HITACHI ZX225USLC-5 Excavator Hydraulic Variable Speed Owner’s Manual

HITACHI ZX225USLC-5 Excavator Hydraulic Variable Speed

Product Information

Specifications:

• Kit Part Number: 700190
• Manufacturer: Hitachi
• Type: Excavator
• Model: ZX225USLC-5
• Features: HEPA H14 Variable Speed Pressuriser, IN PRESS TS Cabin Display with CO2 Sensor, HEPA Return Air Filter

Product Usage Instructions

Installation Overview:
The Hitachi ZX225USLC-5 Excavator has a HEPA H14 Variable Speed Pressuriser, INPRESS TS Cabin Display with Data Recorder, and HEPA Return Air Filter.

Safety Instructions:

• Qualified staff must wear appropriate personal protective equipment when cleaning and servicing the unit due to dust and fibers in the air filtration system. The electrical power system operates on 12V DC or 24V DC, and work on the pressuriser system should only be done following safe work procedures and electrical safety measures.
• Ensure safety guards are in place when the air filtration system runs to prevent accidents from high-speed rotating equipment with sharp edges. HEPA filters cannot be cleaned; they must be replaced when damaged or at the end of their lifecycle.
• Particulate behavior in the air can pose risks to workers, especially in environments with airborne particulates. Wear appropriate PPE such as hard hats, eye protection, dust masks, ear protection, and protective clothing during installation.

Maintenance Schedule:
Follow the suggested maintenance schedule for the Hitachi ZX225USLC-5 Excavator. Inspect and replace components like the Turbo Pre-cleaner, Pressuriser Blower, HEPA filters, filter frame assembly, mounts, seals, and filter housing as per the maintenance intervals specified in the manual.

Data download is required to claim the 3-year warranty on the Brushless Blower Motor.

FAQ:

• Q: Can the HEPA filters be cleaned?
  A: No, HEPA filters cannot be cleaned. They must be replaced at the end of their lifecycle or if the filter media is damaged.

• Q: What safety precautions should be taken while servicing the pressurization system?
  A: Qualified staff must wear the correct personal protective equipment, ensure electrical safety measures are followed open all relevant circuit breakers to isolate the circuit. Safety guards must be in place while the system is running.

INSTALLATION

INSTALLATION OVERVIEW

Manufacturer| Hitachi
Type| Excavator
Model| ZX225USLC-5
Cabin Pressure Max|
Set Auto Cabin Pressure|

SAFETY

WARNING

• THE PRESSURISATION SYSTEM DESCRIBED IN THIS MANUAL HAS THE FOLLOWING AREAS THAT MAY BE DANGEROUS IF NOT TREATED WITH GREAT CARE.
• QUALIFIED STAFF MUST WEAR THE CORRECT PERSONAL PROTECTIVE EQUIPMENT WHEN CLEANING AND SERVICING THIS UNIT DUE TO DUST AND FIBRES WHICH MAY BE CAUGHT BY THE STAGES OF AIR FILTRATION DURING NORMAL UNIT OPERATION.
• THE ELECTRICAL POWER SYSTEM IS SUPPLIED BY 12V DC OR 24V DC AND NO WORK SHOULD BE CARRIED OUT ON THE PRESSURISER SYSTEM WITHOUT THE CORRECT SAFE WORK PROCEDURES AND ELECTRICAL SAFETY MEASURES BEING TAKEN, AND ALL RELEVANT CIRCUIT BREAKERS OPENED TO ISOLATE THE CIRCUIT.
• THE AIR FILTRATION SYSTEM MAY HAVE SEVERAL TYPES OF HIGH-SPEED ROTATING EQUIPMENT INSTALLED WITH VERY SHARP EDGES. ENSURE ALL SAFETY GUARD ARE IN PLACE WHILE THE SYSTEM IS RUNNING.
• Please be aware that HEPA filters cannot be cleaned and must be replaced at the end of their lifecycle or if filter media has been damaged.

Particulate Behaviour
This is the length of time it takes for a particle to drop from a height of 1.5m in STILL air.

