Einhell TC-RO-1155 Electric Router Instruction Manual

: June 1, 2024
: Einhell

Table of Contents

Einhell TC-RO-1155 Electric Router
Product Information
Product Usage Instructions
FAQs
Layout and items supplied
Proper use
Technical data
Operation
References
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Einhell TC-RO-1155 Electric Router

Product Information

Specifications

Model: TC-RO 1155 Kit
Art.-Nr.: 43.504.74
Operating Voltage: 110-240V
Power Consumption: 800W
No-load Speed: 11,000 – 30,000 min-1
Chuck Size: 6mm and 8mm

Product Usage Instructions

Safety Instructions

Always wear protective gear such as safety goggles and gloves when operating the electric router.
Ensure the power cord is in good condition and not damaged before use.

Assembly

Connect the dust extraction system (vacuum cleaner) with the suction hose before operation.
Attach the protective cover as shown in Figure 3.
Install the parallel guide (Figure 4, Position 21).
Attach the circle guide (Figure 5).

Operation

Select the appropriate collet (23) based on the shaft diameter of the router bit.
Insert the collar into the chuck and securely tighten it.
Before starting the router, remove all setup and assembly tools.
Adjust the speed using the speed control switch (4) to match the material and cutting requirements.

Maintenance

Clean the router after each use to prevent dust buildup.
Regularly check and tighten any loose screws or components.

FAQs

Q: What should I do if the router bit gets stuck?
- A: Turn off the router, unplug it, and carefully remove the bit using appropriate tools.
Q: Can I use this router for cutting metal?
- A: This router is designed for woodworking applications and is not recommended for cutting metal.

Danger!

When using the equipment, a few safety precautions must be observed to avoid injuries and damage. Please read the complete operating instructions and safety regulations with due care. Keep this manual in a safe place, so that the information is available at all times. If you give the equipment to any other person, hand over these operating instructions and safety regulations as well. We cannot accept any liability for damage or accidents that arise due to a failure to follow these instructions and the safety instructions.

Explanation of the symbols used (see Fig. 20)

Danger! – Read the operating instructions to reduce the risk of injury.
Caution! Wear ear-muffs. The impact of noise can cause damage to hearing.
Caution! Wear a breathing mask. Dust which is injurious to health can be generated when working on wood and other materials. Never use the device to work on any materials containing asbestos!
Caution! Wear safety goggles. Sparks generated during working or splinters, chips and dust emitted by the device can cause loss of sight.
Protection class II (double-insulated)

Safety regulations

The corresponding safety information can be found in the enclosed booklet.

Warning!

Read all the safety information, instructions, illustrations and technical data provided on or with this power tool. Failure to adhere to the following instructions may result in electric shock, fi re and/or serious injury. Keep all the safety information and instructions in a safe place for future use.

Layout and items supplied

Layout (Fig. 1a/1b/1c)

Extractor port
Routing shoe
Wing screw
ON/OFF switch
Safety lock-off
Power cable
Handle
Motor casing
Fixing handle
Clamp nut
Speed control
Spindle lock
Compass point
Revolver end stop
Precision adjustment device
Wing screw
Pointer
Scale
Depth stop
Guide sleeve
Parallel stop
Open-ended wrench
Clamp
Safety guard

Items supplied

Please check that the article is complete as specified in the scope of delivery. If parts are missing, please contact our service centre or the sales outlet where you made your purchase at the latest within 5 working days after purchasing the product and upon presentation of a valid bill of purchase. Also, refer to the warranty table in the service information at the end of the operating instructions.

Open the packaging and take out the equipment with care.
Remove the packaging material and any packaging and/or transportation braces (if available).
Check to see if all items are supplied.
Inspect the equipment and accessories for transport damage.
If possible, please keep the packaging until the end of the guarantee period.

Danger!

The equipment and packaging material are not toys. Do not let children play with plastic bags, foils or small parts. There is a danger of swallowing or suffocating!

Electric router
Extractor port
Compass point
Guide sleeve
Parallel stop
Open-ended wrench
Clamp
Safety guard
Original operating instructions
Safety instructions

Proper use

The router is ideal for machining wood and plastic and also for cutting out knots, cutting grooves, removing recesses, copying curves and logos, etc. The router must not be used for machining metal, stone, etc. The equipment is to be used only for its prescribed purpose. Any other use is deemed to be a case of misuse. The user / operator and not the manufacturer will be liable for any damage or injuries of any kind caused as a result of this. Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the machine is used in commercial, trade or industrial businesses or for equivalent purposes.

