ATLANTIS RAIL SYSTEMS S0904-AR48 Powder Coated Aluminum Top Rail Instruction Manual
- May 15, 2024
- ATLANTIS RAIL SYSTEMS
Table of Contents
ATLANTIS RAIL SYSTEMS S0904-AR48 Powder Coated Aluminum Top Rail
Product Information
- Specifications
- Material: Powder Coated Aluminum
- Finish: Satin/Smooth
- Colour Options: Black, Metallic Silver, Pure White, Dark Brown
- Available Lengths: 4 ft, 6 ft, 8 ft
- Width: 1-5/8 inches
- Height: 3-1/2 inches
Product Usage Instructions
- Installing Aluminum Top Rail
- The aluminium top rail is designed for Spectrum Systems and is used with a variety of cast aluminium rail fittings. Follow these steps to install:
- Measure and cut the top rail to the desired length if needed.
- Attach the rail fittings to the ends or corners as required.
- Securely attach the top rail to the posts using panhead screws.
- Ensure proper alignment and spacing of the rail sections.
- Using Elbow Fittings
- If connecting top rail sections at angles, such as 45, 60, or 90 degrees, use the corresponding elbow fittings:
- 45 Degree Elbow: S0904-AR45-XX
- 60 Degree Elbow: S0904-AR60-XX
- 90 Degree Elbow: S0904-AR74-XX
- Wide Splice Installation
- To connect top rail sections over mid posts using a wide splice:
- Centre the splice on top of the post and secure it using panhead screws.
- Ensure the splice conceals the cut edges of the top rail for a clean finish.
- You can pass electrical wiring through the hollow fitting for optional LED lighting.
FAQs
- Q: Can I paint the aluminium top rail in a custom colour?
- A: The top rail comes in standard colour options and is powder-coated in our Spectrum colours. Custom painting may affect the product’s warranty.
- Q: How do I repair scratches on the powder coat finish?
- A: Use Spectrum touch-up paint (P0904-P001-XX) provided to fix any scratches that may occur during installation. Follow the instructions on the touch-up paint for best results.
Overview
- Designed for Spectrum Systems, this aluminium top rail installs easily and results in an ultra-modern, all-metal cable rail system.
- The Spectrum Top Rail System consists of Spectrum posts that can be fascia or surface mounted and an extruded aluminium 1-5/8” x 3-1/2” top rail.
- The top rail is available in standard lengths of 4’, 6’ and 8’ and features a small assortment of adaptive rail fittings.
- The system is designed for use with Spectrum posts only.
- The simple design of the top rail system allows installers to handle a variety of rail transitions using a small set of components and common installation tools.
- The top rail and associated fittings are made of aluminium and powder-coated in the standard Spectrum colour options.
Components
- Aluminum Top Rail
- 4 Ft. Spectrum Top Rail (S0904-AR48-XX)
- 6 Ft. Spectrum Top Rail (S0904-AR72-XX)
- 8 Ft. Spectrum Top Rail (S0904-AR96-XX)
Used in conjunction with a variety of cast aluminum rail fittings and designed for use with Spectrum posts to create an all-metal railing system. The recessed channel on the underside accepts the top mounting plate of each post and attaches using panhead screws. The top rail is extruded aluminium measuring 1-5/8” x 3-1/2” and is available in standard lengths of 4’, 6’ and 8’. Powder coated in our standard Spectrum colour options.
45 Degree Elbow
- Spectrum Top Rail Elbow, 45 Degree
- (S0904-AR45-XX)
For connecting Spectrum Top Rail sections that meet at a 45-degree angle, such as sections on an octagonal deck. Designed to allow double posts to remain within the allowable 4” or less spacing. Attaches to the top rail with (2) panhead screws. The fitting is hollow to allow electrical wiring to pass through for optional LED accent lighting. Powder coated in our standard Spectrum colour options.
60 Degree Elbow
- Spectrum Top Rail Elbow, 60 Degree
- (S0904-AR60-XX)
For connecting Spectrum Top Rail sections that meet at a 60-degree angle, such as sections on a hexagonal deck. Designed to allow double posts to remain within the allowable 4” or less spacing. Attaches to the top rail with (2) panhead screws. The fitting is hollow to allow electrical wiring to pass through for optional LED accent lighting. Powder coated in our standard Spectrum colour options.
90 Degree Elbow
- Spectrum Top Rail Elbow, 90 Degree
- (S0904-AR74-XX)
For connecting Spectrum Top Rail sections that meet at a 90-degree angle corner. Designed to allow double posts to remain within the allowable 4” or less spacing. Attaches to the top rail with (2) panhead screws. The fitting is hollow to allow electrical wiring to pass through for optional LED accent lighting. Powder coated in our standard Spectrum colour options.
Wide Splice
- Spectrum Top Rail Wide Splice
- (S0904-AR77-XX)
For connecting Spectrum Top Rail sections that meet over mid-posts. Designed to conceal the cut edges of the aluminium top rail and is dimensioned to match the 1.5” width of the post. Centre the splice on top of the post for a clean look. The assembly is secured to the post’s top mounting plate from underneath using panhead screws. The fitting is hollow to allow electrical wiring to pass through for optional LED accent lighting. Powder coated in our standard Spectrum colour options.
