ZIPWAKE S Series Dynamic Trim Control System User Guide

ZIPWAKE S Series Dynamic Trim Control System User Guide

TOOLS

• Power drill

• Drill bits
  

  • Ø 2.5 mm (3/32″)
  • Ø 3 mm (1/8″)
  • Ø 3.5 mm (9/64″)
  • Ø 4 mm (5/32″)
  • Ø 5 mm (13/64″)

• Hole saw

  • Ø 19 mm (3/4″)
  • Ø 76 mm (3″)

• Screw bits

  • T10
  • T20
  • T25
  • T30
    

• Sealant

• Flat screwdriver

• Bits screwdriver **

**

• Utility knife

• Hacksaw

• Wrench

  • 13 mm (33/64″)
  • 27 mm (1 1/16″)

• Antifouling

THE KIT BOX CONTAINS

INTERCEPTOR

2 x Interceptors
with Cable 3 m & Cable Cover

DISTRIBUTION UNIT

1 x Distribution Unit
with Power Cable 4 m

INTEGRATOR MODULE

1 x Control Panel
with Standard Cable 7 m

• Operator’s Manual
• Warranty Card
• Installation Guide
• Drill Templates
• Mounting Screws
• Operator’s Quick Guide
• Startup Checklist

SYSTEM OVERVIEW

INTERCEPTOR

MOUNTING OPTIONS

THRU-HULL CABLE FITTINGS
Depending on preference, the Interceptors can be mounted with thru-hull cable fittings above the waterline (A) or below, concealed behind the Interceptors (B).

ALLOWED SPRAY RAIL OVERLAP

NOTE! Chine Interceptor

PROPELLER CLEARANCE
If the boat has an outboard engine or sterndrive, the Interceptors must be mounted with clearance to the propeller(s).

NOTE! Intermediate Interceptor

CONVEX BOTTOM CURVATURE

CONCAVE BOTTOM CURVATURE

PREPARE THE TRANSOM

ENSURE A FLAT SURFACE FOR EACH INTERCEPTOR

The transom must be relatively flat where the Interceptors are mounted to ensure that they work properly.

DRILLING TEMPLATE

Start mounting the Interceptors as far outward as possible, although well inside the transom. Continue inwards when installing multiple Interceptors.

Convex bottom: Place two straightedges under the bottom parallel to the boat’s centerline. When placed on the straightedges and pressed against the transom, the template will have the right position.
Fix the template on the transom with tape.

Convcave bottom: Place one straightedge at the interceptor center and use one end of the template to find its right center position.

1. Drill pilot holes
2. Remove the template
3. Drill holes

Only if a concealed thru-hull fitting will be used

Option 1:

1. Pilot hole: Ø 3 mm (1/8″)
2. Hole saw: Ø 19 mm (3/4″)

Option 2 (M18 x 2.5)

1. Pilot hole: Ø 3 mm (1/8″)
2. Hole saw: Ø 16 mm (5/8″)
3. Tap: M18 x 2.5

INSTALL THE BACK PLATES

A. FOR THRU-HULL FITTINGS ABOVE THE WATERLINE GO STRAIGHT TO STEP B.

B. MOUNT THE BACK PLATE

GRP hull: T30 (ST 6.3×38)

• 300 S: x6
• 450 S: x10
• 600 S: x14
• 750 S: x18

INSTALL THRU-HULL FITTINGS ABOVE THE WATERLINE

INSTALL CONCEALED THRU-HULL FITTINGS UNDER THE WATERLINE

INSTALL THE INTERCEPTOR FRONTS

PAINT THE INTERCEPTORS WITH ANTIFOULING

DISTRIBUTION UNIT

MOUNT THE DISTRIBUTION UNIT

Mount the distribution unit inboard where it is easy to connect it to both interceptors and power supply (battery) e.g. the engineroom or other suitable compartment.

NOTE!
The maximum cable length (including extra cable) from an interceptor to the distribution unit is 6 m (20 ft).

CONNECT THE DISTRIBUTION UNIT

NOTE!
Detailed wiring diagram is available at the end of this folder.

