inc. All rights reserved.
Only training and service purposes.
IC Remove/Replacement Some chassis circuit boards have slotted holes (oblong)
through which the IC leads are inserted and then bent flat against the circuit
foil. When holes are the slotted type, the following technique should be used
to remove and replace the IC. When working with boards using the familiar
round hole, use the standard technique as outlined in paragraphs 5 and 6
above.
Removal 1. Desolder and straighten each IC lead in one operation by
gently prying up on the lead with the soldering iron tip as the solder melts.
2. Draw away the melted solder with an anti-static suction-type solder removal
device (or with solder braid) before removing the IC. Replacement 1. Carefully
insert the replacement IC in the circuit board. 2. Carefully bend each IC lead
against the circuit foil pad and solder it. 3. Clean the soldered areas with a
small wire-bristle brush. (It is not necessary to reapply acrylic coating to
the areas).
“Small-Signal” Discrete Transistor Removal/Replacement 1. Remove the defective
transistor by clipping its leads as close
as possible to the component body. 2. Bend into a “U” shape the end of each of
three leads remain-
ing on the circuit board. 3. Bend into a “U” shape the replacement transistor
leads. 4. Connect the replacement transistor leads to the corresponding
leads extending from the circuit board and crimp the “U” with long nose pliers
to insure metal to metal contact then solder each connection.
Power Output, Transistor Device Removal/Replacement 1. Heat and remove all
solder from around the transistor leads. 2. Remove the h t sink mounting screw
(if so equipped). 3. Carefully remove the transistor from the heat sink of the
circuit
board. 4. Insert new transistor in the circuit board. 5. Solder each
transistor lead, and clip off excess lead. 6. Replace heat sink.
Diode Removal/Replacement 1. Remove defective diode by clipping its leads as
close as pos-
sible to diode body. 2. Bend the two remaining leads perpendicular y to the
circuit
board. 3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board. 4. Securely crimp each
connection and solder it. 5. Inspect (on the circuit board copper side) the
solder joints of
the two “original” leads. If they are not shiny, reheat them and if necessary,
apply additional solder.
Fuse and Conventional Resistor Removal/Replacement 1. Clip each fuse or
resistor lead at top of the circuit board hollow
stake. 2. Securely crimp the leads of replacement component around
notch at stake top.
3. Solder the connections. CAUTION: Maintain original spacing between the
replaced component and adjacent components and the circuit board to prevent
excessive component temperatures.
Circuit Board Foil Repair Excessive heat applied to the copper foil of any
printed circuit board will weaken the adhesive that bonds the foil to the
circuit board causing the foil to separate from or “lift-off” the board. The
following guidelines and procedures should be followed whenever this condition
is encountered.
At IC Connections To repair a defective copper pattern at IC connections use
the following procedure to install a jumper wire on the copper pattern side of
the circuit board. (Use this technique only on IC connections).
1. Carefully remove the damaged copper pattern with a sharp knife. (Remove
only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if used)
from the end of the remaining copper pattern.
3. Bend a small “U” in one end of a small gauge jumper wire and carefully
crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper pattern and
let it overlap the previously scraped end of the good copper pattern. Solder
the overlapped area and clip off any excess jumper wire.
At Other Connections Use the following technique to repair the defective
copper pattern at connections other than IC Pins. This technique involves the
installation of a jumper wire on the component side of the circuit board.
1. Remove the defective copper pattern with a sharp knife. Remove at least
1/4 inch of copper, to ensure that a hazardous condition will not exist if the
jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern break and
locate the nearest component that is directly connected to the affected copper
pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the nearest
component on one side of the pattern break to the lead of the nearest
component on the other side. Carefully crimp and solder the connections.
CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch
components or sharp edges.
– 5 –
Copyright ©
LG Electronics Inc. All rights reserved.
Only training and service purposes.
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for
improvement.
1. Application range
This specification is applied to the OLED TV used EA11C chassis.
2. Test condition
Each part is tested as below without special appointment. (1) Temperature : 25
ºC ± 5 ºC(77 ± 9 ºF) , CST : 40 ºC ± 5 ºC (2) Relative Humidity: 65 % ± 10 %
(3) Power Voltage
: Standard input voltage (AC 100-240 V~, 50/60 Hz) * Standard Voltage of each
products is marked by models. (4) Specification and performance of each parts
are followed each drawing and specification by part number in accordance with
BOM. (5) The receiver must be operated for about 5 minutes prior to the
adjustment.
3. Test method
(1) Performance: LGE TV test method followed (2) Demanded other specification
– Safety : UL, CSA, CE, IEC specification – EMC : FCC, ICES, CE, IEC
specification
4. General Specification
No
Item
1 Market
2 Broadcasting system
3 Available Channel
4 Receiving system 5 Video Input 6 HDMI Input
7 Audio Input
HDMI 1 HDMI 2 HDMI 3 HDMI 4
Specification North America ATSC / NTSC-M, 64 & 256 QAM VHF : 02~13 UHF : 14~69 DTV : 02-69 CATV : 01~135 CADTV : 01~135 Digital : ATSC, 64 & 256 QAM Analog : NTSC-M NTSC-M PC / DTV format PC / DTV format PC / DTV format PC / DTV format AV Audio / DVI Audio
8 Audio out
SPDIF(1EA)
HeadPhone(1EA)
9 USB Input(3EA)
10 Ethernet Connect (1EA)
Optical Audio out HeadPhone out EMF, DivX HD, For SVC (download) Ethernet Connect
Remark
Rear gender(1EA) Support HDMI2.1 Support HDMI2.1 Support HDMI2.1 Support
HDMI2.1 Rear(AV Gender), L/R Input : Rear AV and DVI use same jack Rear(1EA)
Rear(1EA) JPEG, MP3, DivX HD
– 6 –
Copyright ©
LG Electronics Inc. All rights reserved.
Only training and service purposes.
5. External Input Support Format
5.1. HDMI Input (PC/DTV)
No. Resolution PC
1 640350 2 720400 3 640480 4 800600 5 1024768 6 1360768 7 1152864 8
12801024
H-freq(kHz)
V-freq.(kHz)
31.46 31.46 31.46 37.87 48.36 47.71 54.34 63.98
70.09 70.08 59.94 60.31 60 60.01 60.05 60.02
9 1920*1080
67.5
60
10 19201080 11 19201080 12 38402160 13 38402160 14 38402160 15 38402160 16 38402160 17 38402160 18 38402160 19 38402160 20 40962160 21 40962160 22 40962160 23 40962160 24 40962160 25 40962160 26 40962160 27 40962160
134.86 135 53.95 54 56.25 61.43 67.5 112.5 134.86 135 53.95 54 56.25 61.43 67.5 112.5 134.86 135
119.88 120 23.98 24 25 29.97 30 50 59.94 60 23.98 24 25 29.97 30 50 59.94 60
28 25601440 29 25601440
88.78 182.99
59.95 119.99
Pixel clock(MHz)
Proposed
Remarks
25.17 28.32 25.17 40 65 84.75 80 109
158.4
296.7 297 296.7 297 297 296.7 297 594 593.4 594 296.7 297 297 296.7 297 594
593.4 594
241.5 497.7
EGA DOS VESA(VGA) VESA(SVGA) VESA(XGA) VESA(WXGA) VESA SXGA
WUXGA(Reduced Blanking) UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P
UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P
UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P
3K 3K
Support to HDMI-PC, Not Support for FHD.
