scheppach BMS196-88 Cutter Bar Instruction Manual

scheppach BMS196-88 Cutter Bar

Product Information

Specifications

• Motortyp: 1 Zylinder, 4-Takt OHV-Motor
• Hubraum: 1265 x 920 x 1300 mm
• Leerlaufdrehzahl: 880 mm
• Maximale Drehzahl: 3300 min-1
• Leistung: 4,2 kW
• Treibstoff: Bleifreies Benzin ab Oktanzahl 90 und max. Bio-Ethanol Anteil von 5%
• Vibrationskennwerte: 101,6 dB Vibration ah, 65,21 dB Unsicherheit Kh

Product Usage Instructions

• Unpacking
  Remove all packaging materials and inspect the contents for any damage.

• Assembly
  Follow the assembly instructions provided in the manual. Ensure proper alignment and secure all parts with the designated screws and bolts.

• Starting the Product
  Before starting the product, ensure that it is fully assembled. Adjust the choke as needed for a cold start.

• Cleaning
  After each use, clean the cutter bar to remove any debris or buildup that may affect performance.

• Transportation
  When transporting the product, ensure it is securely fastened to avoid any damage.

• Storage
  Store the product in a dry and secure place away from direct sunlight or moisture.

• Maintenance
  Regularly check and maintain the product according to the maintenance schedule outlined in the manual.

FAQ

• Kraftstofftank less than half full – Motor doesn’t start?
  Ensure the fuel tank is adequately filled to allow for proper engine operation.

• Choke not on “OPEN” for a cold engine?
  Adjust the choke to the “OPEN” position before starting the engine when cold.

• Dirty carburetor?
  Clean the carburetor to ensure proper fuel-air mixture for engine operation.

• Clutch adjustment needed?
  Adjust the clutch to have a play of 5-6mm for optimal performance.

Explanation of the symbols on the product

Symbols are used in this manual to draw your attention to potential hazards. The safety symbols and the accompa-nying explanations must be fully understood. The warnings themselves will not rectify a hazard and cannot replace proper accident prevention measures.

Introduction

Manufacturer:

• Scheppach GmbH
• Günzburger Straße 69
• D-89335 Ichenhausen

Dear Customer,
We hope your new product brings you much enjoyment and success.
Note:
In accordance with the applicable product liability laws, the manufacturer of this product assumes no liability for damage to the product or caused by the product arising from:

• Improper handling
• Non-compliance with the operating manual
• Repairs carried out by third parties, unauthorised specialists
• Installing and replacing non-original spare parts
• Application other than specified
• Failure of the electrical system in the event of the electrical regulations and VDE provisions 0100, DIN 57113 / VDE0113 not being observed

Note:

• Read through the complete text in the operating manu-al before installing and commissioning the device. This operating manual should help you to familiarise yourself with your product and to use it for its intended purpose.
• The operating manual includes important instruc-tions for the safe, proper and economic operation of the product, for avoiding danger, for minimising repair costs and downtimes and for increasing the reliability and extending the service life of the product.
• In addition to the safety instructions in this operating manual, you must also observe the regulations appli-cable to the operation of the product in your country. Keep the operating manual package with the power tool at all times and store it in a plastic cover to pro-tect it from dirt and moisture. They must be read and carefully observed by all operating personnel before starting the work.
• The product may only be used by personnel who have been trained to use it and who have been instructed with respect to the associated hazards.
• The required minimum age must be observed.
• In addition to the safety instructions in this operating manual and the separate regulations of your country, the generally recognised technical rules relating to the operation of such products must also be observed. We accept no liability for accidents or damage that occur due to a failure to observe this manual and the safety instructions.

Product description (fig. 1)

1. Wheel clutch lever
2. Handle
3. Handlebar adjustment
4. Belt cover
5. Mowing unit clutch lever
6. Handle
7. Throttle
8. Engine
9. Wheels
10. Mower unit for cutter bar mower

Scope of delivery

Proper use

• The product may only be used in the intended manner. Any use beyond this is improper. The user/operator, not the manufacturer, is responsible for damages or injuries of any type resulting from this. An element of the intended use is also the observance of the safety instructions, as well as the assembly instructions and operating information in the operating manual.
• The product is intended to be used for the maintenance of grass or lawns.
• Persons who operate and maintain the product must be familiar with the manual and must be informed about potential dangers.
• The liability of the manufacturer and resulting damages are excluded in the event of modifications of the product.
• The product may only be operated with original parts and original accessories from the manufacturer.
• The safety, operating and maintenance specifications of the manufacturer, as well as the dimensions specified in the technical data, must be observed.
• Please note that our products were not designed with the intention of use for commercial or industrial purposes.
• We assume no guarantee if the product is used in commercial or industrial applications, or for equivalent work.
• The manufacturer is not liable for damage caused by an improper use or incorrect operation of this device.

