Alfa Forni Domestic Ovens User Manual
- June 4, 2024
- Alfa Forni
Table of Contents
Domestic Ovens
NORTH AMERICA ONLY
USER MANUAL
domestic ovens
Write in this section the data of your product. Oven Model: Serial number:
Purchase date:
NB: The identification label is located on the back of the product.
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1
2
3
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on the back of the product.
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02
GENERAL WARNINGS
04
SAFETY WARNINGS
06
POSITIONING THE OVEN
08
LPG / NG CONNECTION WARNINGS
09
LPG / NG CONNECTION AND INSTALLATION
13
LPG / NG CONVERSION INSTRUCTIONS
16
LIGHTING THE OVEN – WOOD
20
LIGHTING THE OVEN – GAS
22
USING THE OVEN
26
COOKING & DOUGH RECIPES
32
MAINTENANCE AND CARE
38
BASIC VENTING GUIDE
42
TROUBLESHOOTING
44
WARRANTY
1
GENERAL WARNINGS
RETAIN THIS MANUAL FOR FUTURE REFERENCE Additional copies of this manual at
www.alfaovens.com
WARNING: improper installation, adjustment, alteration, service or maintenance
can cause property damage, injury or death. Read the
installation, operating and maintenance instructions thoroughly before
installing or servicing this equipment.
Never touch the metal door or flue during use as they are not insulated and
become very hot when in use.
WARNING: Never use too much wood that causes flames to exit the chimney cap.
This can cause property damage, injury or death and void warranty.
THIS USER MANUAL IS VALID IN NORTH AMERICA ONLY.
2
PLEASE READ THE FOLLOWING INFORMATION FOR PROPER INSTALLATION AND OPTIMUM
PERFORMANCE OF THE OVEN.
– The identification plate, with technical data, lot number and brand name is
visibly applied on the device. Do not remove this label
– Remove all protective film before putting the unit into operation. To help
facilitate the separation, use warm air (for example, a hair dryer)
– Never use steel sponges or sharp scrapers, it can damage the stainless
surfaces. Use ordinary non-abrasive products. If necessary, use wood or
plastic tools. Rinse thoroughly and dry with a soft cloth or microfiber cloth.
– Do not use dishes or containers made of plastic material. The high
temperatures inside the oven could melt the plastic, damaging the appliance.
– Use tools and utensils that are resistant to high temperatures. – Position
the oven on a flat and level surface. – Due to the temperature, the color of
the surfaces may vary in time. – Installation of the product must allow for
easy
– access for cleaning and access to and remove burner on gas models.
– Never store, use or put flammable liquids or objects in or near the oven. –
ALFA stainless steel ready-to-use ovens can become hot on the outside even
with two layers of high quality insulation.
– Always remove the oven door by gripping the handles and using gloves when
hot.
– Closing the door when the oven is lit with flame can cause the flame to go
out from lack of oxygen
– Do not touch the surfaces of the chimney flue during use. – Keep any
electrical wiring and fuel lines away from hot surfaces. – Do not use the oven
if it’s not working properly or you suspect a fault in
operation.
– Do not move the oven during use or when it is hot. – Do not lean on or rest
objects on the oven, this may compromise its stability. – Never extinguish the
flame with water. – In the event that a grease fire occurs, turn off the gas
and leave the door closed
until the fire is extinguished. – When using the oven wear heat resistant oven
gloves.
– The parts that are sealed by the manufacturer should not be modified by the
user.
– Do not block the openings and slots provided for ventilation and heat
dissipation. – When using charcoal, only use high quality natural lump wood
charcoal. Do not – use briquettes, lava rock, liquid fuels, accelerants or
anything other than that
expressly indicated. – Do not lift the oven from the sill or shelf
3
SAFETY WARNINGS
FOR WOOD-BURNING OVENS ONLY
READ ALL INSTRUCTIONS BEFORE INSTALLING AND USING THIS APPLIANCE Do not
install where prohibited.
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or
liquids in the vicinity of this or any other appliance. Also, always keep the
area
under and around this appliance free and clear of any and all combustible
materials
WARNING: Improper installation, adjustment, alteration, service or maintenance
can cause property damage, injury or death.
WARNING: Do not use wood fired ovens in any enclosed room unless properly
vented and meeting all local building codes and approvals.
SAFETY WARNINGS
FOR GAS-BURNING OVENS ONLY
GAS LEAKS MAY RESULT IN FIRE OR EXPLOSION AND CAUSE SERIOUS PERSONAL INJURY OR
DEATH, OR PROPERTY DAMAGE.
IF YOU SMELL GAS: 1. Turn the gas off. 2. Put out any live fire or flames. 3.
Open the door to the oven. 4. Consult a licensed gas professional
ATTENTION! The gas oven may be converted from LPG to natural gas and viceversa
using the Alfa Ovens supplied conversion kit. Follow the supplied
instructions or contact a qualified and licensed gas professional.
WARNING: If the gas oven is not used close the gas supply valve.
WARNING: Do not store unused gas cylinders near the oven.
4
WARNING:
Never use too much wood that causes flames to exit the chimney cap. This can
cause property damage, injury or death and void warranty.
5
POSITIONING THE OVEN
ATTENTION THE OUTER WALLS OF OVEN MAY REACH HIGH TEMPERATURES GREATER THAN
50°C / 120°F. ANY FLAMMABLE MATERIAL SHOULD BE
KEPT AT LEAST 3 FEET (1 METRE) AWAY FROM THE OVEN.
CAUTION: When being used, place the oven at a safe distance from flammable
materials or substances that may be damaged by heat
CAUTION Place the oven on a flat, stable surface to
prevent it from moving during use.
CAUTION! Position the oven at a minimum distance of 8 in (20 cm) from the
walls and from any other equipment.
For installations under a roof, see page 40.
COUNTER TOP OVENS SHOULD BE PLACED ON FIXED TABLES OR TABLES WITH LOCKING
WHEELS OR OTHER FIREPROOF SURFACES WITH ADEQUATE LOAD-BEARING CAPACITY. IF
NEEDED, ADJUST THE LEGS TO
LEVEL THE SUPPORTING SURFACE.