Not Support for FHD. Not Support for FHD Not Support for FHD Not Support for
FHD Not Support for FHD Not Support for FHD Not Support for FHD Not Support
for FHD Not Support for FHD Not Support for FHD Not Support for FHD Not
Support for FHD Not Support for FHD Not Support for FHD Not Support for FHD
Not Support for FHD Not Support for FHD (UHD 60Hz models only), Support only
when UHD
DeepColor is On (UHD, 8K 120Hz models only), Support only when
UHD DeepColor is On
– 7 –
Copyright ©
LG Electronics Inc. All rights reserved.
Only training and service purposes.
No.
Resolution
DTV
1 640*480
2 640*480
3 720*480
4 720*480
5 720*576
6 1280*720
7 1280*720
8 1280*720
9 1920*1080
10 1920*1080
11 1920*1080
12 1920*1080
13 1920*1080
14 1920*1080
15 1920*1080
16 1920*1080
17 1920*1080
18 1920*1080
19 1920*1080
20 1920*1080
21 1920*1080
22 3840*2160
23 3840*2160
24 3840*2160
25 3840*2160
26 3840*2160
27 3840*2160
28 3840*2160
29 3840*2160
30 3840*2160
31 3840*2160
32 3840*2160
33 4096*2160
34 4096*2160
35 4096*2160
36 4096*2160
37 4096*2160
38 4096*2160
39 4096*2160
40 4096*2160
H-freq(kHz)
V-freq.(kHz)
Pixel clock(MHz)
Proposed
31.46 31.5 31.47 31.5 31.25 44.96 45 37.5 28.12 33.72 33.75 26.97 27 33.71 33.75 56.25 67.43 67.5 112.5 134.86 135 53.95 54 56.25 61.43 67.5 112.5 134.86 135 225 269.73 270 53.95 54 56.25 61.43 67.5 112.5 134.86 135
59.94 60 59.94 60 50 59.94 60 50 50 59.94 60 23.97 24 29.97 30 50 59.94 60 100 119.88 120 23.98 24 25 29.97 30 50 59.94 60 100 119.88 120 23.98 24 25 29.97 30 50 59.94 60
25.12 25.12 27 27.02 27 74.17 74.25 74.25 74.25 74.17 74.25 63.29 63.36 79.12 79.2 148.5 148.35 148.5 297 296.7 297 296.7 297 297 296.7 297 594 593.4 594 1188 1186.8 1188 296.7 297 297 296.7 297 594 593.4 594
SDTV 480P SDTV 480P SDTV 480P SDTV 480P SDTV 576P HDTV 720P HDTV 720P HDTV 720P HDTV 1080I HDTV 1080I HDTV 1080I HDTV 1080P HDTV 1080P HDTV 1080P HDTV 1080P HDTV 1080P HDTV 1080P HDTV 1080P UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P UDTV 2160P
Remarks
Not Support for FHD. Not Support for FHD. Not Support for FHD. Not Support for
FHD. Not Support for FHD. Not Support for FHD. Not Support for FHD. Not
Support for FHD. Not Support for FHD. Not Support for FHD. Not Support for
FHD. 4K120 model (LM21U HDMI 3,4 port, O20N) or
8K model Not Support for FHD. Not Support for FHD. Not Support for FHD. Not
Support for FHD. Not Support for FHD. Not Support for FHD. Not Support for
FHD. Not Support for FHD.
– 8 –
Copyright ©
LG Electronics Inc. All rights reserved.
Only training and service purposes.
No.
Resolution
DTV
41 4096*2160
42 4096*2160
43 4096*2160
44 7680*4320
45 7680*4320
46 7680*4320
47 7680*4320
48 7680*4320
49 7680*4320
50 7680*4320
51 7680*4320
H-freq(kHz)
V-freq.(kHz)
Pixel clock(MHz)
Proposed
225 269.73 270 107.89 108 110 131.87 132 220 263.74 264
100 119.88 120 23.98 24 25 29.97 30 50 59.94 60
1188 1186.8 1188 1188 1188 1188 1188 1188 2376 2376 2376
UDTV 2160P UDTV 2160P UDTV 2160P 8K 8K 8K 8K 8K 8K 8K 8K
Remarks
4K120 model (LM21U HDMI 3,4 port, O20N) or
8K model
8K Model Only. 8K Model Only. 8K Model Only. 8K Model Only. 8K Model Only. 8K
Model Only. 8K Model Only. 8K Model Only.
– 9 –
Copyright ©
LG Electronics Inc. All rights reserved.
Only training and service purposes.
SOFTWARE UPDATE
1. USB DOWNLOAD
(1) Plug in the USB to the TV (2) If there are update-able files in the USB,
the TV would ask
that the user want to process the SW upper version update.
2. NSU DOWNLOAD
(This Function is needed to connect to the internet.)
Case 1) Auto Update On
(1) Go to Menu All Settings Support Software Update, then check Auto update is
turned on.
(3) Click “Yes” button : Start Update
(2) After the update complete, the user can check a pop-up below the picture, which indicated update is complete and the new version will be applied after the TV turn off and on.
(4) Click “Check Now” : Go to SW Update menu for monitoring (5) TV has been starting SW update
(3) If the user want to check the process of updating [Menu All Settings Support Software Update]
(6) After finishing the update, it will show a pop-up below the picture.
.
(7) Click “Yes” : Tv will be turn off and on itself
– 10 –
Copyright ©
LG Electronics Inc. All rights reserved.
Only training and service purposes.
(4) If it needs to cancel the update, click “cancel update” button
(4) If the user started the update, the TV shows a pop-up below the picture.
(5) [“No”] : update continue [“Yes”] : update cancel
Case 2) NOT Allow Automatic Updates Toggle Item
(1) Go to Menu All Settings Support Software Update
(5) [CHECK NOW] : Just start the update [Close] : Close the pop-up
(2) If it found upper version SW than the TV SW version, TV would show a pop- up like below the picture. “The latest version of the SW is available for your TV. Do you want to update now”
(3) [Yes] : update starts. [No] : Close the pop-up, check out later
– 11 –
Copyright ©
LG Electronics Inc. All rights reserved.
Only training and service purposes.
Only training and service purposes.
LG Electronics Inc. All rights reserved.
