Degelman PRO-CAST 80 Pro-Till 41-45 Distribution Kit Instruction Manual

Degelman PRO-CAST 80 Pro-Till 41-45 Distribution Kit

Overview of Mounting Pro-Cast Applicator

Mounting Steps
The following is an overview and suggested guide for mounting a Pro-Cast Applicator to a Pro-Till 41/45. (Refer to the overview and part pages for general installation locations and component breakdowns.)

Pro-Till Frame Preparation:
On some Pro-Till models, there may be two welded plates located on the front center X-Frame beam (for hose clamps) that can interfere with the flush mounting of the Pro-Cast front support legs. These will need to be cut off and the welds ground flush so the front legs can clamp properly to the frame. The hyd hoses should be routed behind the Pro-Cast legs.

Pro-Cast to X-Frame Mounting:

1. Clean and prepare your Pro-Till, as desired, for mounting the Pro-Cast applicator & kit components.

2. Center the main Pro-Cast unit (legs attached) over the Pro-Till X-Frame and lower it into place.

3. Secure the front legs with the appropriate front bolt plates and 1/2″ x 12″ bolts/hardware.

4. Secure the rear legs with the appropriate RH/LH bolt plates and 1/2″ x 10″ bolts/hardware.
   Hydraulic Hoses and ISOBUS Cable Routing:

5. Hydraulic hoses and ISOBUS Cable will come installed. Secure hydraulic hoses and ISOBUS cable to the hitch frame with zip ties. Follow existing hydraulic hose routing.
   IMPORTANT: Ensure that the ISOBUS cable is supported as it comes out of the ECU and secured to the hitch frame so that it does not pull on the ECU.
   X-Frame Slider Brackets (LH & RH):

6. Center and install both LH and RH Slider Brackets and the SMV sign hose protector on the rear beam of the Pro-Till X-Frame, behind the applicator.
   IMPORTANT: When installing, ensure that overall width of the Slider Brackets “A” is less than the width between the Rockshaft Bearings “B” to avoid interference.
   Distribution Hose Routing Bar Bracket:

7. Center and install the Distribution Hose Routing Bar Bracket mounted to front center frame beam.
   Wing Frame Slider Brackets (LH & RH):

8. Install the Slider Brackets on the LH & RH wing frames in position shown in reference image below. Install bracket towards front of center frame to ensure it will not impact light bar when folding into transport. Deflector Mounting Brackets:

9. Note: The location overview pages show the positioning information for assembling these brackets and where they are to be installed on the Pro-Till. These brackets vary and are configured differently for the Pro-Till 41 and Pro-Till 45 models. Please pay attention to the configurations. Pre-assemble the deflector bracket assemblies by attaching the correct clamp style (A or B) onto the correct deflector bracket bolt locations then install the assemblies in the correct locations.
   Toolbox Holder Bracket:

10. A suggested location to install the toolbox holder bracket and tool box is shown below. Customers may choose to locate the toolbox in a different location, but please be advised it is recommended to install facing inward as to avoid tractor wheel/track contact during turns, or other locations that may allow the toolbox to be damaged during operation or folding for transport.

Flow Chart of Wing Hose Positions towards Center Frame

Center Frame

Distribution Hose Installation/Routing
The hose positions are numbered 1 thru 18 from left to right across the back of the machine. Hoses are rough cut and then trimmed to length at the distribution head. To optimize hose positions and avoid unnecessary crisscrossing, refer to the cross-sectional hose routing diagrams which show how the hoses should be bundled together relative to each other. (Refer to Location Overview Pages for hose lengths.)

LH Wing Example:

Reference only, actual Pro-T, actual Pro-Till model may distill model may differ.

Secure the hoses in place on the Deflector Mounting Brackets, hoses 1-18 from left-to-right, and then route towards the front. (Refer to Hose Routing Bracket details on the Location Overview Pages).