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50 cm 20 in
20 cm 8 in
Front view
20 cm 8 in
View from above
20 cm 8 in
50 cm 20 in
20 cm 8 in
20 cm 8 in
7
LPG/NG CONNECTION WARNINGS
ONLY FOR LPG OVENS
Use the supplied conversion kits if changing from factory settings
– LPG is heavier than air. Any losses of LPG may collect in a lower part of
the environment.
– The LPG cylinder must always be installed, transported and stored in a
vertical position. Handle with care and do not drop the LPG cylinders.
– Make sure the gas tank is placed in a ventilated place that it is away from
other objects.
– Never store a spare gas cylinder near the gas oven. – Do not leave or
transport the LPG cylinders in places where temperatures can
reach 120°F/50°C (too hot to handle. For example: Do not leave the cylinder in
the car on hot days). – Treat “empty” LPG cylinders with the same attention as
full ones. Even if there is no more liquid in the cylinder there may always be
gas fumes. – Always close cylinder valve before disconnect in gas there could
still be pressure – Always check all gas connections before using the oven. –
Make sure to use the proper PTFE gas piping tape for all threaded connections.
– It is recommended that all gas connections are checked before using the
oven. – Make sure that the valve on the LPG cylinder or the regulator is
closed. Replacement of the cylinder must be performed away from sources of
heat and ignition. – Only use cylinders rated for LPG. – Do not twist the
hose. – Before each use check that the hose does not have any marks, cracks,
abrasions or cuts. If the hose is damaged in some way, do not use the oven.
8
LPG/NG CONNECTIONS
CONNECT THE LPG CYLINDER (only for LPG oven)
Connect the flexible hose to the back of the oven.
PRESSURE REGULATOR :
Liquid Propane Gas (LPG): 11.0″ Max water column pressure (W.L.P.)
Natural Gas (NG): 4.0″ Max water column pressure (W.L.P)
FLEXIBLE HOSE: Diameter 1/2″
CYLINDER Recommended Type 1 20lb, 30lb, or larger
Pressure regulator and flexible hose are supplied with the oven. The cylinder
is not supplied.
NATURAL GAS SUPPLY
Connect the flexible hose to the back of the oven.
The natural gas supply must be delivered through a galvanized pipe Ø 1/2″ or
equivalent copper pipe, located at the burner inlet hole.
Install the gas shut-off valve in a suitable position up-line.
ATTENTION! Follow our advice to correctly use your oven.
We recommend checking gas connection before using the oven.
Make sure the gas tap is turned off when the oven is not being used and
during maintenance or cleaning operations.
Before using the oven, check out the hose searching for cracks, cuts or any
wearing sign. If the hose is damaged, do not use the oven.
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9
LPG/NG CONNECTION AND INSTALLATION
SEE BELOW TO FIND YOUR OVEN AND HOW IT IS CONFIGURED FROM THE FACTORY
ALFA NANO and BRIO GAS OVENS COME FROM FACTORY PRE-SET FOR LPG (NG CONVERSION
KITS INCLUDED WITH OVEN)
ALFA STONE M and STONE L COME FROM FACTORY PRE-SET FOR NG (LPG CONVERSION KITS
INCLUDED WITH OVEN)
C1 B A
OVEN
D C2
NG CONNECTION
A REGULATOR CONNECT TO OVEN (supplied)
B BSPP – NPT ADAPTER (supplied)
C1 GAS HOSE TO OVEN (supplied)
C2 GAS HOSE TO GAS SUPPLY (supplied)
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D GAS SUPPLY PIPING
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C1
B
A OVEN
Mount the adapter (B) on the gas inlet (C1), followed by the regulator (A).
D
C2
Connect the gas supply (D) to the gas hose (C2)
CAUTION E
Respect the direction indicated by
IN
OUT
the arrow to connect the regulator.
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CONNECTION TO THE GAS CYLINDER
A
E F1
OVEN
F2
LPG CONNECTION
A REGULATOR CONNECT TO OVEN (supplied) E 1/2″ MALE GAS FITTING (3/8″ OD FLARE
X 1/2″ MIP – TAPPED 3/8″ FIP (supplied) F1 LPG HOSE CONNECT TO OVEN (supplied)
F2 LPG HOSE/REGULATOR CONNECT TO PROPANE GAS CYLINDER. (supplied)
· Connect Regulator (A) to the oven. · Connect Propane Hose (F1) to the
Regulator (A) using 1/2″ Male Gas · Fitting (E) – 3/8″ OD Flare x 1/2″ MIP –
Tapped 3/8″ FIP. · Connect Propane Hose/Regulator to Propane Gas Cylinder
*Use PTFE tape or pipe thread sealant where needed
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LPG / NG REGULATOR CONVERSION INSTRUCTIONS
1 – Begin by Converting the Regulator to LPG
NATURAL GAS SUPPLY (H) A
1
2 – UN SCREW THE CAP TO ACCESS THE
REGULATOR ADJUSTMENT.
2
3 – THE PLASTIC ADAPTER SHOULD BE
TURNED UPSIDE DOWN DEPENDING ON THE TYPE OF GAS SUPPLY.
H LPG
3
NATURAL GAS
G
4 – CONVERTING THE REGULATOR
4
5 – REFIT THE CAP.
5 13
GAS ORIFICE AND PILOT SPUD CONVERSION
NATURAL GAS (NG) LIQUID PROPANE GAS (LPG)
ONLY USE THE COMPONENTS AND PARTS SUPPLIED WITH THE CONVERSION KIT
WARNING: The following conversion should be performed by authorized
professionals when the oven is completely cold. Improper installation,
adjustment, alteration can cause property damage or injury.
See next page for proper spud and orfice component numbers
1 – GAS KIT DISASSEMBLY
Remove the gas kit
a
b
according to the
instructions in the
appropriate section of
the manual.
2 REPLACEMENT OF THE
MAIN GAS NOZZLE
d
Unscrew the fixing screw
(a) and remove the plate (b)
covering the nozzle. Unfasten
the main nozzle (e) to the
holder screw (d) by using an
e
11 mm spanner. Replace the
nozzle with orifice supplied
in the
kit and screw it back to the
holder (d). During these
operations, secure lock the
nozzle holder (d) to keep it
from rotating.