Copyright ©
– 12 –
3.3V
13V
3.3V
3.5V
Normal
3.5V_ST
13V
3.5V
13V
ST_BY
1.1V
1.8V
1.1V DDR
3.5V 1.8V DDR
0.8V
0.8V 13V Core
0.8V
0.8V CPU
5V
13V
5V
13V
Normal
1.8V 1.1V
LPDDR4 8Gb
0.95V 0.8V DDR/C4TX
0.8V 1.8V 3.3V 1.1V
MICOM
X_TAL 50MHz
3.5V_ST
To 13V Panel
1.8V 13V
1.8V
0.8V 0.8V
Vx1 41P (8 lane)
LPDDR4 16Gb
Vx1
I2C_4
eMMC CLK/DATA/STRB
Signal Path Power supply
Power of In/output
Vx1 51P (8 lane) Front Audio AMP Woofer Audio AMP
Sub Assy
3.3V 3.3V 13V
13V
Main IC
Vx1
I2S Out I2C 0 Wov CLK out / DataIn
IR/Key
SPDIF OUT
USB_WIFI ETHERNET CVBS/YPbPr
3.5V_ST
IF IF_S
TS I2C3
AMP
MAX323
3.5V_ST
AV/COMP
SPDIF H/P RS-232 IR Blaster
IR / KEY
LAN
To WIFI/BT
Combo
OPT
13V 3.5V_ST
NVRAM (256Kb)
5V OCP
eMMC (8GB)
USB1 (2.0) USB2 (2.0) USB3 (2.0) HDMI1 HDMI2(ARC) HDMI3 HDMI4
3.3V
1.8V
From Power
B/D
IQ (+/-), IP(+/-)
IF (+/-) 3.3V
TUNER (Air)
TUNER (Cable)
Air
Cable
BLOCK DIAGRAM
EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-
related characteristics. These parts are identified by in the EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the
same components as recommended in this manual to prevent Shock, Fire, or other
Hazards. Do not modify the original design without permission of manufacturer.
910
400
570
920
AR2 A10 700
Stand Screw
800
900
HW1
540
120 500
501
HS1
HP1
LV1 LV2
HR2
121
530
200 200T HR1
810
– 13 –
Copyright ©
LG Electronics Inc. All rights reserved.
Only training and service purposes.
ASSEMBLY / DISASSEMBLY GUIDE
1. DISASSEMBLY
(1) Dis-Assemble STAND COVER.
1
1
1 Latch : 2 EA
Check the LATCH Position.
(2) Unfix SCREW and DisAssemble the STAND.
1
1
1
1
– 14 –
Copyright ©
LG Electronics Inc. All rights reserved.
Only training and service purposes.
(3) DisAssemble the SCREW and BRACKET from the BRACKET. (4) Unfasten the HARNESS from POWER PCB WAFER.
DisAssemble the SCRW and BRACKET.
2
DisAssemble the WAFER.
No
Description
Qty
Specification
CHASSIS ASSEMBLY,SUB 1 SUB EDX1C 48/55/65CX, 55/65BX
SCREW,MACHINE
1 BRH + 3M 5.5M SWCH10A FZB N –
(5) Unfix SCREW and DisAssemble the REAR COVER from the MODULE. * Put hand on the marked area( O ), Separate the back cover to the top.
Check the LATCH Position.
1
2
2
2
2
No
Description
Qty
Specification
COVER ASSEMBLY,REAR 1 OLED48CX . 48″ CX COVER ASSEM
SCREW,MACHINE
4 BRH + 3M 5.5M SWCH10A FZB N –
– 15 –
Copyright ©
LG Electronics Inc. All rights reserved.
Only training and service purposes.
(6) Unfix the TAPE from the harness. 1
1
1
1
No
(7) Unfasten the HARNESS.
Description
TAPE,POLYESTER
Qty
Specification
4 POLYESTER 100% FR(FIRE RESISTA
– 16 –
Copyright ©
LG Electronics Inc. All rights reserved.
Only training and service purposes.
(8) DisAssemble and UnFix the SUB PCB ASSY from the MODULE. IR ASSY
Release
2
Release
WIFI ASSY 1
No
Description
Qty
Specification
BRACKET ASSEMBLY,SUB 1 BRACKET OLED48CX – IR ASSY(IR
SCREW,MACHINE
1 BRH + 3MM 5.5MM SWCH18A FZMW N
(9) Disassemble SPEAKER L/R.
1
No
RH
LH
Description
SPEAKER ASSEMBLY SPEAKER ASSEMBLY
2
Qty
Specification
1 K0600712 65 55 CX BX RIGHT 20W
1 K0600711 65 55 CX BX LEFT 20W
– 17 –
Copyright ©
LG Electronics Inc. All rights reserved.
Only training and service purposes.
(10) Disassemble/Unfix the MAIN PCB. (11) Disassemble/Unfix the POWER. (12)
Unfasten the HARNESS.
No
3 2
3 3
3
4
3
BA
5
3
Description
Qty
Specification
CHASSIS ASSEMBLY
1 MAIN EDX1C OLED48CX6LA MAIN EB
POWER SUPPLY ASSEMBLY 1 FREE LGP48CX-20OP LCD YY –
SCREW,MACHINE
12 BRH + 3MM 5.5MM SWCH18A FZMW N
HARNESS,SINGLE HARNESS,SINGLE
1 20022HS-14B2 TO 20022HS-14B2_1 1 20022HS 15B2 TO 20022HS 15B2 L
3
3
3
3
3
1 3
(13) Unfix and Disassemble the SCREW and the SUPPORTER,VESA.
2 1
Unfasten After DisAssemble the screw
2 1
2 1
2 1
No
Description
Qty
Specification
SUPPORTER,VESA
4 PRESS EGI 1.6 SUPPORTER EGI 32
SCREW,MACHINE
4 BRH + 3MM 5.5MM SWCH18A FZMW N
– 18 –
Copyright ©
LG Electronics Inc. All rights reserved.
Only training and service purposes.
(14) Unfix and Disassemble the SUPPORTER, STAND.
1 3
3
3 3
No
Description
Qty
Specification
PLATE
1 PRESS HGI 1.6T SUPPORTER HGI E
SCREW,MACHINE
4 BRH + 3MM 5.5MM SWCH18A FZMW N
– 19 –
Copyright ©
LG Electronics Inc. All rights reserved.
Only training and service purposes.
2. ASSEMBLY
- This work should be worked by 2 persons.
(1) Input the Module. (2) Remove the MODULE protective film. [Self/Successive Check] 1. [Visual Check] Check the damage and dirt on the MODULE [Key Control Point] Taking the outside when handling the LCD module Caution while handling the LCD module. (damage, removing the harness, hands print, dirt)
1 (Do not remove module front protection film)
No
Description
Qty
Specification
OLED,MODULE-AM
1 LE480AQD-ENA2 47INCH 3840X2160
– 20 –
Copyright ©
LG Electronics Inc. All rights reserved.
Only training and service purposes.
(3) Assemble/Fix the SUPPORTER + MODULE
[Self/Successive Check] 1. [Visual Check] Check the SUPPORTER fix condition.
1
3
3
3
3
Check the sponge on Supporter, Stand Guide when assembly
B8/C8
B9/C9/ET96/CX9/BX9
No Description PLATE SCREW,MACHINE
Qty
Specification
1 PRESS HGI 1.6T SUPPORTER HGI E
4 BRH + 3MM 5.5MM SWCH18A FZMW N
(4) Assemble/Fix the SUPPORTER + MODULE
[Self/Successive Check] 1.[Visual Check] Check the SUPPORTER fix condition.