NOTE! The system allows an unpaired Interceptor mounted on the center of the transom. A centerline mounted Interceptor should always be connected to port side 3 to work properly.

CONTROL PANEL

ROUTE CABLES

Route the cables between the control panel(s), the distribution unit and optional equipment. Use optional extension cables if necessary.
A detailed wiring diagram is available at the end of this folder.

PREPARE THE DASH

The control panel must be mounted within certain angles relative to the boat’s axes for the built-in sensors to deliver reliable output.

Locate a free area on the dash suitable for mounting the control panel.

Use the control panel’s template as a guide to see if it will fit next to other instruments.

NOTE! 0.5 m (1.6 ft) safe distance to magnetic compass.

NOTE! Any angle betwen 0-180°

MOUNT THE CONTROL PANEL

Flush mount option: refer to www.zipwake.com for a drawing and 3D model.

Connect the cables on the back of the Control panel.

INITIAL START

Refer to the Operator’s Manual for detailed information about setting up and operating the system.

SET UP THE SYSTEM
Press and hold the POWER/MENU button until the Zipwake logo appears on the display and follow the steps on the screen.

INTERCEPTOR CHECK
Carry out an Interceptor Check to verify function immediately after installation, before launching the boat.

NOTE – All readings must be green!
Corrective actions are always necessary when excessive torque levels are observed. Verify the flatness of the transom, excess use of sealant behind the interceptor and/or excess antifouling between the blades and adjust if needed.

VERIFY FUNCTION ON SHORE

1. Turn the Roll wheel clockwise
2. Port side Interceptor(s) should move out
3. Repeat counter-clockwise for starboard

WIRING DIAGRAM

ACCESSORIES

COVERS
IT450-S V16| 2011483| INTERCEPTOR 450 S V16 WITH CABLE 3 M & CABLE COVERS
IT450-S V19| 2011484| INTERCEPTOR 450 S V19 WITH CABLE 3 M & CABLE COVERS
IT450-S V22| 2011485| INTERCEPTOR 450 S V22 WITH CABLE 3 M & CABLE COVERS
IT300-S CHINE PORT| 2011702| INTERCEPTOR 300 S CHINE PORT SIDE WITH CABLE 3 M & CABLE COVERS
IT300-S CHINE STBD| 2011703| INTERCEPTOR 300 S CHINE STARBOARD SIDE WITH CABLE 3 M & CABLE COVERS
IT450-S CHINE PORT| 2011704| INTERCEPTOR 450 S CHINE PORT SIDE WITH CABLE 3 M & CABLE COVERS
IT450-S CHINE STBD| 2011705| INTERCEPTOR 450 S CHINE STARBOARD SIDE WITH CABLE 3 M & CABLE COVERS
IT300-S INTER| 2011701| INTERCEPTOR 300 S INTERMEDIATE WITH CABLE 3 M & CABLE COVERS
CP ALU FRAME| 2011281| CONTROL PANEL ALU FRAME
**CP COVER| 2011381-2011385| CONTROL PANEL COVERWHITE, LIGHT GRAY, MID GRAY, DARK GRAY, BLACK
GPU| 2011240| GLOBAL POSITIONING UNIT WITH CABLE 5 M & MOUNT KIT
GB| 2011622| GIMBAL BRACKET FOR CONTROL PANEL
CC- S| 2011071| CABLE COVER S KIT
EC1.5- M12| 2011258| M12 EXTENSION CABLE 1.5 M
EC3-M12| 2011259| M12 EXTENSION CABLE 3 M
EC5-M12| 2011260| M12 EXTENSION CABLE 5 M
EC10- M12| 2011261| M12 EXTENSION CABLE 10 M
EC15- M12| 2011260| M12 EXTENSION CABLE 15 M
EC20- M12**| 2011261| M12 EXTENSION CABLE 20 M

Visit zipwake.com for additional information such as:

• Operator’s Manuals and Installation Guides in different languages
• Product specifications, including a list of accessories and spare parts
• Application examples and Interceptor mounting options
• Drawings and 3D models of system components
• Software upgrades for your Dynamic Trim Control System
• NMEA 2000 documentation

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