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3.1 REPLACEMENT OF THE PILOT SPUD
Unscrew the fixing screw (h) of the pilot light tube..
3.2 Remove the tube (i) from the seat.
h i
3.3
Remove the pilot nozzle ( j) from the cone-like support (o) and replace it
with the spare component supplied in the kit.
o
Reassemble everything following the same steps in reverse order.
Following the conversion, apply the new label on the product and check that
the size of the nozzle corresponds to that shown on the label.
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1.1
LIGHTING THE OVEN
ONLY FOR WOOD VERSION
WARNING: Follow the instructions before turning on the oven.
– Do not use flammable liquids or other fuels to light the oven.
3.1
– Make sure that there are no flammable materials near the oven and that the
minimum safety distance is respected.
WARNING: Never use too much wood that causes flames to exit the chimney cap.
This can cause property damage, injury or death and void warranty.
1 – In the center of the oven or slightly right of center create a cross
4
stacked pile of ALFA Wood using smaller pieces. Include 2-3 QwikWik
brand or your favorite fire-starters to help start the fire quickly.
2 – Light the QwikWik firestarters to ignite your initial cross stacked wood pile in the oven
3 – After the wood is on fire, replace the oven door on the oven
warming shelf leaving a small gap of 1-2 inches so air can enter the
oven and to help keep the fire roaring. This helps keep the fire in the
oven and heat the oven to your desired temperature faster.
6
4 – Slowly add larger wood logs to create a larger fire. Do this for about
15-20 minutes depending on the size of your oven. Larger ovens
can take longer to heat up. Do not put too much wood in at one time and
replace the door as noted in section 3 to help keep the flame inside the oven.
5 – After you’ve built a nice fire and hot bed of coals move them
to the left side of the oven with the help of the ember mover. The
fire should be on the opposite side of the thermometer for the most
8.1
accurate oven chamber temp.
6 – Clean the refractory floor with the brush tool.
7 – Using a laser thermometer check the temperature of the oven floor. You want it to be about 650°-750°F.
8 – When the oven floor is the right temperature you’re ready to begin cooking
your pizzas! Cook pizzas with the oven door off and feel free to replace the
oven door with the same gap for air as mentioned in
section 3 to keep heat and flame in the oven.
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1.2
2
3.2
5
7
8.2
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TURNING OFF
· To turn the oven off, close the oven door and wait for ash to form. · When
the fire is out and the oven has been completely shut down
for 60 minutes or longer and you confirm the coals have cooled down, you can
remove the ashes into a fire safe metal ash can. · Never put hot coals or
ashes on the ground, patio, deck or near plants or trees.
DIFFERENT TYPES OF WOOD
· Use small sized wood pieces that are very dry for lighting. · Treated wood,
pine, resin or scrap woods are strictly prohibited. · Wet or damp wood can be
difficult to start and can pop due to the
increased volume of water. This will produce a lot of smoke and ash and less
than optimal heat and performance.
WARNING: Never use too much wood that causes flames to exit the chimney cap.
This can cause property damage, injury or death and void warranty.
FOR YOUR SAFETY:
– Do not exceed the temperature limit of 1000°F / 500°C. – Do not leave the
oven unattended when the fire is going. – To keep constant temp, throw in
small quantities of firewood at regular
intervals; do not keep adding more logs to avoid a dangerous rise in
temperature or flames spilling out of the oven that might damage people or
property.
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19
LIGHTING THE OVEN
ONLY FOR GAS VERSION
WARNING: Follow the instructions before turning on the oven.
– Check all gas connections for gas leak before starting your oven. – Use the
proper PTFE gas piping tape for all threaded connections – Do not lean over
the oven when lighting. Keep your face and body at a safe
distance from the oven door. – When lighting the oven, the oven door must be
open. – The burner control knob must be in the off position before turning on
the
LGP cylinder valve. – Do not move the oven while it is in use.
1 – Connect to 20lb. tank using supplied dual regulator hose or direct connect
to natural gas source. Make sure the burner stabilizer is connected in the
correct direction to the burner at the oven.
2 – Push IN the burner knob and turn it counter-clockwise to the star symbol
on the control panel.
3 – While KEEPING the burner knob pushed in, push the ignitor button at the
same time to light the burner pilot flame.
NOTE: Lighting the pilot flame for the first time or after it has cooled could
take some time and possibly a few attempts due to air in the supply line. Be
patient as the gas makes its way to the pilot light.
4 – Once the pilot flame is lit properly you will see a small flame inside
(rear left corner) of the oven. You can now release the ignition button BUT
will need to KEEP the burner knob pushed in for 15 seconds. This will ensure
that the thermocouple is hot enough to allow the pilot flame to stay on.
5 – Slowly release the burner knob and turn it counter- clockwise to the
larger dual flame symbol on the control panel. The oven burner is now on high
and you can start preheating the oven.
6 – Return oven door to warming shelf leaving 1-2″ gap all the way around the
oven opening so air can enter the oven. Do repace oven door tightly or the
lack of air will force the flame to extinguish. Preheat oven for 45 minutes to
allow the fire bricks to get to pizza making temp. Using a laser thermometer,
check the oven floor temperature. You want the floor to be 600°-700°F to make
pizza.
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1.1
1.2
1.3
2
4
5
PUSH
FOR YOUR SAFETY: – Do not close the door when the oven is lit with the flame
at the maximum
position. – Do not exceed the temperature limit of 1000°F / 500°C. – Never
disconnect the gas pipe or other fittings when using the oven.
21
LIGHTING THE OVEN
– 1.1 For Neapolitan pizza
Pizza needs both flame and very hot sustained temperature (floor and dome).
Use small dry pieces of wood to start your fire and control your flame and
temperature:
Start the fire with small pieces of wood in the center
of the oven floor.
After fire has fully started and burning thoroughly move to the left side using the wood or pizza turner tools.
Continue to add wood as needed (one or two pieces) to keep temperature around 400°C (750°F).
– 1.2 For grilling
Grilling uses more embers to get the smoke flavor in the oven and less flame
to prevent burning. Larger pieces of wood or lump charcoal (not briquettes)
can help control temps.