General safety instructions

• Familiarise yourself with your machine.
• Read the operating manual carefully and make sure you understand its contents, as well as all labels attached to the machine.
• Familiarise yourself with the area of application, as well as limitations of the machine, and particular sources of danger.
• Make sure that you know all the controls and their function exactly.
• Make sure you know how to stop the product and quickly disable the controls.
• Do not attempt to use the product without knowing the exact method of operation and the maintenance requirements of the engine and how to avoid accidents resulting in personal injury and/or property damage.
• Keep other people, particularly children, away from your work area.

Working range

• Never start or operate the product in an enclosed area. The exhaust gases are dangerous because they contain the odourless and deadly gas carbon monoxide. Operate the product only in a well-ventilated outdoor area.
• Never operate the product without good visibility or lighting conditions.

Personal safety

• Do not use the product if you have taken drugs, alcohol or medication that affects your ability to operate the product correctly.
• Wear suitable clothing. Wear long trousers, boots and gloves.
• Do not wear loose clothing, shorts or jewellery of any kind. Tie back long hair so that it is at shoulder height at most. Keep hair, clothing and gloves away from moving parts. Loose-fitting clothing, jewellery or long hair may become caught in the moving parts. Check your machine before starting.
• Leave protective screens in place and in working order.
• Make sure that all nuts, bolts, etc. are securely tightened.
• Never use the product if it is in need of repair or in poor mechanical condition. Replace damaged, missing or defective parts before use.
• Check the product for fuel leaks.
• Keep it in good functional order. Do not use the product if the engine cannot be switched on and off at the corresponding switch.
• A petrol-driven machine that cannot be controlled via the engine switch is dangerous and must be replaced.
• Before starting the machine, get into the habit of checking that screwdrivers and spanners are away from the area around the product. A screwdriver or spanner that is still in a rotating device part may result in personal injury.
• Be attentive, watch your actions and use common sense when working with the machine. Do not overextend yourself.
• Do not operate the product barefoot or with sandalsor similar light footwear. Wear safety shoes that protect your feet and improve your grip on slippery surfaces.
• Ensure safe footing and balance at all times. This enables better control of the product in unexpected situations.
• Prevent unintentional start-up. Make sure that the engine switch is switched off before transporting the product or carrying out maintenance work on the machine. Transport or maintenance work on the machine can lead to accidents if the switch is on.

Safe handling of fuel

• Petrol is very flammable and its gases can explode if they ignite.
• Take safety measures when handling petrol to reduce the risk of serious injury.
• Use a suitable petrol can when filling or draining the tank.
• Carry out this work in clean, well-ventilated outdoor areas.
• Do not smoke. Do not allow sparks, naked flames or other sources of fire to get near when filling up with petrol or working with the machine.
• Never fill the tank indoors. Keep earthed, electrically conductive objects, such as tools, away from exposed electrical parts and wires to avoid sparking or arcing. This could ignite petrol gases.
• Always switch off the engine and let it cool down before refilling the fuel tank. Never remove the fuel filler cap or fill fuel into the tank while the engine is running or while the engine is hot.
• Do not use the product if you know there is a leak in the fuel system. Slowly loosen the fuel filler cap to release any pressure in the tank. Never overfill the tank (petrol should never be above the marked maximum fill level). Close the fuel tank securely again with the fuel filler cap and wipe up any spilled petrol.
• Do not use the product if the fuel filler cap is not screwed tightly shut. Avoid ignition sources near spilled petrol. If petrol has been spilled, do not attempt to start the product. Move the product away from the area of the spillage and prevent the formation of ignition sources until the petrol gases have dissipated.
• Store fuel only in containers specially manufactured for this purpose.
• Store petrol in a cool, well-ventilated area away from sparks and naked flames or other sources of ignition. Never store petrol or the product with a filled tank in a building where petrol gases could reach sparks, naked flames or other ignition sources such as water heaters, ovens, clothes dryers or similar.
• Allow the engine to cool before storing the product in an enclosed area.
• Always maintain good footing on inclines. The following applies to wheeled machines: Always mow across hills i.e. never straight up or straight down.
• Take particular care when changing direction on a slope.
• Do not run the combustion engine in closed rooms in which hazardous carbon monoxide can collect.
• Wear work gloves and safety shoes, safety goggles, close-fitting work clothes, and hearing protection (PPE) while working.
• Use only cutting tools and accessories recommended by the manufacturer. Use of other insert tools and accessories may result in injury to the user.
• A hot engine, exhaust pipe or drive unit can burn the skin.