Technical data

Mains voltage: ……………………230-240 V ~ 50 Hz
Power input: …………………………………….. 1100 W
Idling speed: ……………………11,000 – 30,000 rpm
Stroke height: ………………..55 mm (cutting depth)
Clamp ………………………………… Ø 8 and Ø 6 mm
Max. for shaping router: ………………………. 30 mm
Protection class: …………………………………….. II/&
Weight: ……………………………………………….3.1 kg

Danger!

Sound and vibration

Sound and vibration values were measured in accordance with EN 62841.

LpA sound pressure level ………………… 94.4 dB(A)
KpA uncertainty ………………………………………3 dB
LWA sound power level ………………… 105.4 dB(A)
KWA uncertainty ………………………………………3 dB

Wear ear-muffs.

The impact of noise can cause damage to hearing. Total vibration values (vector sum of three directions) determined in accordance with EN 62841.

Handles

Vibration emission value ah = 15.877 m/s2
K uncertainty = 1.5 m/s2

The stated vibration emission levels and stated noise emission values were measured in accordance with a set of standardized criteria and can be used to compare one power tool with another. The stated vibration emission levels and stated noise emission values can also be used to make an initial assessment of exposure.

Warning:

The vibration and noise emission levels may vary from the level specified during actual use, depending on the way in which the power tool is used, especially the type of workpiece it is used for. Keep the noise emissions and vibrations to a minimum.

Only use appliances that are in perfect working order.
Service and clean the appliance regularly.
Adapt your working style to suit the appliance.
Do not overload the appliance.
Have the appliance serviced whenever necessary.
Switch the appliance off when it is not in use.
Wear protective gloves.

Limit the operating time.

All stages of the operating cycle must be considered (for example, times in which the electric tools are switched off and times in which the tool is switched on but operates without load).

Caution!

Residual risks

Even if you use this electric power tool in accordance with instructions, certain residual risks cannot be ruled out. The following hazards may arise in connection with the equipment’s construction and layout:

Lung damage if no suitable protective dust mask is used.
Damage to hearing if no suitable ear protection is used.
Health damage is caused by hand-arm vibrations if the equipment is used over a prolonged period or is not properly guided and maintained.

Before starting the equipment

Before you connect the equipment to the mains supply make sure that the data on the rating plate are identical to the mains data.

Warning!

Always pull the power plug before making adjustments to the equipment. All covers and safety devices have to be properly fitted before the machine is switched on.

Extraction port assembly (Fig. 2/Item 1)

Caution! For health and safety reasons it is imperative that you use a dust extractor.

Connect your router to the extraction port (1) of a vacuum cleaner or a dust extraction device. This will provide excellent dust extraction on the workpiece. The benefits are that you will protect both the equipment and your own health. Your work area will also be cleaner and safer.
Dust created when working may be dangerous. Refer to the section entitled “Safety instructions”.
The vacuum cleaner you use for the extraction work must be suitable for the workpiece material. Use a special vacuum cleaner if you are handling harmful materials.
Secure the extraction port (1) to the routing shoe (2) using the two countersunk screws (f).
The extraction port can be connected to extractor units (vacuum cleaners) with a suction hose.
The internal diameter of the suction port is 35 mm. Now fit a suction hose of the appropriate size to the suction port.

Safety guard port assembly (Fig. 3/Item 24)

Fit the safety guard (24) as shown in Fig. 3.

Parallel stop assembly (Fig. 4/Item 21)

Push the guide shafts (a) of the parallel stop (21) into the holes (b) on the routing shoe (2).
Set the parallel stop (21) to the required dimension and secure it in place with the wing screws (3).

Fitting the compass point (Fig. 5)

You can route circular areas using the compass point (13) and the mounting to go with it.
Clamp the compass point (13) to the end of one of the guide rods (a). Push the guide rod (a) into a hole (b) on the routing shoe (2). Secure the guide rod (a) on the routing shoe (2) using the securing screws (3).
Set the required radius between the compass point (13) and cutter.
Position the compass point (13) in the center of the circle you wish to route. If necessary undo the wing screw (c) on the compass point (13) and extend/shorten the part of the compass point (13) that points downwards.

Guide sleeve assembly (Fig. 6-7/Item 20)

Secure the guide sleeve (20) to the routing shoe (2) using the two countersunk screws (f).
The guide sleeve (20) is guided along the template (g) using the guide ring (f).
The workpiece (d) must be larger by the difference of the “external edge of guide ring” and “external edge of router” (e) to obtain a precise copy.

Fitting / Removing the cutting tool (Fig. 8-11)

Warning! Pull out the power plug first.
Caution! After working with the router, the cutting tool will remain very hot for a relatively long time.