Start the fire with small pieces of wood in the center
of the oven floor. Add larger pieces of wood or lump
charcoal making sure to keep the flame low unless searing.
Wait for the oven temps to stabilize around 180°C (350°F), a good temperature
for grilling. Higher temps can be
achieved with more flame for searing.
22
1.3 For baking / tray
The stainless steel ovens are made to light up and increase temperature in a
short
time and hold temps for extended periods of time.
Start the fire with small pieces of wood in the center
of the oven floor.
Add larger pieces of wood or
lump charcoal making sure to have glowing embers and
no flame. Stabilizing your oven around 180°C (350°F) or your desired baking
temperature.
When 180°C (350°F) is reached and at least 1/3 of
the cooking floor is full of embers insert the tray or the bread and close the
door. If temp lowers, insert a small piece of wood or
lump charcoal, if temp rises slightly open door (par.2)
SMOKE
– 2.1 Manage the smoke
Smoke can be desired for traditional barbecue but also can be to much for
certain foods and for the people that you are entertaining both taste wise and
vision/smell wise 1. Use dry wood (wet wood doesn’t burn well and makes smoke)
2. Try to keep the flame always on 3. If you have embers (no flame) insert a
small piece of paper or starters and then
put a small piece of wood, paying attention to let the air enter among embers
and wood 4. To avoid the smoke do not use the door – more air enters, less
smoke you’ll have 5. Place the oven strategically so smoke is manipulated to
flow away from your entertaining area the wind can affect smoke as
wellespecially on an abnormally breezy day
– 2.2 Looking for the smoke
For the people who want to cook with smoke we suggest to: 1. Try to close the
door when the flame is on 2. Use big pieces of wood or lump charcoal 3. If the
flame is high break the flame to produce embers (and then use the door
or big pieces of wood) 4. Incorporate a smoker box filled with soaked wood
chips of desired flavor
23
USE THE DOOR AND SMALL PIECES OF WOOD TO STABILIZE
– 3.1 Stabilize the temperature
The wood fired oven is designed to let the user choose the right temperature
depending on what they are cooking. Stabilizing the temperature is the biggest
challenge for the user but with experience it becomes much easier. There are 3
elements designed to assist in Temperature stabilization:
DOOR
The Door (use the door to control the internal
temperature, open more to cool down and close more
to raise it up). Completely Close to smother the fire
The Fuel: Small pieces of wood or lump charcoal
(once temperature is consistent and stable , add small pieces of lump
coal or wood chunks to maintain the desired temperature and to avoid either
temperatures that are too low or creating sudden
jolts of high temperatures or flames)
Rotation -Control and check distance of food from the flame and embers to
prevent burning your meal
(closest to flame/embers is the highest temperature) Rotation is a key
technique
– 3.2 Cool down the oven
The wood fired oven is a machine that can easily reach temps over 500°C
(1000°F) but with no possibility to switch off (never use the water as it can
cause the oven floor fire bricks to be damaged). We suggest doing these 3
actions:
DOOR
Open the oven door
gradually keeping the flame exiting through the chimney flue, the more you can
open the more the oven can cool down.
Use the pizza turner or
wood rake to break the fire and wood.
Spread the embers over the cooking floor.
24
– 3.3 Raise the temperature up
The wood fired oven is a machine that can also raise the temperature quickly,
with stainless steel dome oven, it’s simply and easy to do.
FROM 150°C (300°F) TO 250°C (480°F) Insert 1 small piece of wood and close the
door partially on the opposite side of the
flame
FROM 200°C (400°F) TO 300°C (570°F) Insert 2-3 small pieces of wood and leave the door open to let the air enter
FROM 200°C (400°F) TO 400°C (750°F) Insert 3-5 small pieces of wood and leave the door open to let the air enter
RAISE 50°C (100°F)
Close the door and check the temperature
25
FLAME INTENSITY, COOKING FLOOR AND TEMPERATURE
– 4.1 Flame and cooking floor for Neapolitan pizza
The flame for the Neapolitan Pizza has to be strong. Use laser thermometer to
measure the temperature of the oven floor. The ambient and oven floor temps
should both be about 700°F. The flame should go across the top of the dome
ceiling in the oven.
– 4.2 Flame for roman and focaccia pizza
The focaccia (also called roman pizza) needs lower temperature than Neapolitan
pizza. Reaching lower temperatures of around 500°F is easy: you need a small
flame that reaches the highest point of the dome.
– 4.3 Deep Dish Pizza/Detroit Style Pizza
Pizza in a tray/pan is made for more toppings and a thicker pan crust. Cast
Iron, stainless steel or mixed-use heavy trays are recommended. The cooking
process for this method of pizza making is slower and lower temperature around
350°F, giving the crust and bottom of the pizza time to fully bake. It is
recommended to use aluminum foil on top during the cook so the top of the
pizza does not burn. It can be removed at the very end when pizza is finished
to brown the top.
– 4.4 Small bread (rest of the pizza dough)
It is common to have some leftovers when you make many dough balls. We suggest
freezing them. Otherwise, you can give them as a present to your party guests
and cook for them before they go. Put a small piece of wood, close the door
partially and reach 450°F. Stretch to lengthen the dough, put the oil on top
and place it on the cooking floor; after 15 minutes your bread should be
ready. Do not cut it till it gets cold (we know the smell will attract you so
much).
– 4.5 Big bread (rest of the pizza dough)
If you want to cook a larger loaf of bread (at least 4 pizza dough, 1 Kg) you
want to have lot of embers. With temperature approximately 400°F and the
cooking floor is around 400°F you can insert the bread dough. We suggest
closing the door and checking the temperature every 5-10 minutes. The oven
should cool down to 325°F in one hour and the bread should be ready (do not
cut it till it’s cold).
26
TIPS TO ORGANIZE A PIZZA PARTY
– 5.1 How many people there are at the party?