Warehouses and workshops do not have still air, so hazardous airborne particulates may remain in the air for longer, increasing the chance for workers to breathe in dust. Ensure PPE is worn when installing this system.

CRITICAL PARTS & MAINTENANCE SCHEDULE

Maintenance Schedule

• The following tables show our suggested maintenance schedule for all units. Please note that site conditions may alter this. Excludes high corrosion environments.
• Data download is required to claim the 3-year warranty on Brushless Blower Motor.

**Inspect every 500 Hours and replace when the filter is full***

Cleaner.

Pressuriser Blower| Ensure the blower is operational.
HEPA Primary Filter p/n: 500000| Inspect filter capacity indicator. Replace the HEPA filter when 80% or greater. Vacuum out the housing before replacing the filter

elements.

HEPA Return Air Filter P/N:

500010

| Vacuum inside cabin floor before replacing the filter.
Filter Frame Assembly, Mounts, Seals, and Filter Housing| Check door seals, all bolts, screws, and all mounts are secure.

Check the filter canister & ensure it is correctly fitted.

Check latches are operational and in good order.

Replace / Re-tension fixtures and

fittings required.

**15,000 Hours/36 months***

blower.

Critical Parts

Item| Part Number| Qty.| Description| Service Interval
1| 500000| 1| Fresh Air HEPA H14 Filter (Tested as per

EN1822)

| 1000* Hours (>80%

fan capacity)

2| 500010| 1| HEPA Return Air Filter| 500* Hours
3| 200002| 1| Brushless Blower Motor – 24V| 15,000 Hours
4| 200027| 1| BreatheSafe Digital Display – Data

Recorder (INPRESS TS)

|

Filter service hours are subject to cab sealing efficiency, site conditions, and correct system use.

Suggested Schedule Servicing

OPERATOR GUIDE

OPERATORS CHECKLIST

PRE-START
1.| Visually inspect the BreatheSafe system for any damage.
2.| Visually inspect the cabin for any damage to doors, windows, or seals.
3.| Please remove dust & debris from shoes and clothes before entering the cabin.
4.| Ensure door(s) and windows are closed correctly.
5.| Start the engine and turn the HVAC on to speed 2 (medium speed).
6.| After a fixed speed delay, the BreatheSafe display will show 50 Pascals or a pre-set value.
The system is working correctly when the Pascal value is green.

> > There is no further action required < <

NORMAL OPERATING CONDITION

• Cab Air Conditioning
• BreatheSafe recommends OEM air conditioning fan is set at mid-speed or greater to circulate air around the breathing zone and minimize CO₂.
• The acceptable operating range for a BreatheSafe fan is 10-80%. >80% recommend maintenance.

ALERTS

ALERTS

Fixed Fan Start Delay

·         Allows the operator to carry out pre-start checks – limiting at 30% fan speed, press the red text to disable.

CO₂ Level Alert (if equipped)

·         Ensure the air conditioning fan is set at mid-speed or greater to circulate air and minimize CO₂.

Low-Pressure   Alarm

·         Cabin is not maintaining positive pressure – check doors and windows are closed correctly.

·         Refer to the maintenance department to check filters and cabin sealing. Ensure filters are serviceable.

Check Filter

·         Reminder to inspect or replace the filter. The service hour meter requires re-set.

·         Refer to the maintenance department.

SPECIFICATIONS

SPECIFICATIONS HIGH-CAPACITY HEPA PRESSURISER

• Blower: Brushless Blower P/N 200002.
• Protection: Locked Rotor Protection (Sub Zero Environments) Under Voltage, Under/Over Current & Over Temperature.
• Voltage: 24VDC.
• Current Draw: 11 amps (peak). *Note: The motor has a slow start to stop the excessive in-rush current.
• Air Flow: Up to 30-300 m3/h or 50-215 CFM.
• Pre-cleaner: Integrated VLR (Very Low Restriction). Turbo Pre-Cleaner.
• Filter Element: BreatheSafe HEPA Primary Filter (H14=99.99% MPPS) TESTED AS PER EN1822 – P/N 500000.
• Plugs & Fittings: Mining Spec. Deutsch electrical plugs as standard.
• Construction: High-strength composite construction.
• Serviceability: Easy access HEPA filter with twist-lock (TL) dust cap single assembly.
• Mounting: Heavy-duty adjustable mounting brackets.
• Design: Fully designed in SolidWorks 3D CAD & Ansys Engineering Simulation Software.
• FEA Testing: Critical components FEA (Finite Element Analyst) tested in Solid Works Simulation.
• CFD Testing: CFD (Computational Fluid Dynamics) simulations in Flow Works to ensure optimum airflow through the system.