2 1
Assemble the screw after insert
2 1
2 1
2 1
No
Description
Qty
Specification
SUPPORTER,VESA
4 PRESS EGI 1.6 SUPPORTER EGI 32
SCREW,MACHINE
4 BRH + 3MM 5.5MM SWCH18A FZMW N
– 21 –
Copyright ©
LG Electronics Inc. All rights reserved.
Only training and service purposes.
(5) Assemble/Fix the MAIN PCB + MODULE. (6) Assemble/Fix the POWER + MODULE. (7) Insert the HARNESS.
- 14P HARNESS : POWER <-> MODULE A 2) 15P HARNESS : POWER <-> MODULE B
[Key Control Point] When assemble the PCB and Fix with the screw, be careful not to damage at PCB. Insert Harness into the WAFER until Connect sound is occurred.
3 2
3 3
3
4
3
BA
5
3
3
3
3
3
3 1
3
No
Description
Qty
Specification
CHASSIS ASSEMBLY
1 MAIN EDX1C OLED48CX6LA MAIN EB
POWER SUPPLY ASSEMBLY 1 FREE LGP48CX-20OP LCD YY –
SCREW,MACHINE
12 BRH + 3MM 5.5MM SWCH18A FZMW N
HARNESS,SINGLE
1 20022HS-14B2 TO 20022HS-14B2_1
HARNESS,SINGLE
1 20022HS 15B2 TO 20022HS 15B2 L
– 22 –
Copyright ©
LG Electronics Inc. All rights reserved.
Only training and service purposes.
(8) Assemble SPEAKER L/R + SUPPORTER. [Self/Successive Check] 1. [Visual
Check] Check the SUPPORTER fix condition.
No
Description
Qty
Specification
CHASSIS ASSEMBLY
1 MAIN EDX1C OLED48CX6LA MAIN EB
POWER SUPPLY ASSEMBLY 1 FREE LGP48CX-20OP LCD YY –
SCREW,MACHINE
12 BRH + 3MM 5.5MM SWCH18A FZMW N
HARNESS,SINGLE
1 20022HS-14B2 TO 20022HS-14B2_1
HARNESS,SINGLE
1 20022HS 15B2 TO 20022HS 15B2 L
3 2
3 3
3
4
3
BA
5
3
3
3
3
3
3 1
3
(9) Assemble/Fix the SUB PCB ASSY + MODULE [Self/Successive Check] 1. [Visual
Check] Check to fix the PCB with the screw for needed points.
[Key Control Point] * When assemble the PCB and Fix with the screw, be careful
not to damage at PCB.
Insert Harness into the STOPPER until Connect sound is occurred
Insert
2 Insert
1
No
Description
Qty
Specification
BRACKET ASSEMBLY,SUB 1 BRACKET OLED48CX – IR ASSY(IR
SCREW,MACHINE
1 BRH + 3MM 5.5MM SWCH18A FZMW N
– 23 –
Copyright ©
LG Electronics Inc. All rights reserved.
Only training and service purposes.
(10) Insert the HARNESS 1) MAIN PCB P7602 MODULE “A” 2) MAIN PCB P7601 MODULE
“B” 3) MAIN PCB P7603 POWER P201 4) IR/WIFI ASSY MAIN PCB P4000 5) MAIN PCB
P5901 SPEAKER “C” SPEAKER “D”
[Key Control Point] Insert Harness into the WAFER until Connect sound is
occurred. Be careful a particle in FFC Pin.
P201
“C” IR ASSY
P7603
“A”
P7602
“B”
P7601
P5901
P4000
“D”
WIFI ASSY
– 24 –
Copyright ©
LG Electronics Inc. All rights reserved.
Only training and service purposes.
(11) Arrange the harness. (12) When Attach the tape for fixing Harness at Module, Rub the tape 2~3 times for adhering totally.
Insert the speaker harness
1
Don’t hang on the latch. Don’t hang IR FFC CABLE.
1
”
” Arrange the harness lead as
shown in the figure.
1
Be careful not positioned
1
on the PCB.
No
Description
Qty
Specification
TAPE,POLYESTER
4 POLYESTER 100% FR(FIRE RESISTA
– 25 –
Copyright ©
LG Electronics Inc. All rights reserved.
Only training and service purposes.
(13) Assemble/Fix the REAR COVER + MODULE [Self/Successive Check] 1.[Visual
Check] Check the REAR COVER’s Appearance Status whether there is a
contraction, a Whitening or a Scratch,,, etc. 2.[Visual Check] Check that
there are dropped screw /foreign material in system before the REAR COVER.
3.[Visual Check] Check that Harness is Connected closely.
Check the gap Module to B/C after assembly
Push the LATCH
1
2
No
2
2
Check Assembly Condition (If There is uneven step, It is supposed to be
Assembly error, check Latch again) Side AV Bracket and B/C after assembly.
2
Description
COVER ASSEMBLY,REAR SCREW,MACHINE
Qty
Specification
1 OLED48CX . 48″ CX COVER ASSEM
4 BRH + 3M 5.5M SWCH10A FZB N –
Assemble from the Bottom Of the Rear Cover
– 26 –
Copyright ©
LG Electronics Inc. All rights reserved.
Only training and service purposes.
(14) Assemble REAR COVER + REAR COVER
(15) Insert the HARNESS
POWER CORD -> POWER PCB WAFER
(16) Assemble/Fix the BRACKET + REAR COVER + MODULE [Self/Successive Check]
1.[Visual Check] Check the REAR COVER’s Appearance Status whether there is a
contraction, a Whitening or a Scratch,,, etc. 2.[Visual Check] Check that
there are dropped screw /foreign material in system before the REAR COVER.
3.[Visual Check] Check that Harness is Connected closely.
Check the direction
Insert to the POWER PCB
Attention the cable isn’t located between pem-nut and bracket
1
2
No
Description
Qty
Specification
CHASSIS ASSEMBLY,SUB 1 SUB EDX1C 48/55/65CX, 55/65BX
SCREW,MACHINE
1 BRH + 3M 5.5M SWCH10A FZB N –
– 27 –
Copyright ©
LG Electronics Inc. All rights reserved.
Only training and service purposes.
(17) Assemble the STAND and Fix the SCREW.
1
1
1
1
(18) Assemble STAND COVER with Latch.
1
1
1 Latch : 2 EA
Check the LATCH Position
– 28 –
Copyright ©
LG Electronics Inc. All rights reserved.
Only training and service purposes.
TROUBLE SHOOTING GUIDE
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training
and service purposes.
Contents of Standard Repair Process
No. Error symptom (High category)
Error symptom (Mid category)
Page
1
No video/Normal audio
1
2
No video/No audio
2
3 A. Video error
Picture broken/ Freezing
3
4
Color error
4
5
6
7 B. Power error
8
9 C. Audio error
10
Vertical/Horizontal bar, residual image, light spot, external device color error
5
No power
6
Off when on, off while viewing, power auto on/off
7
Off when on, off while viewing, power auto on/off
8
No audio/Normal video
9
Wrecked audio/discontinuation/noise
10
11
Remote control & Local switch checking
11
12
MR21 operating checking
12
D. Function error
13
Wifi operating checking
13
14 15 E. Noise 16 F. Exterior error
External device recognition error
14
Circuit noise, mechanical noise
15
Exterior defect
16
Remarks
First of all, Check whether there is SVC Bulletin in GSCS System for these
model.