You can organize parties from 3 to 100 people, just don’t panic and remember
some small tips: 1. If less than 10 people you can make a more sophisticated
menu (many different
kinds of pizza); if more people we suggest being really focused on basic
Neapolitan pizza and minimal toppings 2. We usually count 1-2 10″ pizzas for
each guest (then 250-300 grams of flour each) 3. Always keep in mind your
guests: if they have any special requirements or food allergies you need to
plan in your menu 4. You can include appetizers to let people eating while
waiting and give to the oven maestro enough time to get everything ready
– 5.2 Am I alone or do I have any assistant at the party?
When you organize a pizza party with more than 10 guests, we suggest you to
have an assistant to help with your preparations or cooking. 1. Fire up and
take care of the oven 2. Cut all the pizza ingredients 3. Set up the table
– 5.3 Weeknights after work?
If you are hosting the party during weekdays with a better need to organize
your time. The ALFA oven is ready to cook 30 minutes! We suggest making the
pizza dough 1-2 days ahead of the party. You can also make the pizza dough
weeks before and freeze the dough balls. Remember to take it out from the
freezer 24-48 hours before your event and slow thaw in the fridge. Remove
dough immediately when home as its necessary for the pizza dough to acclimate
to room temperature, usually 1-2 hours.
– 5.4 Make your party unforgettable! Include your guests in the party — let
them make pizza!
During the pizza party people love to be involved, so keep in mind they can be
your assistants. Teach your friends, family and guests to enjoy the ALFA Oven
just like you do. Cutting finished pizzas, adding fresh toppings and taking
care of the oven… but most of all they love to stretch pizzas and make their
own special pizza like the oven maestro does. Stretching the pizza will be the
funniest game for adults and children, let’s try! Cooking pizzas for friends,
family and guests is all about the lifestyle and entertaining. Talk, cook,
have a drink and most of all HAVE FUN!
27
YOUR TO-DO LIST FOR A PERFECT PIZZA PARTY (WITH BRUSCHETTA)
Make the pizza dough well Prepare the dough balls in in advance before the
party room temperature 1 to 2
hours before the party
Light up the oven 30 minutes before and in the meantime cut the ingredients
Cook some bruschettas (with tomatoes and basil on top) while waiting for the oven to reach the temperature
Start the pizza party, using your imagination to invent original pizzas
Finish the party giving people the leftover dough or cooked pizzas!
*These timings depend on the season and the outside temperature: in Summer can be
lower; in Winter you will need to find the hottest room of your house to wait
for the pizza dough to raise.
“Cooking with a wood fired oven is to celebrate our roots, where we come from,
what we love more, spending time with our families and friends, smelling a
wonderful perfume of flour, meat and wood. I think there is no any better
emotion we can enjoy in life.”
— Rocco Lauro founder
“Everytime friends organize a pizza party I try to stay away from the cooking
stage: but the oven attracts me too much. All the parties finish in the same
way: me, enjoying that time using the Alfa oven.”
— Marcello Ortuso, founder
28
ALFA SPECIAL RECIPE FOR THE PERFECT PIZZA DOUGH Recipe for 5 medium or 4 big
pizzas
INGREDIENTS
Flour: 1 Kg (look for an Italian brand: “5 Stagioni”
or “Caputo” are the most famous in the States)
Water: 630 grams or ml (we suggest to use a good mineral water)
Brewer Yeast (not dried): quantity depends on the weather – 1gr and 6h if in
Summer, 3gr and 24 hour if in Winter
Salt: 30 gr PREPARATION
Oil: a spoon or more if you like Honey or malt: a spoon a softer dough; we suggest Italian cold pressed oil.
You start from putting all the warm water in a bowl.
Then you take the oil, the yeast and the honey and you melt them together.
Then you take half flour
and you mix it till it gets a cream.
Then you put salt and other
50% of flour and mix till you can see a smooth dough
(the secret to make it really smooth is to leave it resting
for 5 minutes while you’re pulling the dough).
You wait till the dough has raised 2-3 times its original
volume (we always choose the coldest place in the house during the Summer;
if it’s really hot you can put it in the fridge).
Then you cut it with a knife and you make dough balls (around 250-300 grams each).
You wait till they have raised again and then you just have to enjoy! We
suggest semolina flour to stretch the dough.
29
BASIC 24 HOUR PIZZA DOUGH
– Initial fermentation 20 minutes covered room temperature – Bulk fermentation
2 hours covered room temperature – Divide, shape and cover dough 10 minutes –
Second fermentation 24 to 48 hours refrigerated – Sample Schedule: Mix the
dough at 5PM, shape into dough balls at 7PM, cover
and refrigerate. Make pizza the next evening (optimal) or the day after that
(still very good)
1. Measure and Combine the Ingredients: Using your digital scale, measure 300
grams of 90° to 95°F (32° to 35°C) water into a 6-quart dough bowl. Measure 12
grams of fine Mediterranean Sea Salt, add it to the water, and stir or swish
around in the tub until it’s dissolved. Measure 1.5 grams of instant dried
yeast. Add the yeast to the water, let it rest there for a minute to hydrate,
then swish it around until dissolved. Add 500 grams of flour (preferably 50/50
mix of Caputo 00 Pizza and Chefs flour) to the water-salt- yeast mixture.
2. Mixing the Dough: Mix by hand, first by stirring your hand around inside
the dough tub to integrate the flour, water, salt and yeast into a single mass
of dough. Continue for just about a minute or two. The target dough
temperature at the end of the mix is 80°F (27°C); use your probe thermometer
to check it.
3. Knead and First Rise: Let the dough rest for 20 minutes, then knead it on
a work it on a hard surface with a very light dusting of flour for about 2 to
3 minutes. The skin of the dough should be very smooth. Place the large dough
ball, seam
30
side down, in a lightly oiled proofing box or bowl. Cover with a tight fitting
lid or plastic wrap. Let the dough rest for 2 hours at room temperature
(assuming 70° to 74°F/21° to 23°C) for the initial rise.
4. Shape and Divide into Dough Balls: Moderately flour your work surface
about 2 feet wide. With floured hands, gently ease the dough onto the floured
work surface. With your hands still floured, pick up the dough and ease it
back down onto the work surface in a somewhat even shape. Dust the entire top
of the dough with flour, then cut it into 3, 4 or 5 equal-sized pieces,
depending on the size of pizzas you want to make, using your scale to get
evenly sized dough balls. Shape each piece of dough into a medium-tight round
balls.