List of Abbreviations

DH| Dual HEPA
DHPR| Dual HEPA Powered Recirculation
DHAC| Dual HEPA Activated Carbon
DHACPR| Dual HEPA Activated Carbon Powered Recirculation
CPM| Cabin Pressure Monitor
CPU| Central Processing Unit
DB| Decibel Sensor
DPM| Diesel Particulate Matter
GAS| Gas Sensor
HEPA| High-Efficiency Particulate Air Filter
HPAFU| High-Pressure Air Filtration Unit
HRAF| HEPA Return Air Filter
HVAC| Heating Ventilation and Air Conditioning
MAF| Mass Air Flow
OEM| Original Equipment Manufacturer
PM| Particulate Mass
RH| Relative Humidity
TEMP| Temperature
TS| Touch screen
UI| User Interface
VMS| Vehicle Monitoring System
VS| Vibration Sensor
OGSP| OnGuard Sensor Pod
CO2s| CO2 Sensor INPRESS TS

PARTS LIST

PARTS LIST – TL4 24V DC PRESSURISER UNIT

PARTS LIST GA

COMPLETE ASSEMBLY No: 700190

Item No.| Part No.| Rev| Description| Qty| Color| Category
---|---|---|---|---|---|---
1| 100282A01| 0| High-Pressure Unit Module| 1| Charcoal Satin 27288351| Module
2| 100178P01| 0| Pipework Module| 1| Charcoal Satin 27288351| Module
3| 100282F01| 0| Fresh Air Module| 1| Charcoal Satin 27288351| Module
4| 100282M01| 0| Monitor Mount Module| 1| Charcoal Satin 27288351| Module
5| 100282R01| 0| Return Air Module| 1| Charcoal Satin 27288351| Module

Kit Part Number: 700190

PRESSURISER MODULE

Item No.| Part No.| Rev| Description| Qty| Material| Thickness| Color| Category
---|---|---|---|---|---|---|---|---
1| 100282A02| 0| TL Mount Plate| 1| –| –| Charcoal Satin 27288351| Weld Assy
2| 100282A03| 0| TL Brkt Clamp| 1| –| –| Charcoal Satin 27288351| Weld Assy
3| 100282A04| 0| TL Cover Brkt| 2| –| –| Charcoal Satin 27288351| Weld Assy
4| 100282-A726| 0| TL Plate Top Brkt| 1| MS G250| 6| Charcoal Satin 27288351| Part
5| 100282-A725| 0| TL Cover| 1| Zan| 1.6| Charcoal Satin 27288351| Part
6| 250009| []| TL Mount 10deg Axial| 1| Mild Steel| 3| (As Req)| Stock Item
7| 200000| []| HPAFU 24VDC VSD TL4| 1| N/A| –| –| Stock Item
8| 200223| –| Spacer 10.5 L20 22 Zn| 4| Zinc Plated| –| (As Req)| Hardware