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training
and service purposes.
Standard Repair Process
Error symptom
A. Video error
No video/ Normal audio
Established date
Revised date
First of all, Check whether all of cables between board is inserted properly
or not.
(Main B/D Power B/D, LVDS or EPI Cable, Speaker Cable, IR B/D Cable,,,)
No video Normal audio
Normal Y audio
N
Move to No video/No audio
A1
Check Back Light On with naked eye
Y On
A18
Check Power Board 12V etc.
A18
N Check Power Board 12V output
Normal Y voltage
N
Repair Power Board or parts
Replace T-con/Main Board or module
Normal Y voltage
Replace Inverter or module
N
End
Repair Power Board or parts
Precaution A4 & A2
Always check & record S/W Version and White Balance value before replacing the
Main Board
Replace Main Board
Re-enter White Balance value
1
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training
and service purposes.
Standard Repair Process
Error symptom
A. Video error
No video/ No audio
Established date
Revised date
No Video/ No audio
A18
Check various voltages of Power Board (12V…)
Normal Y voltage?
Check and replace MAIN B/D
N
End
Replace Power Board and repair parts
2
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training
and service purposes.
Standard Repair Process
Error symptom
A. Video error
Picture broken/ Freezing
Established date
Revised date
A3
Check RF Signal level
. By using Digital signal level meter . By using Diagnostics menu on OSD
( Advanced Channels Channel Tuning Manual Tuning Check the Signal ) – Signal
strength (Normal : over 50%) – Signal Quality (Normal: over 50%)
Normal Signal?
Y
Check whether other equipments have problem or not. (By connecting RF Cable at other equipment)
DVD Player ,Set-Top-Box, Different maker TV etc`
N
Check RF Cable Connection
1. Reconnection 2. Install Booster
A4
Normal Y
Check
Picture?
S/W Version
N
Normal N Picture?
Contact with signal distributor or broadcaster (Cable or Air)
Y
Close
SVC
N
Bulletin?
Y S/W Upgrade
Normal
N
Picture?
Y
Close
Check Tuner Y soldering
N
Close
Replace Main B/D
3
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training
and service purposes.
Standard Repair Process
Error symptom
A. Video error
Color error
Established date
Revised date
A6
Check color by input -External Input -AV -HDMI
A8
Check Test pattern
A7
Color Y error?
N
Check and replace Link Cable (EPI or Vx1 Cable) and contact condition
Check error color input mode
Color Y error?
N
Replace Main B/D
Color Y error?
N
Replace module
End
External Input/ Component error
Check external device and cable
HDMI error
Check external device and cable
External Y device/Cable
normal
N
Request repair for external device/cable
N
External Y device/Cable
normal
Replace Main/T-con B/D Replace Main/T-con B/D
4
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training
and service purposes.
Standard Repair Process
Error symptom
A. Video error
Vertical / Horizontal bar, residual image, light spot, external device color
error
Vertical/Horizontal bar, residual image, light spot
A6
Check color condition by input -External Input -HDMI
A8
Check Test pattern
Screen Y normal?
N
Replace module
Check external device connection condition
Y Normal?
N
A7
Check and replace Link Cable
Request repair for external device
Established date
Revised date
Screen N normal?
Y
Replace Main/T-con B/D
For LGD panel
Replace Main B/D End
For other panel
Replace Module
N
Screen normal?
Y
End
External device screen error-Color error
Check S/W Version
Check N version
Y S/W Upgrade
Check screen condition by input -External Input -Component -HDMI/DVI
External Input error
Component error
Normal N screen?
Y
End
HDMI/ DVI
5
Connect other external device and cable (Check normal operation of External
Input, Component, RGB and HDMI/DVI by connecting Jig, pattern Generator ,Set-
top Box etc.
Connect other external device and cable (Check normal operation of External
Input, Component, RGB and HDMI/DVI by connecting Jig, pattern Generator ,Set-
top Box etc.
Screen N normal?
Y
Request repair for external device
Replace Main/T-con B/D
Y
Screen N normal?
Replace Main /T-con B/D
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Standard Repair Process
Error symptom
B. Power error
No power
Established date
Revised date
A17
Check LED
Power Y LED On?
. Stand-By: Red or Turn On . Operating: Turn Off
N
Check Power cord was inserted properly
N Normal?
DC Power on by pressing Power Key On Remote control
Normal N operation?
A18
Check Power On `”High”
OK?
Y
Replace Power B/D
Y
A18
Measure voltage of each output of Power B/D
Replace Main B/D
Y
Close
Check Main ST-BY 3.5V
A18
Y
Normal voltagYe?
N
Normal Y voltage?
N
Replace Power B/D
Replace Main B/D
Replace Power B/D
6
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training
and service purposes.
Standard Repair Process
Error symptom
B. Power error
Off when on, off while viewing, power auto on/off
Established date
Revised date
Check outlet Check A/C cord
N Error?
Check for all 2- phase power out
Y
Fix A/C cord & Outlet and check each 2 phase out
A19
Check Power Off Mode
CPU Abnormal
Replace Main B/D
Y
Normal?
End
Abnormal 1
N Replace Power B/D
A18
(If Power Off mode is not displayed) Check Power B/D voltage
Caution Check and fix exterior of Power B/D Part
Normal Y voltage?
N
Replace Power B/D
Replace Main B/D
7
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training
and service purposes.
Standard Repair Process
Error symptom
B. Power error
Off when on, off while viewing, power auto on/off
Established date
Revised date
- Please refer to the all cases which can be displayed on power off mode.
Power Off list
Explanation
KEYTIMEOUT
Power off when TV is not turned off during a certain time RESULT : micom force to trigger TV power off. CONDITION : When pressing power key while power on/off status, CPU does not response within 8 seconds
1SEC Power OFF
ACDET
5V MNT CPUABNORMAL
NO POLING CPUCMD
INV_ERROR ONRF_FAIL
Almost the same as Power Off by KEYTIMEOUT. If there is no vaild communication
Bet ween CPU and MICOM for more than 5 seconds, the MICOM switcheds off PSU
and Records. Power off by 1SEC Power off. In this case, we don’t have
information where the malfunction exactly occurred. But in in indicates that
CPU had stopped and rebooted. In case of AC Off (It is normal when the power
cord is unplugged.) If there are many ACDETs connected, Power Board is
defective Power off by unstable AC power detect. RESULT : micom check the
stable power. CONDITION : When AC on or DC on, stabilization check routine
(Power Detect High Check) fail after multi power on. If the CPU attempts to
reset in case of abnormal operation and Shut Down in case of failure. Power
off when receiving no ack. RESULT : TV power off/on (Reboot) CONDITION : There
is no I2C response from CPU for 15 seconds.
Power off by main SoC command.
Power off by module error (OLED) CONDITION : OLED Module send signal to micom
RESULT : Reboot, CONDITION : OLED module compensation is running but fails.
PNWASHFAIL
Power off by panel noise wash function fail case.