5. Final Fermentation: Put the dough balls, seam side down back into your
lightly oiled proofing box, leaving space between them to allow for expansion.
Lightly flour the tops and tightly cover with lid plastic wrap if using
separate bowls and put them into the refrigerator. Refrigerate until ready to
make pizza, either the next evening (24 hours ideal) or the day after (still
good).
6. Time to make the Pizza!: Remove the dough balls from the fridge 23 4
hours before making pizza. This timing all depends on your room temperature.
The dough should be at room temperature (about 72°F) when you are ready to
cook the pizzas.
SOURDOUGH RECIPE
Use high-protein, unbleached flour (bread flour) — if you want to change to 00 flour then also drop hydration down to 60-62%
· 65%hydration
· 25% sourdough starter
· 2%salt
1. Mix/dissolve the starter into the (room temp) water
2. Add salt
3. Mix in flour until it forms a shaggy ball, cover with plastic- wrap and
allow to rest for 20 minutes.
4. On floured surface, stretch and fold for 2-3 minutes (to develop gluten
structure) form a ball and place in a lightly-oiled container and cover with
plastic wrap. Allow to rest at room temp for 2 hours and then place in
refrigerator for 24-48 hours.
5. On baking day, remove from refrigerator, form into balls, cover and allow
to come up to room temp (4-5 hours) and bake your pizzas.
31
REGULAR MAINTENANCE
1 – PYROLYSIS CLEANING OF THE OVEN CHAMBER AND COOKING FLOOR.
The ALFA oven can be cleaned by the fire itself through a process called
“pyrolysis” (pyro “fire” + lysis “separating”). The processes involved in
charring wood and it has a function of thermal cleaning, which removes organic
substances from products or production components. During the thermal cleaning
process, organic material is converted by pyrolysis and oxidation into
volatile organic compounds, hydrocarbons and carbonized gas. Inorganic
elements remain. To clean the oven with pyrolysis we suggest to keep the
temperature above 425°C / 800°F for 5 minutes. You can also spread the hot
coals from your cook across the fire brick oven floor. They will burn off any
particles or residue that may have been leftover from your cook.
2 – CLEAN THE COOKING FLOOR BEFORE COOKING.
After the oven has completely cooled down (usually next day) you can remove
the cold ashes away from the oven. (ALWAYS to use a fire resistant bin to hold
the used ashes). When you are 100% certain the ashes are cold you can put them
in an ash pan or you can also use the ashes as a fertilizer for your
plants/garden. Periodically you can remove the firebricks and vacuum the ashes
from the holes of the cooking floor with an outdoor shop vac.
3 – CLEANING THE OUTSIDE OF THE OVEN.
Never use abrasive products on powder coated surfaces. Like all 304 stainless
& powder coated products, these are built to withstand and resists many
environments including coastal salt marine, however will need regular care and
maintenance. Wash with a soft cloth and a solution of soap and water or use a
cleaning solution mixture you can easily clean the powder coated parts of the
oven. In addition, you can us a mix of 50/50 Baking Soda and Dish Washing
liquid detergent on the stainless steel. With scouring side of sponge, scrub
WITH THE GRAIN of the stainless steel and rinse with clean water.
We also recommend both Barry’s Restore It All or Bar Keepers Friend products
for cleaning ALFA Stainless Steel Surfaces
www.barrysrestoreitall.com www.barkeepersfriend.com
32
CALENDAR MAINTENANCE
CLEANING
TIME SCHEDULE
1 Combustion chamber
Daily – Every use
2 Cooking floor
Daily – Every use
3 Oven outside
Weekly
4 Stainless-steel parts
Weekly
5 Steel protection
Monthly
6 Burner
Monthly
7 Rust spots
Yearly
8 Nozzles
Biennually
PROTECTIVE MAINTENANCE
1 – COVER YOUR OVEN.
ALFA makes covers for all ovens. Make sure you protect your investment by
covering your oven with an ALFA Ovens branded cover!
2 – EVERY 1-2 YEARS – CLEAN MINOR RUST SPOTS 304 Stainless steel is rust-proof
but in some case (humidity, sea salt, etc.) some rust spots may appear. You
can use a rust remover to get your stainless steel perfect again. your oven
with an ALFA Ovens branded cover!
33
MAINTENANCE AND CARE
SPECIFICATIONS FOR WOOD-FIRED OVENS
– Before lighting the oven make sure that the chimney flue is unobstructed and
that any previous ash has been removed.
– When the fire is out and the oven not too hot, collect the ash from previous
cooking with a wire brush and a shovel.
– The oven can be used all year round; in the winter months, heat the oven
with a small fire to avoid thermal shock due to humidity.
– Creosote – Formation and need for removal. When the wood is burned slowly,
it produces organic vapors which combine with moisture to form creosote.
Creosote vapors condense in the flue and accumulate on the inner surface of
the flue.
– The chimney should be inspected at least twice a year for creosote build-up.
When you observe excessive creosote, it should be removed to reduce the risk
of fire.
– Remove and sweep the chimney flue once a year: birds nesting in it or other
obstructions can lead to hazardous blockages.
MAINTENANCE AND CARE
SPECIFICATIONS FOR GAS-FIRED OVENS
1. MAINTENANCE.
The gas burner should be cleaned periodically by
carefully sucking up any food residue.
When cleaning valves and burners, be careful not to
A
damage the burner. Do not enlarge the burner holes
(The openings where the gas escapes).
2. GAS BURNER DISASSEMBLY
Before cleaning the gas burner, remove it from the
oven by proceeding as follows:
– Remove the front knob (A).
B
– Unscrew the fixing screw (B).
– Unscrew the fixing screws and remove the protection
casing (C).
– Remove the gas box (D) to expose the connection of
the piezoelectric ignition cables (E).
– Disconnect the two piezoelectric ignition cables. If
need be, remove the protection casing by unscrewing
the screw (F) and pull the burner out.
– Clean the burner. – To assemble the burner, repeat the procedure in
C
reverse order.
3. OVEN STORAGE
– If the gas-fired oven is not used, shut off the supply
valve of the gas bottle.