PIPEWORK MODULE

Item| Part No.| Rev| Description| Qty| Material| Thickness| Color| Category
---|---|---|---|---|---|---|---|---
1| 100178P02| 0| Stauff Clamp Brkt| 1| –| –| Charcoal Satin 27288351| Weld
2| 100282-P726| 0| Stauff Clamp Brkt 2| 1| Mild Steel| 6| Charcoal Satin 27288351| Part
3| 100282-P727| 0| Stauff Clamp Brkt 1| 1| Mild Steel| 6| Charcoal Satin 27288351| Part
4| 300388-0130| –| 76 SS Tube @130L| 1| Stainless Steel| 1.6| (As Req)| Pipework
5| 300388-0240| –| 76 SS Tube @240L| 1| Stainless Steel| 1.6| (As Req)| Pipework
6| 300388-1000| –| 76 SS Tube @1000L| 1| Stainless Steel| 1.6| (As Req)| Pipework
7| 300388-0070| –| 64 SS Tube @70L| 3| Stainless Steel| 1.6| (As Req)| Pipework
8| 300388-0850| –| 64 SS Tube @850L| 1| Stainless Steel| 1.6| (As Req)| Pipework
9| 300388-0470| –| 46 SS Tube @470L| 1| Stainless Steel| 1.6| (As Req)| Pipework
10| 200308| –| Ø76.2x90SD Elb| 3| Silicone| –| –| Pipework
11| 300856| –| Ø76- Ø64-90°Elb-Red| 1| Silicone| –| –| Pipework
12| 300853| –| Ø63.5x45SD Elb| 2| Silicone| –| –| Pipework
13| 200301| –| Ø63.5x90LD Elb| 2| Silicone| –| –| Pipework
14| 300855| –| Ø76-Ø64-80L-Red| 1| Silicone| –| –| Pipework
15| 300483| –| Stauff GR7 Weld Plate| 2| Zinc Plated| 5| (As Req)| Pipework
16| 300480| –| Stauff Shell GR7 76.1 Black| 6| –| –| –| Pipework
17| 300001| –| Clamp Hose W 65-89 SS| 8| –| –| –| Pipework
18| 300479| –| Stauff Shell GR7 63.5 Black| 2| –| –| –| Pipework
19| 300001| –| Clamp Hose W 65-89 SS| 10| –| –| –| Pipework

FRESH AIR MODULE

Item No.| Part No.| Rev| Description| Qty| Material| Thickness| Color| Category
---|---|---|---|---|---|---|---|---
1| 100282F02| 0| Fresh Air Inlet| 1| –| –| Charcoal Satin 27288351| Weld Assy

MONITOR MODULE

Item No.| Part No.| Rev| Description| Qty| Material| Thickness| Color| Category
---|---|---|---|---|---|---|---|---
1| 100282-M712| 0| Monitor Brkt| 1| Mild Steel| 3| Charcoal Satin 27288351| Part
2| 200233| –| Spacer 08.5 L30 19 Zn| 2| Zinc Plated| –| (As Req)| Hardware
3| 250100| []| Monitor Box Small| 1| Zan| –| (As Req)| Stock Item
4| 250106| []| CO2 Brkt Universal| 1| –| –| (As Req)| Stock Item

RETURN AIR MODULE

Item| Part No.| Rev| Description| Qty| Material| Thickness| Color| Category
---|---|---|---|---|---|---|---|---
1| 100282R02| 0| R.A.F. Filter Base| 1| –| –| Charcoal Satin 27288351| Weld Assy
2| 100282R03| 0| R.A.F. Clamp| 1| –| –| Charcoal Satin 27288351| Weld Assy
3| 100282-R713| 0| Filter Frame 265x140x33| 1| Zan| 1.6| Charcoal Satin 27288351| R.A.F. Frame
4| 500010| [*]| HEPA Filter 265x140x33| 1| N/A| –| –| HEPA Filter
5| 300814| –| M6x20 Scallop Knob Male| 1| –| –| –| Hardware

TECHNICAL DETAILS

Display Key Features

• Digital cabin pressure monitoring system
• Automatic cabin pressure control
• Intelligent fan speed output
• Data logger
• Alarm for low-pressure (RS20)
• Light sensor for automatic dimming of the screen

CO2 Sensor

• CO2 Sensor Type is NDIR (Non-Dispersive Infrared)
• Sample Rate is every 2 seconds
• 12-30V DC Operating Voltage
• Automatic Altitude Compensation
• Alarm Set points are adjustable
• No setup required

Connections: 200027

Wiring Diagram

SMOKE EMITTER CABIN PRESSURE LEAK TEST

Do not handle until MSDS & all safety precautions have been read and understood. Use personal protective equipment as required.

