Paslode WCS200 16 Gauge Wide Crown Stapler Instruction Manual

Paslode WCS200 16 Gauge Wide Crown Stapler Instruction Manual

IMPORTANT!
DO NOT DESTROY It is the customer’s responsibility to have all operators and service personnel read and understand this manual.

INTRODUCTION

The PASLODE® WCS200 standard crown stapler is a quality-built tool designed for use in residential applications. This tool will deliver efficient, dependable performance when used according to the manufactures guidelines. Please study this manual including the safety instructions to fully understand the operation of this tool.

TOOL AND FASTENER SPECIFICATIONS

TOOL SPECIFICATIONS

FASTENER SPECIFICATIONS

TOOL AIR FITTINGS:

This tool uses a 1/4” N.P.T. male plug. The inside diameter should be .28” (7mm) or larger. The fitting must be capable of discharging tool air pressure when disconnected from the air supply.

OPERATING AIR PRESSURE:

80 to 120 p.s.i. (5.5 to 8.3 bars). Select the operating air pressure within this range for best tool performance.
DO NOT EXCEED THIS RECOMMENDED OPERATING PRESSURE.

SAFETY INSTRUCTIONS

SAFETY FIRST

These safety instructions provide information necessary for safe operation of Paslode® tools. DO NOT ATTEMPT
TO OPERATE THE TOOL UNTIL YOU READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND MANUAL INSTRUCTIONS.

WEAR EYE AND HEARING PROTECTION
Always wear hearing and eye protection devices, that conform to ANSI Z87.1 requirements, when operating or working in the vicinity of a tool. As an employer you are responsible for enforcing the use of eye protection.

Wear hard hats in environments that require their use.
THE TOOL MUST BE USED ONLY FOR THE PURPOSE FOR WHICH IT WAS DESIGNED
Do not throw the tool on the floor, strike the housing in any way or use the tool as a hammer to knock material into place.

NEVER ENGAGE IN HORSEPLAY WITH THE TOOL
The tool is not a toy so do not use it like one. Never engage in horseplay with the tool or point it at yourself or any other person, even if you think it is not loaded.

NEVER ASSUME THE TOOL IS EMPTY
Check the magazine for fasteners that may be left in the tool. Even if you think the tool is empty or disconnected, never point it at anyone or yourself. Unseen fasteners could fire from the tool.

NEVER CLAMP THE TRIGGER IN A LOCKED OR OPERATING POSITION
The trigger of the tool must never be tampered with, disabled or clamped in a locked or operating position since this will cause the tool to drive a fastener any time the work contacting element depressed.

DO NOT LOAD FASTENERS WITH THE AIR LINE CONNECTED, OR WITH THE TOOL TRIGGER OR WORK CONTACTING ELEMENT DEPRESSED
When loading fasteners into the tool be sure you disconnect the air line and that you do not depress the trigger or work contacting element.

OPERATE THE TOOL ONLY ON A WORKPIECE
The tool should be operated only when it is in contact with the workpiece. Even then you should be careful when fastening thin material or working near the edges and corners of the workpiece since the fasteners may drive through or away from the workpiece.

DO NOT DISABLE OR REMOVE THE WORK CONTACTING ELEMENT
This tool is equipped with a safety mechanism, called a work contacting element, to help prevent accidental firing. Never tamper with, disable or remove the work contacting element. Do not use the tool unless the work contacting element is working properly. The tool could fire unexpectedly.

DISCONNECT THE TOOL WHEN NOT IN USE
Always disconnect the tool from the air line when it is not in use, when you leave the work area or when moving the tool to a new location. The tool must never be left unattended because people who are not familiar with the tool might handle it and injure themselves or others.

CARRY THE TOOL ONLY BY THE HANDLE
Always carry the tool by the handle only. Never carry the tool by the air hose or with the trigger depressed since you could drive a fastener unintentionally and injure yourself or someone else.

DO NOT WEAKEN THE TOOL HOUSING
The tool housing is a pressure vessel and should never be weakened by having your companyʼs name, area of work or anything else stamped or engraved into its surface.

DISCONNECT THE TOOL WHEN PERFORMING REPAIRS AND CLEARING JAMS
Never attempt to clear a jam or repair a tool unless you have disconnected the tool from the air line and removed all remaining fasteners from the tool.

