scheppach PM1800D Twin Paddle Paint & Mortar Mixer Instruction Manual

PM1800D Twin Paddle Paint & Mortar Mixer
Instruction Manual PM1800D

Only for EU countries.
Do not dispose of electric tools together with household waste material!
In observance of European directive 2012/19/EU on waste electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.

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Explanation of the symbols on the equipment

| Caution – Read the operating instructions to reduce the risk of inquiry
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| Wear safety goggles!
| Wear ear-muffs!
| Wear a breathing mask!
****| Protection class II

Introduction

MANUFACTURER: scheppach Fabrikation von Holzbearbeitungsmaschinen GmbH Günzburger Straße 69
D-89335 Ichenhausen
DEAR CUSTOMER,
We hope your new tool brings you much enjoyment and success.
NOTE:
According to the applicable product liability laws, the manufacturer of the device does not assume liability for damages to the product or damages caused by the product that  occurs due to:

• Improper handling,
• Non-compliance with the operating instructions,
• Repairs by third parties, not by authorized service technicians,
• Installation and replacement of non-original spare parts,
• Application other than specified,
• A breakdown of the electrical system that occurs due to the non-compliance of the electric regulations and
  VDE regulations 0100, DIN 57113 / VDE0113.

WE RECOMMEND:
Read through the complete text in the operating instructions before installing and commissioning the device.
The operating instructions are intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations.
The operating instructions contain important information on how to operate the machine safely, professionally, and economically, how to avoid danger, and costly repairs, reduce downtimes, and how to increase the reliability and service life of the machine.
In addition to the safety regulations in the operating instructions, you have to meet the applicable regulations that apply to the operation of the machine in your country.
Keep the operating instructions package with the machine at all times and store it in a plastic cover to protect it from dirt and moisture. Read the instruction manual each time before operating the machine and carefully follow its information.
The machine can only be operated by persons who were instructed concerning the operation of the machine and who are informed about the associated dangers.
The minimum age requirement must be complied with. In addition to the safety requirements in these operating instructions and your country’s applicable regulations, you should observe the generally recognized technical rules concerning the operation of woodworking machines.

Unpacking

• Open the packaging and remove the device carefully.
• Remove the packaging material as well as the packaging and transport bracing (if available).
• Check that the delivery is complete.
• Check the device and accessory parts for transport damage.
• If possible, store the packaging until the warranty period has expired.

ATTENTION
The device and packaging materials are not toys!
Children must not be allowed to play with plastic bags, film, and small parts! There is a risk of swallowing and suffocation!

Description of parts (Fig.1)

Normal intended use

The machine has been designed to mix liquid and powdery building materials such as paint, mortar, adhesive, plaster, and similar substances. The relevant mixing action (which depends on the consistancy of the materials and the quantity that has to be mixed) must be set up for the appropriate mixing tool.
The equipment is to be used only for its prescribed purpose. Any other use is deemed to be a case of misuse.
The user/operator and not the manufacturer will be liable for any damage or injuries of any kind caused as a result of this.
Please note that our equipment has not been designed for use in commercial, trade, or industrial applications.
Our warranty will be voided if the machine is used in commercial, trade, or industrial businesses or for equivalent purposes.

General safety instructions for electric tool
CAUTION: Read all safety regulations and instructions.
Any failures made in following the safety regulations and instructions may result in an electric shock, fire, and/or serious injury.
Keep all safety regulations and instructions in a safe place for future use.
The term “electric tool” used in the safety instructions refers to electric tools operated from the mains power supply (with a power cable) and to battery-operated electric tools  (without a power cable).
Workplace

• Keep your work area clean and tidy. Cluttered and dark working areas are accident-prone.
• Do not operate power tools in explosive atmospheres, where flammable liquids, gases or dust are present. Power tools generate sparks that may ignite dust or fumes.
• Keep children and other persons away while operating a power tool. Distractions can be a reason for losing control of the tool.

Electrical safety

• Power tool plugs must match the outlet. Do not modify the plug in any way. Do not use any adapter plugs with grounded devices. Unmodified plugs and matching outlets will reduce the risk of electric shock.

• Avoid physical contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. If your body is grounded the risk of an electric shock increases.

• Do not expose the power tool to rain or wet conditions. Water that enters a power tool will increase the risk of electric shock.

• Do not abuse the cord; do not use the cord to carry or hang up the power tool or to unplug the power tool from the mains. Keep the power cord away from heat, oil, sharp edges, or the power tool’s moving parts. Damaged or tangled power cords will increase the risk of electric shock.