Before use, carefully read the product label. Safe work practices are advised to avoid eye or skin contact and inhalation. Observe good personal hygiene, including washing hands before eating. Prohibit eating, drinking, and smoking in contaminated areas. Avoid inhalation. Mechanical extraction ventilation is recommended when the removal of atmospheric contaminants is required. Maintain dust/fume levels below the recommended exposure standard. For small amounts, absorb with sand, vermiculite, or similar and dispose of at an approved landfill site.

WARNING

For Professional Use Only – keep out of reach of children.
Do not ignite near or around flammable materials.
Use only in well-ventilated areas, outdoors, and/or with proper respiratory protection.
Persons with respiratory sensitivity should avoid exposure to any smoke.
Concentrated smoke may cause severe burns to the skin, eyes, or respiratory system.
Improper use may result in sufficient inhalation of smoke to cause respiratory tract irritation and lung damage.
Harmful if swallowed.

DANGER
Use only as directed. Do not handle until all safety precautions, including the Safety Data Sheet, have been read and understood. The product contains hexachloroethane. Wear protective clothing. If exposed or concerned, get medical advice. Store in a cool, dry, secure location. KEEP OUT OF REACH OF CHILDREN. Dispose of contents/container per location regulations. When used as directed, exposure should be limited and usually poses no hazard because the hexachloroethane is consumed inside the tube as smoke is produced.

Directions: (Smoke Bomb)

1.| Ensure other workers nearby are informed of use. Place on a non- combustible container, away from flammable materials.
2.| Place at Blower intake, upwind of the target area, or near center of space.
3.| Orient “Smoke Issues Here” toward the air stream, away from surfaces. Place the candle on a flame/heat resistance plate – if not it will melt into the plastic surface.
4.| Ensure smoke will not create any hazard where it is anticipated to go.
5.| Ignite the emitter inside the cabin using site approved device i.e., solder torch or ‘lighter’, and conduct the smoke test.
6.| Do not touch or hold the smoke generator after ignition – the item becomes very hot & remains hot after use.
Smoke Emitter Cabin Pressure Leak Test

1.| The pressuriser system is switched on (TEST MODE).
2.| Hold the smoke emitter angled down.
3.| Ignite emitter using site approved ignitor i.e., solder torch or ‘lighter’.
4.| When the product ignites, remove the lighter.
5.| If the product flames up, blow out the flame.
6.| Place the emitter in a non-flammable container place it inside the cabin at floor level and close the door/windows.
7.| Observe smoke leaks to indicate worn-out or broken seal locations. Check leakage points outside the cabin.
8.| Do not come into contact with or inhale smoke haze.
9.| Wait until the smoke haze completely disperses before re-entering the cabin. Open the door to allow sufficient ventilation of smoke before entering the cabin.

Link to MSDS: SMOKE GENERATOR TQ7621AT30S.pdf.

This SWP does not necessarily cover all possible hazards associated with this equipment and should be used in conjunction with other references. It is designed as a guide to be used to complement training and as a reminder to users before equipment use.

CABIN SEALING TEST PROCEDURE

Cabin Sealing Efficiency Test Procedure

1| Start Engine – Pressuriser System is ON
2| Ensure all windows & door(s) are CLOSED correctly (no cabin pressure leaks)

NOTE: for a new cabin with effective seals, you may need to open a window slightly before closing the door to bleed the static cabin air pressure outwards. Once the door is fully closed then close windows to begin testing.

3| Enter the Settings menu via the touchscreen button.
4| Select and press the System Check button to go to System Test – Max-Fan.
5| Record/photograph the maximum cabin pressure achieved.

Commissioning Procedures

CABIN PRESSURE

• Follow each step of the installation guide that was supplied with the BreatheSafe kit.
• Cabin sealing is an integral part of RS20 & ISO 23875; you must ensure that cabin seals are adequate for maintaining positive pressure. In addition, the site (end-user) must have the correct procedure(s) for servicing OPERATOR enclosure seals in a proactive manner rather than a reactive. Items such as door and window seals must be in good working order or new seals FITTED before the BreatheSafe system installation.