RESET KEY
OFFTIMER SLEEPTIMER
NOSIG FANSTOP INSTOP AUTO OFF RESREC RECEND SWDOWN UNKNOWN COMP_END PNWASHDONE
When Micom is reset by AC Off Power off by Local key Power off by Off timer Power off by sleep timer Power off by No Signal Power off by FAN operation stopped Power off by Instop Key Power off by auto off function Power off by reserved recording Power off when recording stops Reboot by SW down load function No meaning (same as initial value) OLED threshold voltage degradation(Compensation) completes. Power off by panel noise wash function complited. (OLED)
8
Action contents Check & Change Main B/D
Check & Change Main B/D Normal
Check & Change Power B/D Check & Change Power B/D Check & Change Main B/D
Check & Change Main B/D Check & Change Main B/D Check & Change OLED Module
Check & Change OLED Module Check & Change OLED Module
Normal Case
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Standard Repair Process
Error symptom
C. Audio error
No audio/ Normal video
Established date
Revised date
No audio Screen normal
A20
Check user menu > Speaker off
A21+A18
Off
N Check audio 20V of Power Board
Y
Normal Y voltage
N
Cancel OFF
Replace Power Board and repair parts
Check Speaker disconnection
N Disconnection
Replace MAIN Board
End
Y Replace Speaker
9
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training
and service purposes.
Standard Repair Process
Error symptom
C. Audio error
Wrecked audio/ discontinuation/noise
Established date
Revised date
abnormal audio/discontinuation/noise is same after “Check input signal” compared to No audio
Check input signal -RF -External Input signal
Signal
Y
normal?
N
(When RF signal is not received) Request repair to external cable/ANT provider
(In case of External Input signal error) Check and fix external device
Wrecked audio/ Discontinuation/
Noise for all audio
Check and replace speaker and connector
A21+A18
Check audio B+ Voltage (20V)
Wrecked audio/ Discontinuation/
Noise only for D-TV
Wrecked audio/ Discontinuation/
Noise only for Analog
Replace Main B/D
Normal Y voltage?
N
Replace Power B/D
Wrecked audio/
Replace Main B/D
End
Discontinuation/
Noise only
for External Input Connect and check
N Normal
other external
audio?
device
Y
Check and fix external device
10
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training
and service purposes.
Standard Repair Process
Error symptom
D. Function error
Remote control & Local switch checking
Established date
Revised date
1. Remote control(R/C) operating error
A22
Check R/C itself Operation
Normal Y operating?
N
Check & Repair Cable connection Connector solder
Check R/C Operating When turn off light in room
Check & Replace Baterry of R/C
If R/C operate, Explain the customer cause is interference
from light in room.
Normal Y operating?
Close
N Replace R/C
A22
Normal N Check B+3.5V
operating?
On Main B/D
Normal Y Voltage?
A22
Check IR Output signal
Replace Main B/D
Normal Y Signal?
Y Close
A18
N
Check 7.8v on Power B/D Replace Power B/D or Replace Main B/D
(Power B/D don’t have problem)
N
Repair/Replace IR B/D
11
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training
and service purposes.
Standard Repair Process
Error symptom
D. Function error
Magic remote operating checking
Established date
Revised date
2. MR21(Magic Remote control) operating error
A4
Check the INSTART menu
RF Receiver N Check MR21
Ver is “00.00”?
itself Operation
Normal Y operating?
A23 Y
Check & Repair RF assy
connection
N
Check & Replace Battery of MR21
Press the wheel
Is show ok N message?
Y
Close
Turn off/on the set and press
the wheel
A4
RF Receiver ver N is “00.00”?
Close
Y Replace MR21
Normal Y operating?
N
Replace MR21
Close
Is show ok N message?
Y
Press the back key about 5sec
Close * If you conduct the loop at 3times, change the MR21.
12
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training
and service purposes.
Standard Repair Process Error
symptom
3.Wifi operating error
D. Function error
Wifi operating checking
Check the INSTART menu
A4
Wi-Fi Mac
N
value is “NG”?
A24
Check the Wifi wafer 1pin
A24 Y
Check & Repair Wifi cable connection
A4
Wi-Fi Mac value N is “NG”?
Y
Change the Wifi assy
Close
Established date
Revised date
Normal N Voltage?
Y
Close
Replace Main B/D
13
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training
and service purposes.
Standard Repair Process
Error symptom
D. Function error
External device recognition error
Established date
Revised date
Check input signal
Signal Y input?
N
Check technical information – Fix information – S/W Version
Check and fix external device/cable
Technical
N
information?
Y
Fix in accordance with technical information
External Input and Component Recognition error
HDMI/ DVI, Optical Recognition
error
Replace Main B/D Replace Main B/D
14
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training
and service purposes.
Standard Repair Process
Error symptom
E. Noise
Circuit noise, mechanical noise
Established date
Revised date
Identify nose type
Circuit noise
Check location of noise
Mechanical noise
Check location of noise
Replace PSU
Mechanical noise is a natural
phenomenon, and apply the 1st level
description. When the customer does not
agree, apply the process by stage. Describe the basis of the description in
“Part related to nose” in the Owner’s Manual.
When the nose is severe, replace the module (For models with fix information,
upgrade the S/W or provide the description)
OR
If there is a “Tak Tak” noise from the cabinet, refer to the KMS fix
information and then proceed as shown in the solution manual (For models
without any fix information, provide the description)
15
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training
and service purposes.
Standard Repair Process
Error symptom
F. Exterior defect
Exterior defect
Established date
Revised date
Zoom part with exterior damage
Module damage
Replace module
Cabinet damage
Remote control damage
Stand dent
Replace cabinet Replace remote control Replace stand
16
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training
and service purposes.
Contents of Standard Repair Process Detail Technical Manual
No.
Error symptom
1 A. Video error_ No video/Normal audio
Content Check White Balance value
2 A. Video error_ video error /Video
3 lag/stop
TUNER input signal strength checking method
Version checking method
4
Tuner Checking Part
5
A. Video error _Vertical/Horizontal bar, residual image, light spot
Connection diagram
6 A. Video error_ Color error
Check Link Cable (Vx1/EPI) reconnection condition
Check Cable (1) ~ (2)
Exchange Main Board (1) ~ (3) Exchange Module (1) ~ (3) Exchange T-Con (1) ~ (2) Exchange Power Board(PSU)
Page A2
Remarks
A3
A4 A5 A6
A7 A-1/11 A-2/11 A-3/11 ~ A-5/11 A-6/11 ~ A-8/11 A-9/11 ~ A-10/11 A-11/11
Continue to the next page
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training
and service purposes.
Contents of Standard Repair Process Detail Technical Manual
Continued from previous page
No.