Residual risks

• Residual risks and protective measures Neglect of ergonomic principles
• Negligent use of personal protective equipment (PPE)
• Careless use or omission of personal protective equipment may result in serious injury.
  Wear prescribed protective equipment.

Human behaviour, misconduct
– Always concentrate fully on all work. m Residual hazard – can never be ruled out.

Danger from noise
Hearing damage
Prolonged unprotected work with the device may cause hearing damage.
Always wear hearing protection as a matter of principle.

Behaviour in an emergency
In the event of an accident, initiate the necessary first aid measures and seek medical assistance as quickly as possible.
The product has been built according to state-of-theart and the recognised technical safety rules. However, individual residual risks can arise during operation.

• Furthermore, despite all precautions having been met, some non-obvious residual risks may still remain.
• Residual risks can be minimised if the “Safety Instructions” and the “Intended Use” together with the operating manual as a whole are observed.
• Keep your hands away from the working area when the product is in operation.

Technical data

• Dimensions L x W x H 1265 x 920 x 1300 mm
• Sickle bar mower unit width 880 mm
• Number of blades 18 pcs.
• Cutting speed 800 m/s
• Cut height 30 – 60 mm
• Speed 2.52 km/h
• Wheel diameter 320 mm
• Handlebar height 830 / 970 / 1100 mm
• Weight 58 kg
• Drive
  • Type of engine 1-cylinder, 4-stroke OHV engine
  • Displacement 196 cm³
  • Idle speed 1800 – 2200 rpm
  • Maximum speed 3300 rpm
  • Engine starter Cable pull
  • Power 4.2 kW
  • Fuel Unleaded petrol from octane rating 90 and maximum organic ethanol content of 5%
  • Fuel tank capacity 1 l
  • Required engine oil SAE 10W-30 / SAE 10W-40
  • Engine oil tank capacity 0.6 l

Noise and vibration
Warning: Noise can have serious effects on your health. If the machine noise exceeds 85 dB, please wear suitable hearing protection.

Noise data

• Sound power level LWA 101.6 dB
• Sound pressure level LpA 65.21 dB
• Uncertainty Kwa/pA 2.01 dB

Vibration parameters
Vibration value per EN 12733:2018

• Vibration ah 13.647 m/s²
• Uncertainty Kh 1.5 m/s²

Unpacking

• Open the packaging and carefully remove the product.
• Remove the packaging material, as well as the packaging and transport safety devices (if present).
• Check whether the scope of delivery is complete.
• Check the product and accessory parts for transport damage. In the event of complaints the carrier must be informed immediately. Later claims will not be recognised.
• If possible, keep the packaging until the expiry of the warranty period.
• Familiarise yourself with the product by means of the operating manual before using for the first time.
• With accessories as well as wearing parts and replacement parts use only original parts. Spare parts can be obtained from your specialist dealer.
• When ordering please provide our article number as well as type and year of manufacture for the product.
  WARNING!
  The product and the packaging material are not children‘s toys! Do not let children play with plastic bags, films or small parts! There is a danger of choking or suffocating!

Layout

• Fitting the wheels (Fig. 3)
  • Place the axle cover (14) on the gear shaft, the narrow side must face the machine.
  • Place the wheel (9) on the gearbox shaft, align it with the hole and secure it with the bolt (19).

• Fitting the mower unit for cutter bar mower (Fig. 4)
  Align the holes of the cutter bar (10) and gear unit and fix them with bolts and nuts (21+22).

• Fitting the handlebar (Fig. 5)

  • Align the holes in the handlebar (2) and guide bar (12).
  • Secure the handlebar with screws and nuts (17 + 18).

• Fitting the guide bar (Fig. 6)

  • Loosen the pre-fitted screws (a).
  • Fit the guide bar (12) to the product and align the holes.
  • Secure the handlebar with the previously loosened screws (a).