Touch-screen cabin pressure display/controller Part# 200027:
System Check Function: enter the Settings menu option and select “System Check – Set Max.” The minimum BreatheSafe requirement for cabin sealing efficiency is 250 pascals; if this result is not met, it is essential to re-examine and find pressure leaks in the enclosure and apply new sealing measures.

Submission for commissioning procedure as per the diagram below:

https://www.breathe-safe.com.au/commission/

The commissioning images required are:

• ID plate / Machine Serial Number/Asset Number or Call Sign
• IMPRESS TL Pressuriser location
• HEPA Return Air Filter Location Option: Powered Return Air Filter
• Cabin Pressure Display Location – Including the “System Check” maximum cabin pressure result with motor output capacity %

Fill in the BreatheSafe Service Tag with the following details:

• Machine Serial Number and Installers details
• Date installed and System Check result (max cabin pressure)
• The set cabin pressure with actual pressure and motor percentage output
• Verify the 250-pascal threshold was achieved = pass OR not achieved = fail**

Please upload machine and installation details in conjunction with the required images. A Commissioning Certificate will be sent to the email address you nominate. **Extended warranty for (RS20 & ISO 23875) BreatheSafe Systems is only applicable to operator enclosures meeting this requirement.

Troubleshooting Guide

BREATHE SAFE   SYSTEM   TROUBLESHOOTING   GUIDE *TOUCH CONTROL

FAULT| POSSIBLE CAUSE| SOLUTION
*ERR error code*| Poor sensor connection| Remove & refit pod connection cable
Corrupted coding| Access factory setup – default reset – pin 6759
Check filter alarm| Service hour timeout| Access Check Runtime menu – reset hours via 7597 code
Temperature / CO2 error| Sensor not connected| Fit sensor or disable via site access CO2 & or temperature menu
Pressuriser running at full speed/noisy| Filter blocked| Service filter
Door or window open| Ensure doors & windows are securely shut
Cabin sealing capacity not adequate| Perform pressure test procedure & seal leak points as required
Sense pipe blocked| Ensure clear & not bent
Internal sensor damaged| Replace controller
**No need to change setpoint
Filter blocking quickly| Defective cabin sealing| Perform pressure test procedure & seal leak points as required
Pre-cleaner failed| Check operation & replace if necessary
Display blank| Poor power supply| Check the mains supply fuse & correct voltage
Check voltage & 20AMP supply/connections at pin 1 @ monitor
Check earth continuity at controller pin 12
Failed controller| Replace monitor
Controller showing a  0.0 pressure| Fresh air filter blocked| Check filter condition & replace if required.
Low-pressure   alarm| Door or window open| Ensure doors & windows are securely shut
Cabin sealing capacity not adequate| Perform pressure test procedure & rectify cab sealing
Pressuriser not operating| Ensure the correct voltage of 12v or 24v to pressurizer motor pin A
Check 1.6V – 10V present at motor Pin C
Check the 20A Supply fuse
Check earth continuity Pin B
Pressure sense tube blocked| Unplug at monitor & ensure clear flow to the external of the cabin
Ensure the pressure tube is fitted correct port A
**No need to change setpoint
Pressuriser not working| Poor power supply| Check the 20A mains fuse & correct voltage
Ensure adequate wire size & no voltage drop
Ensure the correct voltage of 12v or 24v to pressurizer motor pin A
Check 1.6V – 10V present at motor Pin C
Poor earth| Check earth continuity @ motor pin B
Motor faulty| Replace TL4M
Access Codes:| Site Access: 7597| Factory Setup: 6759**

USER SETTINGS INSTRUCTIONS

ENTER SET-UP MODE
Start-Up Screen > Main Screen > Settings Button > Settings Screen > Site Access Button > Insert Pin > Site Menu

• To enter the Setup mode, press the SETTING button.
• Then enter SITE ACCESS MENU. Type in a 4-number pin and press ENTER.