Error symptom
8 B. Power error_ No power
9
B. Power error_Off 10
(when on/off, while viewing)
11 C. Audio error_ No audio/Normal video
12
13 D. Function error
14
Content Check front display LED Check power input Voltage & Main ST-BY 3.5V
POWER OFF MODE checking method
Checking method in menu when there is no audio Voltage and speaker checking
method when there is no audio Remote control operation checking method
Motion Remote operation checking method
Page A8 A9 A10
A11 A12 A13 A14
Remarks
15 E. Etc
16
How to use the Service remote control Check items after Main B/D replacement
A15-A17 A18
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Standard Repair Process Detail Technical Manual
Error symptom
A. Video error_No video/Normal audio
Established date
Content
Check White Balance value
Revised date
A2
Entry method
1. Press the ADJ button on the remote control for adjustment. 2. Enter into
White Balance. 3. After recording the R, G, B (GAIN, Cut) value of Color Temp
(Cool/Medium/Warm),
re-enter the value after replacing the MAIN BOARD.
A2
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and service purposes.
Standard Repair Process Detail Technical Manual
Error symptom
A. Video error_Video error, video lag/stop
Established date
Content
TUNER input signal strength checking method
Revised date
A3
All settings General Programmes Programme
Tuning & settings Manual Tuning
When the signal is strong, use the attenuator (-10dB, -15dB, -20dB etc.)
A3
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and service purposes.
Standard Repair Process Detail Technical Manual
Error symptom
A. Video error_Video error, video lag/stop
Established date
Content
Version checking method
Revised date
A4
1. Checking method for remote control for adjustment
Version
Press the IN-START with the remote control for adjustment
A4
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Standard Repair Process Detail Technical Manual
Error symptom
A. Video error_Video error, video lag/stop
Established date
Content
TUNER checking part
Revised date
A5
48_55_65_77C1
83C1
Checking method: 1. Check the signal strength or check whether the screen is
normal when the external device is connected. 2. After measuring each voltage
from power supply, finally replace the MAIN BOARD.
A5
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and service purposes.
Standard Repair Process Detail Technical Manual
Error A. Video error _Vertical/Horizontal bar,
Established
symptom
residual image, light spot
date
Content
connection diagram
Revised date
A6
48_55_65_77C1
83C1
As the part connecting to the external input, check the screen condition by
signal
A6
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and service purposes.
Standard Repair Process Detail Technical Manual
Error symptom
A. Video error_Color error
Established date
Content
Check Link Cable(VX1/EPI) reconnection condition
Revised date
A7
Check the contact condition of the Link Cable, especially dust or mis
insertion.
A7
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and service purposes.
Appendix. Examples of Symptoms(Image error)
Item
Symptom Name
Cause
CABLE
Color smear
Poor broken pin of FFC cable
Check for poor cable contact Symptom Image
Color is Excessive due to FFC Cable CABLE R Color Excessive
Contact.
screen is dark due to poor contact due CABLE Screen darkness to disconnection of the FFC cable pin.
G color transient due to poor FFC cable
CABLE G Color Excessive
connection
A – 1/11
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Appendix. Examples of Symptoms(Image error)
Item
Symptom Name
Cause
CABLE Color spread
LVDS cable connection problem
Check for poor cable contact Symptom Image
CABLE Color spread
LVDS cable connection problem
CABLE Color spread
LVDS cable connection problem
CABLE
Due to foreign substance withi nLVDS
Screen stop
cable PIN
A – 2/11
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Appendix. Examples of Symptoms(Main)
Item
Symptom Name
Cause
Main
Screen noise
Bit noise from horizontal screen
Main
Screen noise
Broken screen due to Main IC problem
Main
Dark picture
Dark left-side screen
Main Broken picture
Top/bottom screen part Picture problem due to tuner
Inner side quality problem
A – 3/11
Check parts by symptom Symptom Image
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training
and service purposes.
Appendix. Examples of Symptoms(Main)
Item
Symptom Name
Cause
Main Broken screen Broken screen in a horizontal manner
Main Screen spread
Screen corner appears blurry
Main
Color Spread
Color spread on the screen
Main
Blurry Screen
Blurry picture on the screen
A – 4/11
Check parts by symptom Symptom Image
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training
and service purposes.
Appendix. Examples of Symptoms(Main)
Item
Symptom Name
Cause
Main Broken picture
No problem at the initial stage, G-color spread after 10 minutes
Main
Right-side Screen problem
Right-side screen problem
Main
LG logo Screen problem
Screen picture spread problem
Main
Right-side picture problem
No problem at the initial stage. During Heat run, right-side picture
problem
A – 5/11
Check parts by symptom Symptom Image
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training
and service purposes.
Appendix. Examples of Symptoms(Module)
Item
Symptom Name
Cause
Isometric MODULE
Horizontal Bar
Isometric horizontal bars occur throughout the screen
MODULE Internal matter BLU internal foreign matter inflow
MODULE Image broken
6 block image broken
MODULE Image broken
Screen sync signal broken
A – 6/11
Check parts by symptom Symptom Image
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training
and service purposes.
Appendix. Examples of Symptoms(Module)
Item
Symptom Name
Cause
Internal damage and image breakage MODULE Image broken
due to external impact
MODULE
Bend on the screen
Bending due to lateral external impact and internal bending of BLU
Vertical spreading on cube screen in no MODULE Vertical smear
signal
MODULE Over color Screen contour part brightly Over color A – 7/11
Check parts by symptom Symptom Image
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training
and service purposes.
Appendix. Examples of Symptoms(Module)
Item
Symptom Name
Cause
MODULE Vertical bar
Center Vertical Bar
MODULE Screen darkness Center of the screen 1 block dark
MODULE Vertical bar
Center Vertical Bar
MODULE
Darkness at the bottom of the
screen
MODULE internal BLU breakage
A – 8/11
Check parts by symptom Symptom Image
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training
and service purposes.
Appendix. Examples of Symptoms(T-Con)
Item
Symptom Name
Cause
T-CON
screen lower T-Con is defective and the picture below
image broken
the screen is broken
T-CON
screen lower T-Con is defective and the picture below
image broken
the screen is broken
T-CON
screen lower T-Con is defective and the picture below
image broken
the screen is broken
T-CON
screen lower T-Con is defective and the picture below
image broken
the screen is broken
A – 9/11
Check parts by symptom Symptom Image
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training
and service purposes.
Appendix. Examples of Symptoms(T-Con)
Item
Symptom Name
Cause
T-CON
T-CON Wafer Locking The strength is Image Broken
weak and cable contact failure occurs
Darkness at the T-CON
top of the screen
Initial normal operation, upper darkness during heat run
T-CON
The entire screen is dark and bit noise Image Broken
occurs
T-CON
The entire screen is dark and bit noise Image Broken
occurs
A – 10/11
Check parts by symptom Symptom Image
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and service purposes.
Appendix : Exchange Power Board (PSU)
No Light
No picture/Sound Ok
A – 11/11
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Standard Repair Process Detail Technical Manual
Error symptom
B. Power error _No power
Established date
Content
Check front Power Indicator
Revised date
A8
ST-BY condition: On or Off Power ON condition: Turn Off
A8
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and service purposes.