• Fitting the belt cover (Fig. 6)
  Fit the belt cover (4) to the gear unit and fasten it in place with the screw (20).

Start up

Attention!
Always make sure the product is fully assembled before commissioning!
Attention! The engine does not come with oil in it. Therefore, ensure that you add oil before starting it up. Use standard multigrade oil (SAE 10W-30 / 10W-40) for this. The oil level in the engine must be checked each time before mowing. You will also need to fill in petrol, as this is also not supplied upon delivery.

Starting the product (Fig. 1)

• Set the throttle (7) to the “CHOKE” position. Note: The choke is not normally required when restarting a warm engine.

• Carefully pull the pull-starter until you feel resistance,  then pull quickly and firmly. Do not allow the start pull cord to whip back after starting has been completed.
  Attention: Do not lift the device when attempting to start it!

• Allow the engine to warm up briefly and then move the choke lever to the centre position.
  Attention: The engine speed can be adjusted while driving. Push the throttle (7) forwards or backwards to adjust the engine speed. It is recommended to leave the throttle in the centre position to reduce vibrations.
  Note: Due to the design of the single-sided moving blades, the vibrations are very high. This is normal.

Mow (Fig. 1)

• Operate the wheel clutch lever (1) to set the wheels in motion.
• Operate the mowing unit clutch lever (5) to start the mower.
  Releasing the respective clutch lever interrupts the movement of the wheels or the mowing unit.

Switching off the product (Fig. 1)
Set the throttle (7) to the “STOP” position.

Adjusting the handlebar (Fig. 12)
You can use the handlebar adjustment (3) to set the handlebar (2) to a comfortable height for you.

Setting the cutting height (Fig. 13)

• Loosen the two nuts (g) on the skids (h).
• Push the skids (h) upwards or downwards.
• Retighten the nuts (g).

Adjusting the cutting blade (Fig. 13)

• If the upper and lower blade strips loosen slightly after a while, remove one of the shims (f).
• Attention: Make sure that all four positions are at the same level to prevent the blades from malfunctioning!

Cleaning

• Keep protective devices, air vents and the motor housing as free of dust and dirt as possible. Rub the product clean with a clean cloth or blow it off with compressed air at low pressure.
• We recommend that you clean the product directly after every use.
• Clean the product at regular intervals using a damp cloth and a little soft soap. Do not use any cleaning products or solvents; they could attack the plastic parts of the product. Make sure that no water can penetrate the interior of the product. Water penetration increases the risk of an electric shock.

Transport

• Before transporting, switch off the engine and wait until the cutting tools have stopped moving.
• Allow the engine to cool down before transporting or loading to avoid burns and to prevent fire hazards.
• When transporting over longer distances, drain the fuel tank completely.
• Secure the product on the transport vehicle against rolling, slipping or tipping over and also lash down the dumper.

Storage

Store the product and its accessories in a dark, dry and frost-free place that is inaccessible to children. The optimum storage temperature lies between 5 and 30 ˚C. Store the product in its original packaging. Cover the product to protect it from dust or moisture. Store the operating manual with the product.

Maintenance

Attention!
Always shut the engine down and remove the spark plug connector before carrying out any maintenance work.
If the clutch levers do not work properly, proceed as follows:

• Adjusting the mowing unit clutch lever (Fig. 8+9)
  Turn the adjusting screw (b or c) of the Bowden cable in the “R” or “L” direction to increase or decrease the distance.

• Adjusting the wheel clutch lever (Fig. 10+11)
  Turn the adjusting screw (d or e) of the Bowden cable in the direction of “R” or “L” to increase or decrease the distance.

• Cleaning the air filter (Fig. 14)
  Fouled air filters diminish the engine output due to reduced air supply to the carburettor. Regular inspection is therefore essential. The air filter should be checked every 50 operating hours and cleaned as required.
  The air filter must be checked more often in case of very dusty air.

  • Loosen air filter cover “i”.
  • Only clean the paper filter with compressed air or by tapping it out; replace the filter if it is very dirty.
  • Wash out the foam filter with soap and water and allow to dry, then moisten with a few drops of SEA- 30 oil. Carefully press the excess oil out of the foam filter.
  • The re-assembly takes place in reverse order.
    Attention: Never clean the air filter with petrol or flammable solvents.

• Spark plug maintenance / changing the spark plug (Fig. 15)
  Check the spark plug for contamination for the first time after 10 operating hours and clean it with a copper wire brush if necessary. Then service the spark plug every 50 operating hours.