ALWAYS USE THE PROPER FITTING FOR THE TOOL
Only MALE pneumatic type air connectors should be fitted to the tool, so that high pressure air in the tool is vented to atmosphere as soon as the air line is disconnected.
NEVER install FEMALE quick disconnect couplings on the tool. Female couplings will trap high pressure air in the tool when the air line is disconnected, leaving the tool charged and able to drive at least one fastener.

DO NOT EXCEED THE MAXIMUM RECOMMENDED AIR PRESSURE
Operate the tool only at the recommended air pressure Do not exceed the maximum air pressure marked on the tool. Be sure the air pressure gauge is operating properly and check it at least twice a day.

Never use any bottled air or gases such as oxygen to operate the tool since they could cause the tool to explode. Do not operate in explosive atmospheres.

INSPECT TOOL FOR PROPER OPERATION

USE ONLY PASLODE RECOMMENDED PARTS AND FASTENERS
Use only parts and fasteners specifically designed and recommended by Paslode for use in the tool and for work to be done. Using unauthorized parts and fasteners or modifying the tool in any way creates dangerous situations. Replace all missing warning labels. Refer to tool schematic for correct placement and part number.

WARNING
Failure to follow any of the above instructions could result in severe personal injury to tool user and bystanders or cause damage to tool and property.

Contact your local Paslode Representative for presentation of Paslodeʼs Safety Awareness Program

TOOL OPERATION

Fasteners

The Paslode® WCS200 standard crown stapler drives Paslode® 16 gauge fasteners designed to be used with the tool. The use of fasteners that do not meet Paslode standards could cause tool damage and will void all warranty claims

Loading Fasteners

Step No. 1 – Disconnect the tool from the air supply, pull back the rail follower until it latches at the end of the magazine. The rail cover will automatically open.

Step No. 2 – Insert the staple strip into the magazine rail.

Step No. 3 – Press the follower latch release lever or unlatch the follower and slide the follower forward until it contacts the staple strip. Reconnect air supply. The tool is now ready for use.

Depth of Drive Adjustment

Disconnect the air supply.
The depth of drive adjustment is done by turning the adjustment wheel located below the trigger.

Clearing a Jam

An occasional problem you may encounter is a jammed fastener. Because of the unique design of the Paslode stapler, clearing a jammed fastener is easy:

1. Disconnect the air supply
2. Pull the latch, releasing front guide. Pivot front guide forward.
3. Clear jam, and push driver blade back up to its normal position.
4. Close front guide and latch it. Check that work contacting element moves freely.

Lockout Feature

The purpose of this feature is to prevent needless blank cycling, which could mar woods and damage tool components. The work contact element will lock when the follower reaches the lockout area. When changing staple length or loading staples at the beginning of the work day, you should inspect the magazine and nose for any fasteners left in the tool.

Successive (Bounce) Driving (Orange Trigger)

Grasp the handle firmly.

Squeeze the trigger and move the tool along the workpiece with a bouncing motion, depressing the work contacting element at the points where you want to drive a fastener.

Keep the trigger depressed and continue to bounce the work contacing element against the workpiece, positioning the tool above as carefully as possible.

When the desired number of fasteners have been driven, release the tool trigger to avoid unintentional fastener discharge.

WARNING
Do not clamp or hold trigger with anything other than your hand.

Unload Staples:

To unload staples, simply pull the follower to the rear of the magazine to it’s locked position., the magazine cover will open automatically. Slide the staples to the rear of the magazine and lift the staple strip from the rail.

MAINTENANCE

Paslode® tools are built for ease of maintenance. A few simple details will assure trouble-free operation and long tool life. Anyone who uses or maintains the tool must read the safety and maintenance instructions. Study the schematic drawing before starting any repairs on the tool.

Air-operated tools must be inspected periodically, and worn or broken parts must be replaced to keep the tool operating safely and efficiently. Also the items on the maintenance chart must be checked often.

Cold Weather Care

When temperatures are below freezing, tools should be kept warm by any convenient, safe method. If this is not possible, the following procedure should be used to warm up the tools.

• Reduce the regulated air pressure to 30 psi.
• Remove all fasteners from the tool.
• Connect an air line and blank fire the tool. The reduced air pressure will be enough to free-fire the tool. Slow speed operation tends to warm up the moving parts. Slowing up the piston helps the bumper and the O-rings to become springy.

CAUTION
Never free-fire the tool at high pressure.