Standard Repair Process Detail Technical Manual
Error symptom
B. Power error _No power
Established date
Content
Check power input voltage and ST-BY 7.8V
Revised date
A9
SET Model OLED48C1 OLED55C1 OLED65C1 OLED77C1
Power P/N, Name EAY65768824, LGP48CX-20OP EAY65689424, LGP55CX-20OP EAY65689423, LGP65CX-20OP EAY65689422, LGP77CX-20OP
Power Board Voltage / Current
Power Check Sequence
1. AC input Check : 100~240Vac
2. PWR-ON Check : P201 – SET On : above 3V – SET St-by : 0V
3. 12V Level Check : P201 – SET On : 12V – SET St-by : 7.8V (swing between 7V to 10V)
4. DRV_ON Check : P201 – SET On : above 2.5V – SET St-by : 0V
5. T-CON 22V Check : P251 – SET On : above 22V
– SET St-by : 0V
6. T-CON 12V Check : P252 – SET On : above 12V
– SET St-by : 0V
All condition meets, Power Board OK.
A9
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Standard Repair Process Detail Technical Manual
Error symptom
B.
Power
error
_Off
when
on,
off
whiling
viewing
Established date
Content
POWER OFF MODE checking method
Revised date
A10
Entry method
1. Press the IN-START button of the remote control for adjustment. 2. Check
the entry into adjustment item 3.
A10
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error symptom
C. Audio error_No audio/Normal video
Established date
Content Checking method in menu when there is no audio
Revised date
A11
Checking method
1. Press the Setting button on the remote control. 2. Select the Sound
function of the Menu. 3. Select the Sound Out. 4. Select TV Speaker.
A11
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error symptom
C. Audio error_No audio/Normal video
Established date
Content
Voltage and speaker checking method when there is no audio
Revised date
A12
Checking order when there is no audio
1. Check the contact condition of or 20V connector of Main Board. 2. Measure
the 20V input voltage supplied from Power Board.
(If there is no input voltage, remove and check the connector.) 3. Connect the
tester P5400 to the speaker terminal and if you hear the `Chik~ Chik~’
sound when you touch the GND and output terminal, the speaker is normal.
83C1
A12
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error symptom
D. Function error
Established date
Content
Remote control operation checking method
Revised date
A13
IR & EYE Sensor
IR LED Eye
Checking order to check remote control Checking order
Pin
Pin name
1
+3.5V_WIFI
2
WIFI_DM
3
WIFI_DP
4
GND
5
WOL/WIFI_PWR_ON
6
+3.5V_WIFI
7
RESET
8
GND
9 BT_WAKE_UP_DEVICE
10 BT_WAKE_UP_HOST
11
GND
12
No Connection
13
No Connection
14 15
No Connection No Connection
16
EYE_SDA
17
EYE_SCL
18
GND
19
IR
20
LED_R
21
GND
22
3.5V
23
KEY2
24
NC
25
GND
1. Check IR cable condition between IR & Main board.( Check picture number
and ) 2. Check the Main standby 3.5V on the terminal () 3. AS checking the
Pre-Amp(IR LED light) , the power is in ON condition, an Analog Tester
needle should move slowly, otherwise, it’s defective.
A13
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and service purposes.
Standard Repair Process Detail Technical Manual
Error symptom
D. Function error
Established date
Content
Magic Remote/WiFi operation checking method
Revised date
A14
Wifi & BT Front
Wifi & BT Rear
Checking order to check motion remote/wifi Checking order
Pin
Pin name
1
+3.5V_WIFI
2
WIFI_DM
3
WIFI_DP
4
GND
5
WOL/WIFI_PWR_ON
6
+3.5V_WIFI
7
RESET
8
GND
9 BT_WAKE_UP_DEVICE
10 BT_WAKE_UP_HOST
11
GND
12
+3.5V_WIFI
13
No Connection
14
No Connection
15
No Connection
16
EYE_SDA
17
18
EYE_SCL GND
19
IR
20
LED_R
21
GND
22
3.5V
23
KEY2
24
KEY1
25
GND
1.Check BT/Wifi cable condition between BT/Wifi assy & Main board. 2.Check the Main 3.5V on the terminal 1 pin
A14
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error symptom
E. Etc
Established date
Content
How to use the Service remote control
Revised date
A15
1. How to access the remote control
0413
0413
A15
Copyright © 2021 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error symptom
E. Etc
Established date
Content
How to use the Service remote control
Revised date
A16
2. Remote control part definition
POWER
Power On/Off
[ETC] Each time pressing the KEY button, Mode gets changed to ETC and P-ONLY each time
ETC (Added Function) All KEY function [PIP PR-][PIP PR+][SWAP] [PIP INPUT][DVI] KEY Function
P-ONLY (Added Function)
Changed to factory mode All KEY function &[INFO][STILL][HDMI HOT][USB HOT][HDMI4] KEY Action
INPUT
Change to the external device mode
ARC
Change in the order of 16:9=>Zoom1=>Zoom2=>Cinema Zoom=>Aucto Screen=>4:3=>16:9
PSM
Changes in the order of Bright Picture=>Easy Picture=>Cinema=>Spots=>Game=> Custom PIcture1=>Custom Picture2=>Bright Picture
SSM (Added Function) Standard(user)=>music=>cinema=>sports=>game=>standard(user)
PIP
Picture In Picture is activated
TEXT
Access to the Power Only mode
CAP
Broadcasting caption(on/off)
MPX
Stereo mode (mono, stereo, foreign language) access
Used when in factory mode
Simplink (Added Function)
Access to the Simplink-connected device
Digital EYE function ON/OFF EYE
For some Model, access to the Test Pattern
TILT
Used for screen tilting change (Access to the old PDP control mode)
A16
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Standard Repair Process Detail Technical Manual
Error symptom
E. Etc
Established date
Content
How to use the Service remote control
Revised date
A17
B-TOOTH (Added function)
Connected to Blue-Tooth
IN-START
Model Nam ex) 42PG60D-NA Current Model Name S/W Version ex) V03.11.0 Current
S/W version
MICOM Version ex) V3.05.0 current Mi-Com version UTT ex) User TV total usage
time
POWER OFF STATUS ex) Shows power-off status ADJ
Test Pattern (Off=>White=>Red=>Green=>Blue=>Black=>Pattern=>Off) Change
X-STUDIO (Added function) HDD,USB, external device’s HDD screen is activated
MENU
User function gets activated
EXIT
TIME SHIFT (Added function)
MUTE
Exit from the current mode Moves forward/backward of recorded contents Mute function (0 Volume)
IN-STOP
SET to factory mode
VOL + –
Volume Up/Down
CH + –
Channel Up/Down
AV1,2,3 (Added function) Connects to external input 1,2,3
COMP1,2 (Added function)
HDMI1,2,3,4 (Add function)
DVI (Add function)
Connects to Component 1,2 Connects to HDMI 1,2,3,4 Connects to DVI
A17
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Standard Repair Process Detail Technical Manual
Error symptom
E. Etc
Established date
Content
Check items after Main B/D replacement
Revised date
A18
Check items afer Main B/D(Model Number D/L, White Balance)
1. Press the Service remote control instart Key.
2. Press the Service remote control ADJ Key.
No.7 Select Model Number D/L – Key in the model name and serial number after checking the ID label on the back cover.
A18
No.13 Select White Balance – Record the R, G, B (GAIN, Cut) value of the
color temperature before main board replacement. After replacing the main
board, key in the recorded value.
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and service purposes.
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