• When operating a power tool outdoors, use only extension cords that are approved for outdoor use.
  The use of an extension cord that is adapted for outdoor use reduces the risk of electric shock.

• If working with the power tool in a damp location cannot be avoided, use a ground fault circuit interrupter. The use of a ground fault circuit interrupter reduces the risk of electric shock. Always check whether the mains voltage complies with the voltage specified on the nameplate of the power tool.

Personal safety

• Stay alert. Watch what you are doing and use common sense when operating a power tool. Do not use the power tool while you are tired or under the influence of drugs,  alcohol, or medication.
  A moment of inattention while operating power tools may result in serious personal injury.

• Use personal protective equipment. Always wear safety glasses. Safety equipment such as a dust mask, non-skid safety shoes, a hard hat or ear protection depending on the type and use of the power tool will reduce personal injuries.

• Prevent unintentional starting. Ensure that the power tool is switched off before connecting it to the power supply and/or battery, picking it up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invite accidents.

• Remove any adjusting tool or wrench before turning the power tool on. A wrench or a key that has been left attached to a rotating part may induce personal injury. Do not overreach. Keep proper footing and balance at all times.
  This enables you to better control the power tool in situations which cannot be foreseen.

• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair may get caught in moving parts.

• If dust extraction and collection units are installed, make sure that these are connected and properly used. Using such devices reduces hazards associated with dust.

Power tool use and care

• Do not force the power tool. Use the correct power tool for your application. With the correct power tool, you will do the job better and safer at the specified power rate.

• Do not use the power tool if it has a defective switch.
  A power tool, which cannot be turned on or off with the switch, is dangerous and must be repaired.

• Unplug the power cord from the outlet and/or remove the battery before making any adjustments to the tool, changing accessories, or storing the power tool. Such preventive safety measures prevent starting the tool accidentally.

• Store idle power tools out of children’s reach. Do not allow persons unfamiliar with the tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

• Keep the power tools in good condition. Check that moving parts are functioning smoothly and do not lock, whether parts are broken or for any other condition that may affect the power tool’s operation.
  If damaged, have the power tool repaired before use. Many accidents are associated with poorly maintained power tools.

• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are likely to block less and are easier to control.

• Use the power tool, the accessories, bits, etc. in accordance with these instructions and in the manner intended for the particular type of equipment.
  Take into account the working conditions and the work to be performed. Using power tools for operations different from those intended can lead to hazardous situations.

Service

• Have your electric tool repaired only by trained personnel using only genuine spare parts.
  This will ensure that your electric tool remains safe to use.

Additional safety instructions for electrically operated mixing units

• The equipment must never be used in surroundings where an explosive atmosphere exists. Never mix in solvents or substances containing solvents that have flashpoints below 21°C.
• Do not let the cable touch any parts of your body.
• Only use the extension cable approved for use in the working area.
• The unit must only be started and stopped when it is inside a mixing vessel. Ensure that the mixing vessel is placed on a solid, secure base.
• Never reach into the mixing vessel with your hands or any other object during the mixing process.
• We recommend that you always wear industrial safety gloves and safety goggles when working with the mixer.
• Wearing close-fitting clothes is mandatory.
• Always allow for reaction torque

Residual risks
Even if you use this electric power tool in accordance with instructions, certain residual risks cannot be ruled out. The following hazards may arise in connection with the equipment’s  construction and layout:

• Lung damage if no suitable protective dust mask is used.
• Damage to hearing if no suitable ear protection is used.
• Health damage is caused by hand-arm vibrations if the equipment is used over a prolonged period or is not properly guided and maintained.

Assembly (Fig. 2-4)

Chucking the beaters
Risk of injury! Wear protective gloves.

• The beater holders (9/10) and the beaters themselves are identified by the letters R and L.
• Push the sleeve (11/12) down and connect the beaters (2/3) to the appropriately identified holders (9/10). Make sure that the pin (a) is in the groove (b) on each beater.
• Release the sleeve. The beater is locked. m Check the safe seating of the beaters by pulling on them.

Start-up
Before you connect the equipment to the mains supply make sure that the data on the rating plate is identical to the mains data.
Always pull the power plug before making adjustments to the equipment.

Mains connection

• Compare the voltage given on the machine model plate e.g. 230 V with the mains voltage and connect the machine to the relevant and properly earthed plug.
• Connect the machine via a 30 mA fault current safety switch.
• Do not use any defective connection cables.
• Use connecting or extension cables up to a length of 1.5 m featuring a core cross-section of at least 25 mm².
  Main fuse: 10 A

Switching on/off
Do not use any device where the switch can not be switched on and off. Damaged switches must be repaired or replaced immediately by customer service.
Switching on (Fig.5)

• Operate the trip switch (5) at first. Press the ON/OFF button (4) on the handle.
  Start the machine at the lowest rotational speed (Level 1).