As the wing hoses are routed towards the center frame, groups of hoses, (1-6 on LH wing or 13-18 on RH wing), pass though a Wing Slider Bracket to prevent hoses from getting damaged when folding the Pro-Till into or out of transport position.

The hoses continue to the Hose Routing Bar Bracket and are attached with zip ties in a specific order as shown above. The hoses continue in between the X-Frame Slider Brackets (LH – Hoses 1-9 & RH Hoses 10-18).

The hoses continue between the rear mounting legs towards the tank mounted hose bracket (located on the RH side).

As the hoses are routed through the tank-mounted hose bracket, the orientation of the hoses transitions into a square block of nine for both the RH & LH groups of hoses.

The hoses then continue through the front mounting legs up to the distribution head.

The distribution hoses have specific connection positions on the distribution manifold. Each hose (1-18) has a specific attachment location. (Refer to Location Overview Pages for hose lengths.).

NOTE:
Before trimming the hoses to length, fold the machine to ensure no changes are required. Use caution and observe pinch points while folding. Inspect hose connections, routings and appearances. Once satisfied, trim hoses as required .

Pro-Cast Leg Component & Mounting Location

Common Bracket Components

Toolbox Kit and Bracket Components

Distribution Hose Routing Bar Bracket

Wing Frame Slider Brackets (2)

Tank Mounted Hose Routing Bracket

X-Frame Slider Brackets (LH & RH)

Other Components

Pro-Till 41/Pro-Cast Location Overview (LH)

Distribution Brackets – Pro-Till 41
The 3-Hose or 4-Hose deflector brackets are each mounted with two frame clamps, either A or B configuration, positioned at specified hole locations on the bracket. (Refer to the reference layout above for clamp and hose number locations.).

Note: Cast bearings will crush hoses in transport. Avoid routing hoses directly underneath. Stack hoses with 5 on the bottom, and 4 on top, and on each side of the hazard sign. Inside Bearings.

The photo shown is for reference only, actual Pro-T, actual Pro-Till model may distill model may differ.

• A – Clamp Overview
• B – Clamp Overview

Note: Do not tie hoses to frame here. Allow these to flex out toward the wing.

Distribution Brackets – Pro-Till 45
The 3-Hose or 4-Hose deflector brackets are each mounted with two frame clamps, either A or B configuration, positioned at specified hole locations on the bracket. (Refer to the reference layout above for clamp and hose number locations.).

Pro-Till 45/Pro-Cast Location Overview (RH)

The photo shown is for reference only, actual Pro-T, actual Pro-Till model may distill model may differ.