SET UP PARAMETERS
Placing the BreatheSafe 200027 unit into Setup mode allows the adjustment of the following parameters:

• Time (hours/minutes/seconds)
• Date (day/month/year)
• Pressure alarm setpoint
• Preferred cabin pressure
• Alarm delay/ intervals of alarm
• Calibration and system settings
• Resetting the data logging
• Service reminders interval gap
• Reset current runtime between services
• CO2 settings and alarms

PRESSURE SETPOINT

• The pressure setpoint changes the pressure that the cabin will be maintained. IMPRESS TS maintains the pre-set pressure within the cabin compared to outside.
• Enter Setup mode and select the ADJUST SETPOINT button. Then, use the onscreen UP and DOWN buttons to change the corresponding fields.

PRESSURE ALARM SETTING

• The mining industry benchmark for cabin pressure is 50 pascals and low pressure is set at 20 pascals.
• After a delay, the alarm will activate if cabin pressure remains below the pre-set value. Enter Setup mode and select the ADJUST SETPOINT button. Then, use the onscreen UP and DOWN buttons to change the corresponding fields.

SERVICE INTERVAL

• Use the onscreen UP and DOWN buttons to change the service interval setpoint.
• To reset the current runtime to zero, press the RESET CURRENT RUNTIME button and enter the site access pin.

DATE & TIME SETTINGS
Change the recorded date displayed and measured by the INPRESS TS.

ALARM BUZZER SETTINGS

PRESSURE ALARM BUZZER SETTING
To disable the buzzer, toggle through to the ENABLED and DISABLED buttons.

CALIBRATE ZERO SENSOR
Over a long runtime, the 200027 may need recalibration. This screen allows the sensor to be recalibrated if more than 5 Pascals are out. To recalibrate, open windows and doors, turn off air conditioning, and any other device that may alter cabin pressure. Then, press the AUTO ZERO SENSOR button and leave the cabin while measuring. This process will reset the Zero Pressure.

CO2 MODULE ENABLE/DISABLE
Enable or disable to CO2 module used for measuring CO2 levels within the cabin.

CO2 PRIMARY ALARM POINT
The first alarm will sound when CO2 levels inside the enclosure reach this point.

CO2 ALARM DELAY
After CO2 (concentration in ppm) within the cabin reaches the 1000 ppm setpoint, the alarm will sound after this designated amount of time. The Alarm Delay adjusts the time between the IMPRESS TS measuring CO2 concentration and sounding the alarm. Use the onscreen ADJUST buttons to change the corresponding fields. For example, press to toggle through Disabled / 1 – 10 minutes.

CO2 CRITICAL ALARM MUTE RESET
The critical alarm is set at 2500 PPM and cannot be changed. The mute delay, however, can be configured.

DATA DOWNLOAD

Setting up RS232 Connection

Excel Data Instructions – Unformatted

• Open an Excel sheet and select the first cell A-1. Next, press and hold down the CTRL button on your keyboard and then press the letter V on the keyboard.
• This procedure will paste the copied data onto that Excel sheet. Once that data has been pasted onto the Excel sheet, click on ‘DATA’ on the pull-down menu, followed by ‘Text to Columns’. Next, select ‘Delimited’ on the newly opened window and click on Next.
• Only select the ‘Comma’ button in the next window and then click ‘Finish’.
• Then, the Excel fields will update such that each piece of data is placed in the correct columns.
• The data is now ready for archiving.

Data Logging Formats

• BU No: xxxxxx (the device number unique to each unit and used for identification – format = 000000)
• Time: [09:25]
• Date: [25/07/12]
• Pressure: 32 (Pascals) as an example.

Alarm Type

0| = No alarm
1| = Low-pressure alarm
2| = Window open
3| = Door open

WARRANTY

Express Warranty
All BreatheSafe products carry a warranty against defects in materials or workmanship, provided the defects are not from factors outside of BreatheSafe’s control (including neglect, lack of maintenance, improper installation or operation, unauthorized servicing repair, etc.). BreatheSafe will replace goods defective in material or workmanship at our Queensland factory or designated branch*. All parts deemed as failed or faulty must be returned to BreatheSafe for evaluation unless otherwise stated in writing.