Switching off

• Release the ON/OFF handle button.
  This machine is not suited for continuous operation.

Speed control (Fig.6)
With this type, the motor‘s speed and thus the agitator performance can be adjusted. (Level 1 – 6).

• You can continuously adjust the speed with the speed control (6).

2- speed gear (Fig.7)
The device is equipped with 2-speed gear.
• For the speed selection turn the switch (7) by 180°.

1. speed: 0 min–1 – 450 min –1
2. speed: 0 min -1- 790 min-1
   Only operate this switch at standstill.

Working with the paint and mortar mixing tool
Before changing the mixing tool you must pull the power plug.
Reduce the working speed when you immerse the mixing tool into the material you want to mix and when you take it out again. When the mixing tool is fully immersed, raise the speed to the maximum in order to ensure adequate cooling of the motor. Move the mixing tool through the mixing container during the mixing operation. Continue mixing until all the material has been thoroughly processed.
When you are finishedwith your mixing work, clean the mixing tool.

Technical data

Sound and vibration

Sound and vibration values were measured in accordance with EN 60745.

Wear ear-muffs.
The impact of noise can cause damage to hearing.
Total vibration values (vector sum of three directions)
determined in accordance with EN 60745.
Vibration emission value ah = 2,90 m/s2
K uncertainty = 1,5 m/s2

Additional information for electric power tools
Warning!
The specified vibration value was established in accordance with a standardized testing method. It may change according to how the electric equipment is used and may exceed the specified value in exceptional circumstances.
The specified vibration value can be used to compare the equipment with other electric power tools.
The specified vibration value can be used for the initial assessment of a harmful effect.

Keep the noise emissions and vibrations to a minimum.

• Only use appliances that are in perfect working order.
• Service and clean the appliance regularly.
• Adapt your working style to suit the appliance.
• Do not overload the appliance.
• Have the appliance serviced whenever necessary?
• Switch the appliance off when it is not in use.
• Wear protective gloves.

Maintenance and Care

Warning! Prior to any adjustment, maintenance or service work disconnect the mains power plug!

General maintenance measures

• Keep all safety devices, air vents, and the motor housing free of dirt and dust as far as possible. Wipe the equipment with a clean cloth or blow it down with compressed air at low pressure.
• We recommend that you clean the equipment immediately after you use it.
• Clean the equipment regularly with a damp cloth and some soft soap. Do not use cleaning agents or solvents; these may be aggressive to the plastic parts in the equipment. Ensure that no water can get into the interior of the equipment.
• In order to extend the service life of the tool, oil the rotary parts once monthly. Do not oil the motor.

Brush inspection
In case of excessive sparking, have the carbon brushes checked only by a qualified electrician. Important. The carbon brushes should not be replaced by anyone but a qualified electrician.

Possible faults

extension cable, (by electrician)
Never use defective lead
Motor or switch defect| To correct the problem, refer to the manufacturer or other approved service center.
Unusual vibrations| Beater defective.| Replace the beater.
Chuck defective.| To correct the problem, refer to the manufacturer or other approved service center.
Non-intended material to be mixed.| Incorrect processing. Follow the processing instructions from the supplier.
The device starts but blocks under a slight load and cuts off automatically.| Extension cable too long, or crosssection too small.| Extension cable at least 1,5 mm2, maximum 25 m long.
Socket too far away from main connection, and cross-section of connection lead too small.| Cross-section of at least 2,5 mm in
longer 2
cables.

EG – Konformitätserklärung

hereby declares the following conformity under the EU Directive and standards for the following article

Hand-Rührgerät – PM1800D

Apparent defects must be notified within 8 days from the receipt of the goods. Otherwise, the buyerís rights of claim due to such defects are invalidated. We guarantee for our machines in case of proper treatment for the time of the statutory warranty period from delivery in such a way that we replace any machine part free of charge which provably becomes unusable due to faulty material or defects of fabrication within such period of time. With respect to parts not manufactured by us we only warrant insofar as we are entitled to warranty claims against the upstream suppliers. The costs for the installation of the new parts shall be borne by the buyer.
The cancellation of the sale or the reduction of purchase price as well as any other claims for damages shall be excluded.

Günzburger Str. 69
D-89335 Ichenhausen | www.scheppach.com
 www.scheppach.com
service@scheppach.com
+(49)-08223-4002-99
+(49)-08223-4002-58

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