– If the gas-fired oven is stored in a closed space,
disconnect the gas supply. The bottle must be left
outside in a well-ventilated area.
– In the event that the gas bottle is not taken out of the
D
oven, place the whole lot in a well-ventilated area.
– The gas bottles must be stored outdoors in a well-
ventilated area and out of reach of any children.
Unused bottles shouldn’t be stored in a building,
garage or other enclosed space.
E
34
F
35
MAINTENANCE AND CARE
SPECIFICATIONS FOR BRIO OVEN Unscrew the screws on the rear gas casing to
remove it, unscrew the front screw located in the corner of the front arch
(oven mouth). Remove the burner from the rear, taking care not to completely
remove the electrical cable from the Piezo
SPECIFICATIONS FOR NANO OVEN Unscrew the Allen screw on the back of the gas
knob, unscrew the screws of the rear gas casing to remove it and extract the
burner from the back.
SPECIFICATIONS FOR STONE OVEN M AND STONE OVEN L Unscrew the Allen screw on
the back of the gas knob, unscrew the screws of the rear gas casing to remove
it and extract the burner from the back.
36
CLEANING
MAINTENANCE AND CARE
ONLY FOR WOOD VERSION
When the fire has gone out and the oven is not hot enough, collect the ashes left over from previous cooking with a metallic brush and a pan.
MAINTENANCE AND CARE
ONLY FOR GAS VERSION MAINTENANCE
– The gas burner should be cleaned periodically by carefully sucking up any
cooking residues.
– When cleaning valves and burners, be careful not to damage the burner. –
Remove any residues from the burners with a brush. – Do not enlarge burner
holes (openings).
GAS KIT DISASSEMBLY
– The gas burner should be cleaned periodically by carefully sucking up any
cooking residues.
– When cleaning valves and burners, be careful not to damage the burner. –
Before cleaning is necessary to remove the burner from the oven by
following the procedure in the assembly instructions.
STORING THE OVEN
– If the gas oven is not used close the supply valve of the gas cylinder. – If
the gas oven is placed in a closed space, disconnect the gas supply. The
gas cylinder must be left outside in a well-ventilated area. – In the event
that the cylinder is not removed from gas oven, place the
entire device and the cylinder in a well-ventilated outdoor area. – The gas
cylinders must be stored outdoors in a well-ventilated area and
out of the reach of children. Cylinders not in use must not be stored in a
building, garage or other enclosed space.
Alfa Forni is not responsible for veins, cracks, hairline cracks of the floor
as they are an intrinsic characteristic of the material.
37
VENTING GUIDE
FOR WOOD FIRED AND GAS OVENS
One of the most common questions for ALFA Oven owners revolves around venting.
Many owners find the need to customize the basic vent pipe and cap that comes
supplied with your oven. We hope the following information will help whether
you’re looking to extend your supplied pipe, add a bend to your supplied pipe
or more complex projects that need converted to double wall chimney as well as
penetrating overhead objects and roofing.).
PROJECTS REVIEWED – Outdoor installation with no overhead obstructions –
Outdoor installation with overhead obstructions – Indoor installationVertical
direct vent approvedMUST use UL103HT double
wall chimney – Any customized installation beyond the supplied single wall
pipe and cap,
ALFA highly recommends that you contact your planning, building and zoning
officials to ensure all local building codes are followed along with necessary
permits, where needed. – DO NOT CONNECT THIS TO A CHIMNEY FLUE SERVING ANOTHER
APPLIANCE
Our dedicated Venting Specialist will work with you or your architects and
contactors to identify the best solution for your chimney layout. You’ll have
peace of mind knowing that your venting system has all the UL listings, so you
won’t have to worry about running to problems with the inspections process.
ALFA Venting | 570 350 7939 alfaventing@olympiachimney.com
38
DIRECT VENT, SINGLE WALL FLUE EXHAUST
When installing the ALFA Oven in your outdoor cooking area with the venting
away from any structures or low ceilings, the ALFA supplied high quality
stainless steel pipe and cap are sufficient and no additional piping is
necessary.
You can customize these systems vertically to assist draw or to help with your
install design. ALFA and LakeView do not offer custom pipe or chimney, but we
can help with sourcing by starting with Olympia Chimney Supply/ Copperfield
Chimney, LLC manufactured pipe and chimney products.
Supplied single wall wood stove flue pipe can always be upgraded to double
wall chimney.
WARNING: Major causes of vent related fires is failure to maintain required
clearances (air spaces) to combustible materials.
Note: The outer walls of oven may reach high temperatures, more than 125°F.
Position the oven so it is not in contact with the wall or other furniture and
make sure there is a gap of at least 3 inches (7.5cm) alongside and behind the
oven if you are using fireproof materials, at least 8 inches (20cm) if you not
using fireresistant materials.
DIRECT VENT, DOUBLE WALL CHIMNEY
For indoor ALFA Oven venting
installations, or outdoor settings where your wood fired oven will be under a
roof structures, pergolas, or any type of ceiling/roof.
ALFA Stone Ovens LPG/NG have all been UL tested and certified for indoor installation using approved UL103HT double walled chimney exhaust systems.
UL103HT Double wall chimney can be installed up to 60 feet vertically and must be a minimum of 3 feet above the roof or structure it is penetrating.
If you are penetrating through an overhead object you must remove supplied
single wall pipe and start with Olympia Chimney Supply/Copperfield Chimney LLC
manufactured pipe and chimney products
If a bend is needed to change the pipe or chimney direction to avoid an obstruction,
you can use up to (2) 30-degree or less angles but NEVER together to form a
60-degree bend..
39
ALFA OVENS VENTING GUIDE FOR WOOD FIRED OVENS
Basic Guideline for ALFA Ovens Flue and Obstruction Clearances: – Single Wall
Flue Piping: Allow 18″ of clearance around pipe – NON Combustible Clearance:
Minimum of 3 feet below the ceiling is required – Double Wall Flue Chimney:
Allow 3″ of clearance around chimney – Chimneys must extend at least 3 feet
above the highest point where it passes through a roof, and at least 2 feet
higher than any portion of a building within 10 feet – Never fill any required
clearance with any insulation or other materials
ON THE TERRACE OR UNDER A PERGOLA
For indoor ALFA oven venting installations, or outdoor settings where your
wood fired oven will be under a roof structures, pergolas, or terrace. If you
are penetrating through an object overhead, you must remove the single-walled
pipe provided and start with the pipes and chimneys manufactured by
specialized companies.
