Eoslift I10E Electric Single Cylinder Scissor Lift Pallet Jack Truck Instruction Manual

I10E Electric Single Cylinder
Scissor Lift Pallet Jack Truck
Instruction Manual

Electric High Lifting Pallet Truck IM0E
Eolith Automation Technology Corp.
No.99, Yanjia Road, Yuan tong Town, Haiyan, Zhejiang
Year of Manufacture: 2016

Specifications

Safety Instructions

1. Read the manual carefully before operation. Go through every procedure as required in the manual.
2. Lifting the fork to its full range by 1 to 2 times before use to release the airing the hydraulic system.
3. Don’t put the hand & foot under the fork at any time.
4. Don’t work on the slope surface.
5. The safety valve in the pump station will be automatically open when itis overloaded. Under such circumstances don’t try to lift the load any more by push the “up” button otherwise that will reduce the life time of the pump station.  Any manipulation of the safety valve is strictly prohibited. All assembling, adjusting and maintenance shall only be done by industrial mechanics trained people. These people must be familiar with all safety regulations of European  and national where the item is in use relating to the operation and maintenance of pedestrian controlled industrial trucks.
6. Load should be put on the fork center. Side-load is strictly prohibited.
7. The truck shall not be used to transport persons.
8. 1tis recommended to the driver to wear security shoes.
9. Switch off the electricity after use.
10. To replace or fill hydraulic oil, the fork should be lowed to its bottom position. The oil to be used should be clean and filtered. The condensation point of the oil should be <-20°C, the motion viscosity 20-30 cst.

Installation & Adjustment

1. Screw(part No.332)
   • To prevent oil-leaking from oil tank during transportation, Air Screw (part No.332) is replaced with Oil-sealing Screw(part No.325) in the factory. But it has to be replaced back when you put this truck in use.
   • How to change: Screw out Oil-sealing Screw, then screw in Air Screw , thus keep oil tank always connecting with atmosphere.

2. Handle and electrical equipment During transportation, the handle is disassembled from the truck and packed separately. It has to be assembled back and adjusted properly and carefully before use.

A. Installation:

1. Take 3 pieces of M10 Socket cap screws(No.108), Spring Lock Washers(No.107) & a Hexagon Ring Spanner from spare parts bag. Select handle to match the truck with the same fitting numbers.
2. Assemble the handle on the Handle Seat (No.101) with the 3 pieces of M10 Socket cap screws(No.108) & Spring Lock Washers(No.107) ,and Use the Hexagon Ring Spanner to screw them down.
3. Put the Adjusting Bolt (No.134) in the slot at the front end of Pendulum Arm (No.324).
4. Put the Release Lever(No.130) at the low position, and operate the handle(No.109) to lift the fork to 450- 600mm height. Take away the Baffle(No.410) and Battery Cover(No.429), then put a Battery(No.414) into battery tank in the front of part(418). Connect Battery Clip(+)(No.412(+)) and Battery Clip(-) (No.412(-)) to the (+)(-) poles of the battery accordingly, and tighten the bolt on the Battery Clip. Place Baffle and Battery Cover in. Finally descend fork to its lowest position.
5. Insert Connector Plug(No.111) into Connector Plug[No.460 under Motor Cover(No.451)]. Check all electric components such as wire ,plug etc. to see if there is any loose ,break and short-cut. If everything is normal,switch on the Switch(No.1 14), check the Circuit Module(No.417) ,the electricity should be over 3 lines, If below 3 lines(in the red light area), the electricity should be charged.
6. Check pipes in hydraulic system,see if there is any leakage or seeping.
7. Place Release Lever(No.130) on Position I,press Up-Button (No.124) intermittently, the fork should be able to ascend accordingly. Observe electrical parts and hydraulic system to see any abnormality. If every thing is normal, press Button(No.124) to lift the fork to the highest position. The Spacing should effect. Then place Release Lever(No.130) to its highest position III, the fork should be able to descend smoothly.
8. Repeat the above said procedures for 2 or 3 times to see if there is any abnormality and to drive air from hydraulic system.
   B. Adjustment
   • There are 3 different positions with different functions for the Release Lever (part No.130). See picture 1

• Test different functions by putting the Release Lever in 3 different positions respectively.
If it does not function properly, adjust the adjusting Nut (No.135) by the following process.
See picture 2

The machine is now ready for use.
When to add oil
See picture 3 Low down the fork to its lowest position. Turn loose the screw (No.325 or 332).Add hydraulic oil into the oil tank. Then turn the screw tightly. Press the Up-Button (No.124), check If the fork can be pumped up to its rated highest position, if not, repeat above procedure. Don’ t add the oil up to filling mouth once. The hydraulic fluid to be used must have a quality of ISO VG22 or equivalence. Mixing of different fluids is prohibited!

TROUBLE SHOOTING GUIDE

range 1-2 times with no load by manual or electrical operation
2| Fork can’t be pumped up to rated highest position.| Oil is not enough.| Add hydraulic oil. (see picture 3)
3| Fork can not descend| Blocked by foreign object.| Take away foreign object
Fork or other parts are damaged| Replace damaged pails.
Adjusting nut(No.135) not adjusted properly| 1. Adjust Adjusting nut(No.135) property. (see picture 2)
4| Fork does not ascend when
press switch (No.124)| Release Lever(No.130) Is not in right position.| Adjust according the way in B above.
Switch is broken| Replace seatch
Fuse melt down| Replace fuse(F1 402. F2 407)
Hydraulic pump does not work| Check motor
Electromagnetic Switch(No.445) is broken| Check Electromagnetic Switch
5| Motor does not work| Motor is broken| Check or replace motor
Connector and(or) plug-socket are loose| Check al connectors
Battery Is worn out| Recharge battery
6| Battery capacity to low| Battery Is not charged enough| Recharge
Battery Is defective| Replace the battery
7| Oil loss on hydraulic cylinder| Sealing elements are worn| Replace sealing elements

Spare parts list

Breakdown Drawing of Draw-bar

PARTS LIST OF DRAW-BAR

Breakdown Drawing of Frame (1)

PARTSLIST of FRAME ( | )

Breakdown Drawing Pump

PARTS LIST OF PUMP

Low-pressure
Valve-stem| 1
314| Spring| 1| 344| 0-Ring| 8
315| Hi-pressure Piston| 1| 345| Steel Ball| 2
316| 0-Ring| 1| 346| Release Valve| 2
317| High-pressure
Valve-stem| 1| 347| Spring| 2
318| Cylinder Bush| 1| 348| Seal Gasket| 2
319| 0-Ring| 1| 349| Bolt| 2
320| 0-Ring| 1| 350| Circlip for Shaft| 1
321| Spring-type Straight Pin| 1| 351| Y-Ring| 1
322| Circlip for Shaft| 2| 352| Nylon Gasket| 1
323| Rubber Sleeve| 1| 353| 0-Ring| 1
324| Pendulum Arm| 1| 354| Piston| 1
325| Oil-sealing Screw| 2| 355| Retaining 0-Ring| 1
326| 0-Ring| 2| 356| Piston Rod| 1
327| Screw| 1| 357| Steel Ball| 1
328| Spring| 1| 358| Nylon Gasket| 1
329| Ball Seat| 1| 359| Cylinder Nut| 1
330| Steel Ball| 1| | |

Breakdown Drawing of Frame (11 )

PARTS LIST OF FRAME

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