Caution! Cutters are very sharp. Wear protective gloves at all times when handling cutting tools.

Cutters with a shaft diameter of 6 mm and 8 mm may be fitted to this router. Most cutters are available in both sizes.
You can use cutters made of the following materials:
HSS – suitable for cutting softwood
TCT – suitable for cutting hardwood, particle board and plastic.
Select the appropriate cutting tool for the job in hand.
When using the cutters for the first time: Remove the plastic packaging from the cutter heads.
Clean the nut, clamp and shaft of the cutter before fitting it.
Press the spindle lock (12) and allow the spindle to engage by turning it at the same time.
Undo the clamp nut (10) using the open-ended spanner (22).
If necessary take the cutter you wish to remove out of the clamp (23).
Select the appropriate cutting tool for the job in hand.
Select the appropriate clamp for the cutter (23).
Now fit the clamp (23) and nut (10) into the cutting spindle.
Guide the cutter shaft into the clamp.
Press and hold the spindle lock (12).
Tighten the clamp nut (10) using the open-ended spanner (22).
The cutter must be inserted at least 20 mm into the clamp (23).
Before you start the electric router, check to ensure that the cutting tool is secure and runs smoothly.

Warning! Remove the setting and assembly tools before starting the machine.

Operation

Never use a low-quality or damaged cutter. Use only cutting tools with a shaft diameter of 6 mm or 8 mm. The cutters must also be designed for the appropriate idling speed.
Secure the workpiece so that it cannot be thrown through the air as you work on it. Use clamps or a vise.
Always guide the power cable away from the back of the tool.
Never cut over metal parts, screws, nails etc.

ON/OFF switch (Fig. 12/Item 4)

Press the safety lock-off (5) and then press the ON/OFF switch (4) to switch on the machine. Release the ON/OFF switch (4) to switch off the machine.

Speed control (Fig. 13 – Item 11)

The best speed depends on the material and the diameter of the cutter. Select a speed between 11,000 and 30,000 rpm using the speed control switch (11). You can choose from 7 diff erent switch positions. The speeds in the various switch positions are as follows:

Switch position 1: approx. 11,000 rpm (minimum speed)
Switch position 2: approx. 12,000 rpm
Switch position 3: approx. 15,000 rpm
Switch position 4: approx. 18,000 rpm
Switch position 5: approx. 22,000 rpm
Switch position 6: approx. 26,000 rpm
Switch position 7: approx. 30,000 rpm (maximum speed)

To increase the speed:

Move the speed control switch (11) in the plus direction.

To reduce the speed:

Move the speed control switch (11) in the minus direction.

Adjusting the routing depth (Fig. 14 – 17)

Place the machine on the workpiece.
Undo the wing screw (16) and fix handle (9).
Slowly move the machine downwards until the cutter makes contact with the workpiece.
Tighten the fixing handle (9).
Set the fine adjuster (15) to 0 as shown in Fig. 17.
Adjust the revolver end stop (14) so that the depth stop (19) is above the end stop (i) set to the lowest height.
Lower the depth stop (19) until it touches the end stop (i). Then tighten the wing screw (16).
Set the pointer (17) to the zero point on the scale (18).
Undo the wing screw (16). Push the depth stop (19) upwards until the pointer (17) points at the required cutting depth on the scale (18). Tighten the wing screw again.
Test the setting by completing a test cut on a waste piece.
Now you can carry out the final adjustment of the cutting depth. To do this turn the fine adjuster (15) to the required dimension.

Turn the fine adjuster (15) counter-clockwise: greater cutting depth

Turn the fine adjuster (15) clockwise: lower cutting depth
Turning the fine adjuster (15) through one division corresponds to a change of cutting depth of 0.04 mm, one whole turn corresponds to 1 mm. On the precision adjustment device (15) you can also turn the lower ring (j) separately. This lets you reach the zero point without altering the precision adjustment device (15).

See Fig. 17 and proceed as follows:

Press down the ring (j).
Hold and turn it until you have reached the desired position. Release the ring again. 6.4 Routing
To avoid damage to the router, make sure there are no foreign objects attached to the workpiece.
Connect the mains plug to a suitable socket.
Hold the tool using both of its handles (7).
Place the router on the workpiece.
Set the cutting depth as described in point 6.3.
Select the speed as described in point 6.2 and switch the machine on (see point 6.1).
Test the machine settings using a piece of waste.
Operate the tool at full speed. Only then should you lower the router to its working height and lock the machine with the locking grip (9).