Note
Systems must be installed and commissioned as per BreatheSafe installation and commissioning instructions. Once commissioned, the online commissioning sheet must be filled in, extending the components warranty as below. In addition, the system must be serviced and maintained correctly and by trained and qualified personnel. This requisite includes BreatheSafe technicians, qualified automotive air-conditioning technicians, or qualified auto electricians.

Warranty period – Standard

• 1 year or 10,000 hours (whichever occurs first).
• Controllers – 1 year no extended warranty option.
• Warranty Period Extension when commissioning documents are registered online within 28 days of installation
• Extended warranty** only offered if commissioning maximum pressure test reaches at least 250Pa.
• Brushless motor fixed speed two years, or 10,000 hours (whichever occurs first).
• Variable speed brushless motor 15,000 hours, or 3 years** (whichever occurs first).

Must be supplied with a variable speed pressure controller, data download required for 3-year warranty option. Link to online Commissioning and Extended Warranty Registration form https://www.breathe-safe.com.au/commission/.

What is not covered under Express Warranty?

• Failures are due to incorrect application.
• Damage resulting from neglect, misuse, lack of maintenance, improper installation, or operation, inappropriate or abnormal use, accidental or unauthorized servicing repair.
• Failures are due to parts not being sold or approved by BreatheSafe.
• Failures arise from any other cause that is not directly related to a defect in material or workmanship.

This Express Warranty is VOID if the product is altered, modified, or used in the manner it was not designed for, also including unauthorized repairs, or using maintenance and repair parts other than those supplied by BreatheSafe.

BreatheSafe responsibilities
If there is a defect in material or workmanship not caused by the excluded failures during the warranty period, BreatheSafe will either replace the defective goods at our Queensland factory, or designated branch. Alternatively, BreatheSafe may elect to provide new replacement parts, Breathe Safe-approved repair parts, or assembled components needed to repair the defect. BreatheSafe reserves the right to provide a refund of the purchase price instead of replacement or repair at BreatheSafe’s discretion. The replacement or repaired product will be sent to you via freight prepaid by the customer or made available for pick-up on-site.

Users Responsibilities
The customer should ensure that the system is maintained according to BreatheSafe service requirements and only authorized parts must be used to service and maintain BreatheSafe systems. In the event of a suspected warranty claim, BreatheSafe should be contacted in the first instance to arrange the repair or to assist with diagnosis. Claims should be made within one week of the repair. After contacting BreatheSafe, you may be required to deliver or send the parts to BreatheSafe’s Queensland factory or designated branch. * Link to online Warranty claim form https://www.breathe- safe.com.au/warranty/.

Exclusion and Limitations on Damages and Remedies
This warranty is provided instead of all other warranties, written or oral, whether expressed by affirmation, promise, description, drawing, model, or sample. To the extent allowed by law, all warranties other than this warranty, whether express or implied, including implied warranties of fitness for a particular purpose, are disclaimed. The maximum liability of BreatheSafe under this warranty shall not exceed the original purchase price of the product. Interference with the equipment by or abuse, or by operating the equipment at ambient temperatures or with electrical power characteristics outside the ranges indicated in our specification shall be excluded from this warranty, as shall consequential damages.

Excluded from any express warranty are costs incurred about service outside our factory and our designated service branch, including traveling time, waiting time, transport costs, and mechanical and overtime payments required. As per Australian Consumer Law: You are entitled to choose a refund or replacement for major failures with goods. If a failure with the goods or service does not amount to a major failure, you are entitled to have the failure rectified in a reasonable time. If this is not done, you are entitled to a refund for the goods cancel the contract for the service, and obtain a refund of any unused portion. You are also entitled to be compensated for any other reasonably foreseeable loss or damage from a failure in the goods or service.

This express warranty gives you specific legal rights, and you may also have other rights that vary from country to country.

Contact Information

• +61 7 3276 7833
• www.breathe-safe.com.au
• sales@breathe-safe.com
• 62 Mica Street, Carole Park, 4300, QLD.

References

• Commissioning - BreatheSafe

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