  • Remove the spark plug connector with a twist.
  • Remove the spark plug (j) with a spark plug wrench.
  • The re-assembly takes place in reverse order.

• Changing oil (Fig. 16 + 17)
  NOTE!
  Environmental damage!
  Spilled oil can pollute the environment permanently.

  • The liquid is highly toxic and can quickly lead to water pollution.
  • Fill/empty oil only on level, paved surfaces.
  • Use a filling nozzle or funnel.
  • Collect drained oil in a suitable container.
  • Wipe up spilled oil carefully immediately and dispose of the cloth according to local regulations.
  • Dispose of oil as per local regulations.
  • Change the oil at the end of every season. The engine oil change should be carried out while the motor is at operating temperature and switched off.
  • Use only engine oil (SAE 10W-30 or SAE 10W-40).
  1. Place the sickle bar mower on a level, even surface.
  2. Place a suitable collection container under the oil drain screw (l).
  3. Use an open-end spanner to open the oil drain screw (l) and drain the engine oil.
  4. After you have drained the engine oil completely, tighten the oil drain screw (k) again.
  5. Now unscrew the oil filler plug with oil dipstick (k) anti-clockwise.
  6. Fill up with fresh engine oil and check the oil level.
  7. Then screw the oil filler plug with oil dipstick (k) back in clockwise.

• Maintenance of the mower unit for cutter bar mower

  • Check the mower unit for cutter bar mower (10) for damage, loose screws, broken/damaged blades and rust before starting work each time.
  • Lubricate the blades of the mower with a few drops of SEA-30 oil.
  • Attention: Wear gloves when checking the mowing unit to avoid cutting injuries.

Repair & ordering spare parts

• After repairs or maintenance, make sure that all safety- related parts are installed and are in perfect condition.

• All parts which may cause injury must be kept where they are inaccessible to children or others.
  Attention: According to the German Product Liability Act, no liability is accepted for damage caused by improper repairs or by not using original spare parts.

• Such work should be performed by a customer service centre or an authorised specialist. The same applies to accessory parts.

• Spare parts and accessories can be obtained from our Service Centre. To do this, scan the QR code on the front page.

Important note in the case of repairs:
For return delivery of the product for repair, please ensure for safety reasons that it is free of oil and fuel when it is sent to the service centre.

Ordering spare parts
Please provide the following information when ordering spare parts:

• Model designation
• Item number
• Type plate data

Service information
With this product, it is necessary to note that the following parts are subject to natural or usage-related wear, or that the following parts are required as consumables.
Wearing parts*: Mower unit for cutter bar mower, V-belt, engine oil, spark plug, air filter, wheels

• may not be included in the scope of delivery!

Disposal and recycling

Notes for packaging
The packaging materials are recyclable. Please dispose of packaging in an environmentally friendly manner.

Fuels and oils

• Before disposing of the unit, the fuel tank and the engine oil tank must be emptied!
• Fuel and motor oil do not belong in household waste or drains, but must be collected or disposed of separately!
• Empty oil and fuel tanks must be disposed of in an environmentally friendly manner.

Troubleshooting

The following table shows fault symptoms and describes remedial measures in the event of your product failing to work properly. If you cannot localise and rectify the problem with this, please contact your service workshop.

Engine does not start

| Fuel tank less than half full| Fill fuel tank
Fuel valve not open| Fuel valve open
Choke not set to “OPEN” (cold engine)|

Set the choke to “OPEN”

Screen filter on the intake manifold of the carburettor not clean|

Clean screen filter

Carburettor jets dirty| Clean carburettor jets
Gears cannot be en- gaged|

Clutch incorrectly adjusted

|

Adjust the clutch so that it has a play of 5-6 mm

EU Declaration of Conformity

Standard references:

Warranty

Apparent defects must be notified within 8 days from the receipt of the goods. Otherwise, the buyerís rights of claim due to such defects are invalidated. We guarantee for our machines in case of proper treatment for the time of the statutory warranty period from delivery in such a way that we replace any machine part free of charge which provably becomes unusable due to faulty material or defects of fabrication within such period of time. With respect to parts not manufactured by us we only warrant insofar as we are entitled to warranty claims against the upstream suppliers. The costs for the installation of the new parts shall be borne by the buyer. The cancellation of sale or the reduction of purchase price as well as any other claims for damages shall be excluded.

References

• scheppach | scheppach
• Kontakt & Service | scheppach | scheppach

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