Cutting direction:

The cutting tool turns clockwise. To avoid accidents you must always cut against the direction in which the tool turns (Fig. 18). $Einhell-TC-RO-1155 -Electric-Router-FIG $20$$

Feed speed:

It is very important to machine the workpiece at the correct feed speed. We recommend that before you machine the actual workpiece, you carry out several trial cuts on a waste piece of the same type. This will enable you to fi nd the best working speed for the workpiece very easily.

Feed speed too low:

The cutter could heat up excessively. If you are cutting inflammable material such as wood, the workpiece could ignite.

Feed speed too high:

The cutter could be damaged. Cutting quality: Rough and uneven. Allow the cutter to come to a complete standstill before removing the workpiece or putting down the router.

Routing in stages

Depending on the hardness of the material you wish to cut and the cutting depth, it may be a good idea to proceed in stages.

If you wish to route in several stages, turn the end stop revolver (14) after you have set the cutting depth as described in point 6.3 so that the depth stop (19) is over the highest end stop (i).
Now route in this setting. After completing the first routing operation, adjust the end stop revolver (14) so that the depth stop (19) is above middle end stop (i). Now complete a routing operation in this setting as well.
Now set the lowest end stop (i) and finish the routing. 6.6 Routing circles with the compass point (13) Proceed as follows to route circles around a centre point:
Fit and adjust the compass point (13) as described in point 5.4.
Place the compass point (13) on the centre point of the circle you wish to route and apply pressure to it.
Complete the routing operation as described in point 6.4. 6.7 Routing with the parallel stop (21) Proceed as follows to route along a straight outer edge of a workpiece:
Fit the parallel stop (21) as described in point 5.3.
Guide the parallel stop (21) along the outer edge of the workpiece.
Complete the routing operation as described in point 6.4.

Free-hand routing

The router can also be operated without any guide rods. You can use it for freehand routing for creative work such as the production of logos.

Use a very flat-cutter setting for this purpose.
Check the direction in which the cutter is turning as you machine the workpiece (Fig. 18).

Shape and edge cutting (Fig. 19)

Special cutters with a guide ring may be used for cutting shapes (k) and edges (l).
Fit the cutter.
Carefully guide the machine on to the workpiece.
Guide the guide journal or ball bearing (m) along the workpiece with gentle pressure.

Warning!

For deep cuts, carry out the work in several steps according to the material in question. Hold the router in two hands when carrying out all cutting work

Replacing the power cable

Danger!

If the power cable for this equipment is damaged, it must be replaced by the manufacturer or its after-sales service or similarly trained personnel to avoid danger.

Cleaning, maintenance and ordering of spare parts

Danger!

Always pull out the mains power plug before starting any cleaning work.

Cleaning

Keep all safety devices, air vents and the motor housing free of dirt and dust as far as possible. Wipe the equipment with a clean cloth or blow it with compressed air at low pressure.
We recommend that you clean the device immediately each time you have finished using it.
Clean the equipment regularly with a moist cloth and some soft soap. Do not use cleaning agents or solvents; these could attack the plastic parts of the equipment. Ensure that no water can seep into the device. The ingress of water into an electric tool increases the risk of an electric shock.

Carbon Brushes

In case of excessive sparking, have the carbon brushes checked only by a qualified electrician.
Danger! The carbon brushes should not be rep laced by anyone but a qualified electrician.

Maintenance

There are no parts inside the equipment that require additional maintenance.

Ordering spare parts and accessories

Please provide the following information when ordering spare parts:

Type of unit
Article number of the unit
ID number of the unit
Spare part number of the required spare part

For our latest prices and information please go to www.Einhell- Service.com

Tip! For good results we recommend high-quality accessories from!

Disposal and recycling

The equipment is supplied in packaging to prevent it from being damaged in transit. The raw materials in this packaging can be reused or recycled. The equipment and its accessories are made of various types of material, such as metal and plastic. Never place defective equipment in your household refuse. The equipment should be taken to a suitable collection center for proper disposal. If you do not know the whereabouts of such a collection point, you should ask in your local council offices.