End Cap, Standard
- Spectrum Top Rail End Cap
- (S0904-AR75-XX)
For capping off Spectrum Top Rail end(s) on stairs and end posts. Designed to conceal the cut edge of the aluminium top rail. Requires a minimum of 1” top rail overhang on the post to function properly. Attaches to the top rail with (1) panhead screw. Powder coated in our standard Spectrum colour options.
End Cap, Notched
- Spectrum Top Rail Notched End Cap
- (S0904-AR65-XX)
For capping off Spectrum Top Rail ends on gates and gate openings. Designed to conceal the cut edge of the aluminium top rail. This cap is notched to saddle the posts and gate to allow the caps the proper clearance for gate operation. Installation requires cutting the top mounting plates flush with the posts on either side of the gate opening. Attaches to the top rail with (2) panhead screws. Powder coated in our standard Spectrum colour options.
EC Post Adaptor Plate
- Spectrum Top Rail EC Post Adaptor Plate
- (P0904-XX50-EC)
For adapting the End/Corner (-EC) posts to accept the Spectrum Top Rail. The standard top mounting plate supplied with the -EC posts is too wide. This -EC Post Adaptor Plate is designed to fit the channel on the underside of the top rail. Attaches to the post with machine screws and to the top rail with panhead screws. Powder coated in our standard Spectrum colour options.
Stair Knuckle, Standard
- Spectrum Top Rail Stair Knuckle
- (S0904-AR73-XX)
For transitioning from a 36” height level rail section to an “in-line” stair rail. Adjustable up to 45 degree angle. Attaches to the top rail with (2) panhead screws. Powder coated in our standard Spectrum colour options.
Stair Knuckle, Rail Mount
- Spectrum Top Rail “Rail Mount” Stair Knuckle
- (S0904-AR78-XX)
For transitioning from a 36” height level rail section to a “perpendicular” stair rail. Adjustable up to 45 degree angle. Attaches to the side of the level section top rail with (2) panhead screws and to the stair rail using (1) panhead screw. Powder coated in our standard Spectrum colour options.
Stair Knuckle, EC Clamp – Narrow
- Spectrum Top Rail,
- EC Clamp Stair Knuckle – Narrow
- (S0904-AR68-XX)
For transitioning from a 42” height level rail section to an “in-line” stair rail. Adjustable up to a 45-degree angle. Clamps onto the -EC Post (1.5”x2.5”) using an Allen key to tighten the (4) machine screws. Attaches to the stair rail using (1) panhead screw. Powder coated in our standard Spectrum colour options.
Stair Knuckle, EC Clamp – Wide
- Spectrum Top Rail,
- EC Clamp Stair Knuckle – Wide
- (S0904-AR67-XX)
For transitioning from 42” height level rail section to “perpendicular” stair rail. Adjustable up to 45-degree angle. Clamps onto the -EC Post (2.5”x1.5”) using an Allen key to tighten the (4) machine screws. Attaches to the stair rail using (1) panhead screw. Powder coated in our standard Spectrum colour options.
Stair Knuckle, Clamp
- Spectrum Top Rail “Clamp” Stair Knuckle
- (S0904-AR76-XX)
For transitioning from a 42” height level rail section to an “in-line” or “perpendicular” stair rail. Adjustable up to 45-degree angle. Clamps onto theSpectrum Post (1.5”x1.5”) using an Allen key to tighten the (4) machine screws. Attaches to the stair rail using (1) panhead screw. Powder coated in our standard Spectrum colour options.
USEFUL SPECIFICATIONS
- Standard Post Details Surface Mount
- Post = 1.5”x 1.5”
- Base = 3.5”x 3.5”
- Hole Dia. = 11/32”
- Holes 2.5” On-Center
- End/Corner (-EC) Post Details Surface Mount
- Post = 2.5”x 1.5”
- Base = 3.5”x 3.5”
- Hole Dia. = 3/8”
- Holes 2.5” On-Center
- Cable Details
- 316L Stainless Steel
- 1×19, Left Hand Lay
- 1/8” Diameter
- Standard Post Details Fascia Mount
- Post = 1.5”x 1.5”
- Hole Dia. = 11/32”
- End/Corner (-EC) Post Details Fascia Mount
- Post = 2.5”x 1.5”
- Hole Dia. = 3/8”
Accessories
Add LED Accent Lighting to your Spectrum Top Rail System with MicroStarTM Light Bars!
- MicroStarTM LED Light Bars can be added to your Spectrum Top Rail system to provide accent lighting and ambience.
- Light Bars surface mount to the underside of the top rail delivering significant downlighting.
- The hue of the lights can be described as bright white/daylight.
- The light bars are connected using a series of water-resistant jumpers and rubber grommets for a clean install.
- The MicroStarTM Transformer (DC) powers the lighting system and is UL-approved.
For more information see the MicroStarTM Lighting Detailed Overview Catalog
- MicroStarTM Transformer (S0832-0005)
- DC transformer used to power the optional MicroStarTM LED Light Bars on Spectrum Top Rail.
- Heavy-duty, water-resistant construction. UL approved.
- MicroStarTM LED Light Bar
- 18” (S0825-0018-XX*)
- 30” (S0825-0030-XX*)
- 42” (S0825-0042-XX*)
- LED accent lighting that can be surface mounted on the underside of the Spectrum Top Rail.
- Wire Harness Grommet, 10 Pack
- (S0825-GR1203-10)
- These rubber grommets are installed into the holes used for wiring the MicroStarTM LED Light Bars on the Spectrum Top Rail. Protects wiring from sharp edges.