• Once the tool is warmed up, readjust the regulator to the proper working pressure and reload the tool.
• Open the drain on the air compressor tank to drain any moisture at least daily in extremely cold or humid weather. A few ounces of anti-freeze in the tank will keep the air free of frost.

Testing the Tool After Servicing

After replacing any part or parts, it is important to check the tool for proper operation. This ensures that the tool was put together correctly, is safe to use, and will perform the job properly.

• Ensure that all hardware is tight.
• Ensure that the work contacting element is installed correctly in relation to the trigger, and that both parts move freely.
• Ensure that the magazine is properly attached.
• Ensure that the required safety information on the tool is legible.
• Use only Paslode approved fasteners in the tool, and ensure that they are correct for the application.
• Ensure that a male air fitting is securely connected to the tool.
• Test the tool by driving fasteners into a workpiece identical to the tool’s application.
• Check the tool for air leaks during testing and for the proper sequence of operation.
• Ensure that all fasteners are driven to the same depth and that the crown of the fastener is flush with the workpiece.

Most minor problems can be resolved quickly and easily using the maintenance table that follows. If problems persist, contact your Paslode dealer for assistance.

CAUTION
Disconnect the tool when preforming repairs or clearing jams.

Open manual petcock (most air supply systems have such a valve).
Clean filter element, then blow air through filter in direction opposite to normal flow.| Prevent clogging of filter with dirt.| Wash with soap and water or follow manufacturers instruc- tions.

Check that all screws on tool are tight.

| ****

Prevent air leakage and pro- mote efficient operation.

| ****

Check screws daily.

Keep work contacting element working properly.| Promote operator safety and efficient tool operation.| Blow clean daily.
Keep magazine and feeder mechanism clean.| Prevent jamming of fasteners.| Blow clean daily.
Use only Paslode replacement parts.| Keep tool operating efficiently and maintain Paslode tool warranty.| Order any replacement parts needed from Paslode Dealer.

OPERATOR TROUBLESHOOTING

CAUTION
Disconnect the tool when performing repairs or clearing jams.

adjustment (retract length).

Increase air pressure (do not exceed 120 psi).

Fasteners penetrate properly during normal operation, but won’t drive fully at faster speeds.| Increase air flow to tool — use larger air lines (3/8 inch ID minimum).
Fasteners drive too deeply into wood.| Adjust the depth of drive adjustment (extend length). Reduce air pressure.
Fastener jams in nose of tool.| Open front guide latch, release jammed fastener, and close latch securely.
Tool skips during operation – no fasteners are driven from time to time.| Check magazine for proper fasteners. Magazine follower should slide freely. Clean as needed to remove debris.

Make sure correct fasteners are being used. Use fasteners that meet Paslode® specifications only.

Increase air flow to tool — use larger air lines (3/8 ID minimum).

Adjust work contacting element where available.

Tool operates, but no fasteners are driven.| Check magazine for proper fasteners. Fasteners should slide freely with no follower pressure.

Open front guide latch and check for jams or debris in the nose area. Clear as necessary

Increase air pressure (do not exceed 120psi).

Air leaks at cap when tool is connected to air.| Tighten cap screws.