Metering Reference Charts

0.14
30| 0.12| 0.14| 0.17| 0.19| 0.21| 0.23| 0.25
25 + 30| 0.2| 0.23| 0.26| 0.29| 0.33| 0.36| 0.39
60| 0.25| 0.29| 0.33| 0.37| 0.41| 0.46| 0.5
60 +25| 0.32| 0.37| 0.43| 0.48| 0.53| 0.59| 0.64
60 + 30| 0.37| 0.43| 0.5| 0.56| 0.62| 0.68| 0.75
60 + 30 + 25| 0.44| 0.52| 0.59| 0.67| 0.74| 0.82| 0.89
60 + 60| 0.5| 0.58| 0.66| 0.75| 0.83| 0.91| 0.99
60 + 60 + 25| 0.57| 0.66| 0.76| 0.85| 0.95| 1.04| 1.14
60 + 60 + 30| 0.62| 0.72| 0.83| 0.93| 1.04| 1.14| 1.24
60 + 60 + 30 + 25| 0.69| 0.81| 0.92| 1.04| 1.16| 1.27| 1.39
60 + 60 + 60| 0.75| 0.87| 0.99| 1.12| 1.24| 1.37| 1.49
Pro-Till 41| Product Density – lbs/bu (lbs/ft3)
---|---
30 (24)| 35 (28)| 40 (32)| 45 (36)| 50 (40)| 55 (44)| 60 (48)
Roller Configuration| Application Rate Range – lbs/acre (values shown are with implement speed at 10mph )
25| 4 – 7| 5 – 8| 5 – 9| 6 – 10| 7 – 11| 7 – 12| 8 – 13
30| 7 – 11| 8 – 13| 9 – 15| 10 – 17| 11 – 19| 12 – 21| 13 – 22
25 + 30| 11 – 18| 12 – 21| 14 – 24| 16 – 27| 18 – 30| 20 – 33| 21 – 36
60| 13 – 22| 16 – 26| 18 – 30| 20 – 34| 22 – 37| 25 – 41| 27 – 45
60 +25| 17 – 29| 20 – 34| 23 – 39| 26 – 44| 29 – 48| 32 – 53| 35 – 58
60 + 30| 20 – 34| 24 – 39| 27 – 45| 30 – 51| 34 – 56| 37 – 62| 40 – 67
60 + 30 + 25| 24 – 40| 28 – 47| 32 – 54| 36 – 60| 40 – 67| 44 – 74| 48 – 81
60 + 60| 27 – 45| 31 – 52| 36 – 60| 40 – 67| 45 – 75| 49 – 82| 54 – 90
60 + 60 + 25| 31 – 52| 36 – 60| 41 – 69| 46 – 77| 52 – 86| 57 – 94| 62 – 103
60 + 60 + 30| 34 – 56| 39 – 66| 45 – 75| 51 – 84| 56 – 94| 62 – 103| 67 – 112
60 + 60 + 30 + 25| 38 – 63| 44 – 73| 50 – 84| 56 – 94| 63 – 105| 69 – 115| 75 – 126
60 + 60 + 60| 40 – 81| 47 – 94| 54 – 108| 61 – 121| 67 – 135| 74 – 148| 81 – 162
For speeds other than 10mph, use Target Application Rate x (Speed /10mph) then use this value for the selection above.
Pro-Till 45| Product Density – lbs/bu (lbs/ft3)
---|---
30 (24)| 35 (28)| 40 (32)| 45 (36)| 50 (40)| 55 (44)| 60 (48)
Roller Configuration| Application Rate Range – lbs/acre (values shown are with implement speed at 10mph )
25| 4 – 6| 4 – 7| 5 – 8| 5 – 9| 6 – 10| 7 – 11| 7 – 12
30| 6 – 10| 7 – 12| 8 – 14| 9 – 15| 10 – 17| 11 – 19| 12 – 20
25 + 30| 10 – 16| 11 – 19| 13 – 22| 15 – 24| 16 – 27| 18 – 30| 19 – 32
60| 12 – 20| 14 – 24| 16 – 27| 18 – 31| 20 – 34| 23 – 38| 25 – 41
60 +25| 16 – 26| 19 – 31| 21 – 35| 24 – 40| 26 – 44| 29 – 48| 32 – 53
60 + 30| 18 – 31| 22 – 36| 25 – 41| 28 – 46| 31 – 51| 34 – 56| 37 – 61
60 + 30 + 25| 22 – 37| 26 – 43| 29 – 49| 33 – 55| 37 – 61| 40 – 67| 44 – 73
60 + 60| 25 – 41| 29 – 48| 33 – 55| 37 – 61| 41 – 68| 45 – 75| 49 – 82
60 + 60 + 25| 28 – 47| 33 – 55| 38 – 63| 42 – 70| 47 – 78| 52 – 86| 56 – 94
60 + 60 + 30| 31 – 51| 36 – 60| 41 – 68| 46 – 77| 51 – 85| 56 – 94| 61 – 102
60 + 60 + 30 + 25| 34 – 57| 40 – 67| 46 – 76| 51 – 86| 57 – 95| 63 – 105| 69 – 114
60 + 60 + 60| 37 – 74| 43 – 86| 49 – 98| 55 – 111| 61 – 123| 68 – 135| 74 – 148
For speeds other than 10mph, use Target Application Rate x (Speed /10mph) then use this value for the selection above.

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