40
OFFSET ELBOW INSTALLATION:
– Avoid elbows if at all possible, as a vertical pipe or chimney is the most
efficient – Pipe or chimney systems may have a maximum of 2 offsets (two
elbows total) of
30-degrees from vertical – Elbows are manufactured in 15-degree and 30-degree
angles, measured from the
vertical – Do not combine elbows to create steeper angles and never exceed 2
elbows in one
pipe or chimney system – A single elbow is defined as a 30-degree bend and
then a 30-degree correction
(one set) – For Example: You could have a 30-degree bend with a 0-48″
horizontal pipe or
chimney and then another 30-degree bend back to the vertical position – Do not
use with forced-draft, positive-pressure appliances.
WARNING: DO NOT USE (2) 30-DEGREE ELBOWS TO CREATE A 60-DEGREE ANGLE! THIS
VOIDS ALL WARRANTIES AND PRESENTS A FIRE HAZZARD WITHIN THE PIPE OR CHIMNEY
SYSTEM.
If your installation requirement cannot meet the basic standards be sure to
consult a professional and obtain necessary permits in advance.
ALFA Venting | 570 350 7939 alfaventing@olympiachimney.com
NORTH AMERICA ONLY
lvdistributes.com
1065 W North Thorndale Ave | Bensenville, IL 60106 | 630 238 1280 Appliance
Distribution Service, Parts, Installation & Delivery
41
TROUBLESHOOTING
WOOD-FIRED OVENS
CRACKED GASBETON OR
FIREBRICK
– Firebricks can crack and pose no problems or performance issues
when cooking on your ALFA Oven. – Gasbeton insulation brick is inherently
brittle and many times is
cracked from large pieces just to get into the oven mouth for place-
ment under the firebrick in assembly. This is completely normal. – If you ever
have a cavity in either of your bricks you can turn it and
use the other side or replace it. – All ovens come with an extra fire brick if
you would need to replace
one. – If you feel any of the bricks are too damaged for use please contact
Lakeview Customer Service
THE OVEN PRODUCES SMOKE
– Check that the wood is not too moist and the embers are not unburned.
– Make sure that you have started a fire with vivid flames, gradual but
steady, in order to avoid incomplete combustion. – If the oven is installed
indoors, check the chimney flue and any air
inlets in the room. – It is recommended to close the oven door.
THE OVEN DOES NOT HEAT
– Check that the fire is on one side of the oven and not near the mouth
– Fire with vivid flames for 20minutes. – Do not amass the wood over the
embers. – Gradually add the wood to the fire.
THE OVEN COOLS DOWN QUICKLY
– Check that no moisture or water has infiltrated the oven. – It may be lit for the first time or after a long idle period. – Avoid sudden short fires that do not warm the bottom of the oven.
THE FLAMES COME – Avoid excessive fires and immediately dampen the flames that reach
OUT OF THE MOUTH out of the oven by resting the door over the mouth of the oven,
OR CHIMNEY CAP
leaving a gap of 1-2 inches.
CAN YOU PUT THE OVENS RIGHT ON THE COUNTERTOP WITHOUT USING
THE SUPPLIED FEET?
– No, the feet must be used to allow for air to flow beneath the bottom of the oven floor
Contact us directly for expert advice on the web site www.alfaovens.com
42
TROUBLESHOOTING
GAS-FIRED OVENS
CANT GET THE PILOT TO LIGHT
– Check that the knob is not going in too far and hitting the oven preventing the pilot to allow gas for ignition.
IGNITION DOESN’T WORK
– Make sure the battery is new and has power
CAN YOU PUT THE OVENS RIGHT ON THE COUNTERTOP WITHOUT USING
THE SUPPLIED FEET?
– No, the feet must be used to allow for air to flow beneath the bottom of the oven floor
ELECTRONIC BUTTON
ONLY FOR GAS OVENS
The ignition button comes with AA battery included. To install it, follow this
procedure.
1. Unscrew the button head. 2. Put in the battery. 3. Screw the button head.
Carry out these operations when the oven is off.
Remove the battery during long periods of inactivity.
Contact us directly for expert advice on the web site www.alfaovens.com
43
The oven is guaranteed for 2 (two) years against defects and craftsmanship;
good maintenance and proper use can make sure that the oven lasts much longer.
Warranty covers parts and components for 2 years and gas burner for 3 years.
Shipping and assembly costs are charged to the customer.
PLEASE RETAIN YOUR SALES RECEIPT OR INVOICE WRITE HERE UNDER THE SERIAL NUMBER
ON THE PRODUCT IDENTIFICATION TAG
The warranty does not apply in the following circumstances:
· If the oven is not properly used and installed as described in this manual.
· If the oven has been damaged either voluntarily or involuntarily in any way.
· In the event the equipment is improperly or inadequately maintained. Burner
problems resulting from debris and ash from live fire in the burner will not
be covered by the warranty.
· If the oven, for any reason, has been altered and is no longer in the
condition detected at delivery of the product.
· If products have been used other than suggested. Do not use liquid fire
starters for barbecues, other chemicals or products that contain liquid fuels.
· If the damage is the result of the use of chemicals inside or outside the
oven.
· Damage caused by exceeding the temperature limit of 1000°F /500°C.
· Void if replacement components not produced or approved by Alfa are
installed.
· In the event that the rating plate has been removed,altered or destroyed.
We recommend the exclusive use of ALFA branded spare parts
WARRANTY
warranty addendum — for the North America market
NOTE
V.20211220
alfaovens.com
References
- Product registration | Alfa Forni
- Domestic and commercial pizza ovens | Alfa Ovens - North America
- Lakeview Appliance Distributing
- Domestic and commercial pizza ovens | Alfa Ovens - North America
- Bar Keepers Friend ® | Exceptional Cleaning Products Since 1882
- Barry's Restore It All Products | Carlsbad, CA.