PARTS LEGEND WCS200 STANDARD 15/16″ CROWN STAPLER Part #515800

1

2

3

4

5

6

7

8

9

*10 11

*12

*13 14

15

*16 17

18

*19

*20 21

*22 23

24

*25 26

27

28

29

30

31

32

*33 34

35

36

37

38

39

40

41

| 502996

502997

502969

511065

515741

515701

502236

502971

502972

503021

515402

503252

503218

502974

502975

503219

515702

515703

503220

503246

515715

515713

502980

515407

503222

503224

503223

515704

515705

502981

515706

515714

502998

515716

515736

515737

511762

515707

515750

515709

515738

| 1

1

1

2

4

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

2

1

2

1

1

1

1

1

1

1

4

2

1

1

1

1

1

1

1

| UM Hd. Bolt Flat Washer Exhaust Cover Wave Washers

Hex. Soc. Hd. Bolt Cap Assembly Spacer

Piston Stopper Compression Spring O-Ring

Piston Head Valve O-Ring

O-Ring Collar

Cylinder Cap Seal O-Ring

Driver Assembly Cylinder Assembly O-Ring

O-Ring Cylinder Ring O-Ring

Step Pin

Body/ w Thead Insert O-Ring

Rolled Pin Rolled Pin

Paslode Logo Lbl Paslode Logo Lbl Gasket

End Cap

Hex Soc. HD Bolt Hex Soc. HD Bolt Seal

Belt Hook

Belt Hook Bracket Air Plug

Depth of Drive Assy. Safety Assembly Bump Fire Trigger Kit Spring

| 42

*43 44

*45 46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

*74 75

78

79

**81 82

| 502986

515735

515739

503240

515751

515717

515718

515719

515744

515720

511754

515722

515746

515723

515724

515725

515760

515712

515726

515727

515728

515729

503238

503205

515755

515730

515757

515758

515732

615759

515731

515756

515434

515761

515733

515740

515753

515752

| 1

1

1

1

1

1

1

6

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

| Trigger Assembly Bumper

Washer O-Ring

Bottom Assembly Stopper

Rolled Pin

Hex. Soc. HD Bolt Spring Assembly Latch

Rolled Pin

Driver Guide Cover Rolled Pin

Set Plate Rolled Pin Nose

Hex. Soc. HD Bolt+SW Magazine Assembly Rolled Pin

Rolled Pin Front Cover

Back Cover Assembly Hex. Soc. HD Bolt Rolled Pin

Position Bushing Pusher Assembly Stopper

Spring

Constant Force Spring Roller

Rolled Pin Shaft

PU Ring Lock Nut Bracket

Hex. Soc. HD Bolt Lock Warning Label Magazine Label

---|---|---|---|---|---|---|---

• Denotes Normal Wear Items
• Make sure Warning Label (515553) is properly affixed Replace if necessary.

SAFETY INSTRUCTIONS

WEAR EYE AND HEARING PROTECTION

Always wear hearing protection and eye protection devices, including side shields when operating or working in the vicinity of a tool.

DO NOT EXCEED MAXIMUM
RECOMMENDED AIR PRESSURE

Operate the tool using only the recommended air pressure.
Do not exceed the maximum air pressure marked on the tool.
Be sure the air pressure gauge is operating properly and check it at least twice a day.

Never use any bottled air or gases such as oxygen to operate the tool since they could cause the tool to explode.

ACCESSORIES

Safety Glasses
Clear

Part No. 401382

TOOL WARRANTY AND LIMITATIONS

Paslode warrants that newly purchased power fastening tools, parts and accessories will be free from defects in material and workmanship for the period shown below, after the date of delivery to the original user.

ONE-YEAR FULL WARRANTY

A one-year warranty will apply to all parts, except those which are specifically covered by an extended warranty.

FIVE-YEAR EXTENDED LIMITED WARRANTY

A five-year warranty will apply to all housing and cap assembly castings.

WARRANTY STATEMENT
This warranty is limited to tools sold and service requested in the United States. To obtain information on warranty service in the United States, refer to the Service Center listing that was provided with your tool.

Paslode’s sole liability hereunder will be to replace any part or accessory which proves to be defective within the specific time period. Any replacement part or accessory provided in accordance with this warranty will carry a warranty for the balance of the period of warranty applicable to the part it replaces. This warranty does not apply to part replacement required due to normal wear.

This warranty is void as to any tool which has been subjected to misuse, abuse, accidental or intentional damage, use with fasteners,not meeting Paslode specification, size, or quality, improperly maintained, repaired with other than genuine Paslode replacement parts, damaged in transit or handling, or which, in Paslode’s opinion, has been altered or repaired in a way that affects or detracts from the performance of the tool.

PASLODE MAKES NO WARRANTY, EXPRESSED OR IMPLIED, RELATING TO MERCHANTABILITY, FITNESS, OR OTHERWISE, EXCEPT AS STATED ABOVE, and Paslode’s liability AS STATED ABOVE AND AS ASSUMED ABOVE is in lieu of all other warranties arising out of, or in connection with, the use and performance of the tool, except to the extent other wise provided by applicable law. PASLODE SHALL IN NO EVENT BE LIABLE FOR ANY DIRECT, INDIRECT, OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO, DAMAGES WHICH MAY ARISE FROM LOSS OF ANTICIPATED PROFITS OR PRODUCTION, SPOILAGE OF MATERIALS, INCREASED COST OF OPERATION, OR OTHERWISE.

Paslode reserves the right to change specifications, equipment, or designs at any time without notice and without incurring obligation.

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