Storage

Store the equipment and accessories out of children’s reach in a dark and dry place at above freezing temperature. The ideal storage temperature is between 5 and 30 °C. Store the electric tool in its original packaging. Anl

For EU countries only

Never place any electric power tools in your household refuse. To comply with European Directive 2012/19/EU concerning old electric and electronic equipment and its implementation in national laws, old electric power tools have to be separated from other waste and disposed of in an environment-friendly fashion, e.g. by taking to a recycling depot. Recycling alternative to the return request: As an alternative to returning the equipment to the manufacturer, the owner of the electrical equipment must make sure that the equipment is properly disposed of if he no longer wants to keep the equipment. The old equipment can be returned to a suitable collection point that will dispose of the equipment in accordance with the national recycling and waste disposal regulations. This does not apply to any accessories or aids without electrical components supplied with the old equipment. Please note that batteries and lamps (e.g. light bulbs) must be removed from the tool before it is disposed of. The reprinting or reproduction by any other means, in whole or in part, of documentation and papers accompanying products is permitted only with the express consent of Einhell Germany AG. Subject to technical changes

Service Information

We have competent service partners in all countries named on the guarantee certificate whose contact details can also be found on the guarantee certifi cate. These partners will help you with all service requests such as repairs, spare and wearing part orders or the purchase of consumables. Please note that the following parts of this product are subject to normal or natural wear and that the following parts are therefore also required for use as consumables.

Category	Example
Wear parts*	Carbon brushes
Consumables*	Cutter
Missing parts

Not necessarily included in the scope of delivery!

In the effect of defects or faults, please register the problem on the internet at www.isc-gmbh.info. Please ensure that you provide a precise description of the problem and answer the following questions in all cases:

Did the equipment work at all or was it defective from the beginning?
Did you notice anything (symptom or defect) prior to the failure?
What malfunction does the equipment have in your opinion (main symptom)?
Describe this malfunction.

Warranty certificate

Dear Customer,

All of our products undergo strict quality checks to ensure that they reach you in perfect condition. In the unlikely event that this equipment develops a fault, please contact our service department at the address shown on this guarantee card. You can also contact us by telephone using the service number shown. Please note the following terms under which guarantee claims can be made:

These guarantee terms apply solely to consumers, i.e. natural persons, who do not want to use this product in connection with either their commercial or other self-employed activities. These guarantee terms regulate additional guarantee services which the undermentioned manufacturer promises to buyers of its new products in addition to their statutory rights of guarantee. Your statutory rights of guarantee are notaff ected by this guarantee. Our guarantee is free of charge to you.
The guarantee services cover only defects due to material or manufacturing faults on the new product which you have bought in the European Union from the undermentioned manufacturer and are limited to either the rectification of said defects or the replacement of the product, whichever we prefer. Please note that only equipment under the brand name “Professional” has been designed for use in commercial, trade or professional applications. For all other products, the guarantee is invalidated if the equipment is used within the guarantee period in commercial, trade or industrial applications or for other equivalent activities.
Our guarantee does not cover:
- Damage to the equipment caused by failure to comply with the installation/assembly instructions or by unprofessional installation; damage caused by failure to comply with the operating instructions (e.g. connection to the wrong mains voltage or current type); damage caused by failure to comply with the maintenance and safety regulations; damage caused by exposing the equipment to abnormal environmental conditions; damage resulting from poor care and maintenance.
- Damage to the equipment caused by misuse or incorrect applications (e.g. overloading the equipment or using non-approved attachments or accessories); damage caused by foreign bodies (e.g. sand, stones, dust, ….) getting inside the equipment. Damage in transit; damage caused by force or external influences (e.g. by dropping the equipment).
- Damage to the equipment or parts of the equipment which is owed to use-related, normal or otherwise natural wear. For example, batteries and battery packs are manufactured with a cycle limit for design-related reasons. Wear is negatively influenced in particular by load demands and charging speeds aswell as exposure to heat, cold, vibration and impact.
The guarantee is valid for a period of 2 years starting from the purchase date of the equipment. Guarantee claims must be submitted before the end of the guarantee period and within two weeks of the defect being noticed. No guarantee claims will be accepted after the end of the guarantee period. The original guarantee period remains applicable to the equipment even if repairs are carried out or parts are replaced. In such cases, the work performed or parts fitted will not result in an extension of the guarantee period, and no new guarantee will become active for the work performed or for any replacement parts fitted. This also applies if on-site service is used.
To assert your guarantee claim, register the defective equipment at: www.Einhell-Service.com. You will need to provide proof of purchase of the new item of equipment. Equipment returned without such proof or without a rating plate are excluded from the guarantee services because of the lack of traceability. If the defect is covered by our guarantee, then either the item in question will be repaired immediately and returned to you or we will send you a new replacement.
If you have taken the equipment with you to a different EU country than where you bought it, we will arrange for a local service partner to provide the guarantee services. If you take the equipment outside the EU, the guarantee will not apply. Of course, we are also happy to offer a chargeable repair service for any defects which are not covered or no longer covered by the scope of this guarantee. To take advantage of this service, please send the equipment to our service address. We draw attention to the restrictions of this guarantee concerning wear parts, consumables and missing parts as presented in the service information included in this operating manual.