HY-BRID LIFTS HB-830CE Self Propelled Aerial Work Platform User Manual
- June 4, 2024
- HY-BRID LIFTS
Table of Contents
HB-830CE Self Propelled Aerial Work Platform
MAINTENANCE AND
T ROUBLESHOOTING MANUAL
Hy-Brid Lifts Model
HB-83 0CE
Self-Propelled Aerial Work Platform
TableofContents
Safety ………………………………………………………………………………………………………………. ……………………….. 5 Safety
Symbols ………………………………………………………………………………………………………………. ……….. 5 General Rules and
Precautions ………………………………………………………………………………………………….. 5 Stability
Testing………………………………………………………………………………………………………………. ………. 6 Safety Guidelines
………………………………………………………………………………………………………………. ……. 7 Maintenance
Lock………………………………………………………………………………………………………………. …… 7
Maintenance ………………………………………………………………………………………………………………. ……………… 7 Battery
Maintenance ………………………………………………………………………………………………………………. . 8 Lubrication
………………………………………………………………………………………………………………. …………….. 9 Components requiring
adjustment…………………………………………………………………………………………… 10 Examination, repair,
replacement of limited life components ……………………………………………………… 10 Safety devices
and systems requiring checks …………………………………………………………………………….. 10 Storage
………………………………………………………………………………………………………………. ………………… 10 Major Alterations or
Repairs……………………………………………………………………………………………………. 10
Inspection and Regular Maintenance Checklists …………………………………………………………………………….
11 Monthly Battery Care……………………………………………………………………………………………………………… 11 Prestart
Inspection Checklist …………………………………………………………………………………………………… 12 Frequent
Inspection Checklist………………………………………………………………………………………………….. 13 Pre
Delivery/Annual Inspection Checklist………………………………………………………………………………….. 14
Technical References ………………………………………………………………………………………………………………. … 15 Joystick
Service Flash Codes ……………………………………………………………………………………………………. 15 Control
Module–GP102 Help Messages…………………………………………………………………………………… 16 Control Module
Flash Codes ……………………………………………………………………………………………………. 18 Hydraulic
Schematic………………………………………………………………………………………………………………. . 19 Electrical Schematic
………………………………………………………………………………………………………………. . 20
Wiring Diagrams………………………………………………………………………………………………………………. ……….. 22 Wiring
Diagram ………………………………………………………………………………………………………………. …….. 22 Main Power &
Safety ……………………………………………………………………………………………………………… 24 Drive
Circuit………………………………………………………………………………………………………………. ………….. 26 Elevate/Lower
Circuit……………………………………………………………………………………………………………… 28
Troubleshooting………………………………………………………………………………………………………………. ……….. 30
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Troubleshooting Flowchart ……………………………………………………………………………………………………… 30
Troubleshooting Flowchart–Drive& Steer Circuit ……………………………………………………………………… 32
Troubleshooting Flowchart–Elevate & Lower Circuit ………………………………………………………………… 34
Replacement Parts ………………………………………………………………………………………………………………. ……. 36 Safety
and Control Decals ……………………………………………………………………………………………………….. 36
Covers/Other…………………………………………………………………………………………………………………………. 37 Main
Power/Safety Circuit ………………………………………………………………………………………………………. 38 Drive Circuit
Parts ………………………………………………………………………………………………………………. …. 39 Elevate/Lower Circuit
Parts……………………………………………………………………………………………………… 40 Warranty
………………………………………………………………………………………………………………. …………………. 42
Figure 1: Stability Testing, Equivalent…………………………………………………………………………………………….. 6
Figure 2: Maintenance Lock Pin Use ………………………………………………………………………………………………. 7
Figure 3: Maintenance Lock Pin Storage…………………………………………………………………………………………. 7
Figure 4: Battery Maintenance ……………………………………………………………………………………………………… 8 Figure
5: Battery Charger LED Display ……………………………………………………………………………………………. 9
RevisionTable: RevisionA(06/29/2010):InitialRelease
RevisionJ(10/24/2012):Revisedlogos
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OriginalinstructionsarewritteninEnglish
Foreword
The purpose of this Maintenance Manual is to provide qualified service
personnel with information for servicing and maintaining Hy-Brid Lifts. All
information in this manual must be read and understood before any attempt is
made to service this machine.
The operation and safety manual is considered a part of the work platform and
contains instructions and operating procedures essential to properly and
safely operate the Custom Equipment Hy-Brid Lift. Users must read and
understand all information in the Safety and Operations Manual before
operation.
DANGER
THE OPERATION AND SAFETY MANUAL MUST BE READ AND UNDERSTOOD
PRIOR TO OPERATING THE MACHINE.
THE USER/OPERATOR SHOULD NOT ACCEPT OPERATING RESPONSIBILITY UNTIL THE MANUAL
HAS BEEN READ AND UNDERSTOOD AS WELL AS HAVING OPERATED THE LIFT UNDER
SUPERVISION OF AN EXPERIENCED AND QUALIFIED OPERATOR.
BECAUSE THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND
OPERATION, PROPER SAFETY PRACTICES ARE THE RESPONSIBILITY OF THE USER AND ALL
OPERATING PERSONNEL.
WARNING
ANY MODIFICATION ON THIS MACHINE WITHOUT THE EXPRESS WRITTEN CONSENT OF THE
MANUFACTURER IS PROHIBITED.
If there is a question on application and/or operation, contact:
Custom Equipment, Inc. 2647 Hwy 175 Richfield, WI 53076 USA Phone:
262-644-1300 Fax:
262-644-1320 www.hybridlifts.com
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Safety
SafetySymbols
DANGER
FAILURE TO FOLLOW THIS WARNING WILL CAUSE DEATH OR PERSONAL INJURY.
“DANGER” indicates an imminently hazardous
situation, which, if not avoided, will result in
death or serious injury.
WARNING
FAILURE TO FOLLOW THIS WARNING MAY CAUSE DEATH OR PERSONAL INJURY.
“WARNING” indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury
CAUTION
“CAUTION” indicates a potentially hazardous situation which, if not avoided, could result in
FAILURE TO FOLLOW THIS WARNING MAY CAUSE INJURY OR DAMAGE EQUIPMENT
minor or moderate injury or damage to equipment
GeneralRulesandPrecautions
CustomEquipment,Inc.designedtheHyBridLiftselfpropelledscissorlifttobesafeandreliable.Itis
intendedforelevatingpersonnel,alongwiththeirnecessarytoolsandmaterialstooverheadwork
locations.
Vibrationdoesnotcreatesignificanthazardsonthismachine.
Anoperatorofanytypeofworkplatformissubjecttocertainhazardsthatcannotbeprotectedby
mechanicalmeans.Itisthereforeessentialthatoperatorsbecompetent,careful,physicallyand
mentallyfitandthoroughlytrainedinsafeoperationofthismachine.
AlthoughCustomEquipment,Inc.conformstospecifiedEN:280requirements,itistheresponsibility
oftheownertoinstructoperatorswiththesafetyrequirementsmadenotonlybyCustomEquipment,
Inc.,butbythevarioussafetyboardsinyourarea,aswellasadditionalrequirementssetforthbyEN:
280Ifyoucomeacrossasituationthatyouthinkmightbeunsafe,stoptheplatformandrequest
furtherinformationfromqualifiedsourcesbeforeproceeding.
WARNING
MAINTENANCEINFORMATIONISFORUSEBYTRAINEDPERSONNELONLY
WARNING
NEVERREACHBETWEENSCISSORSLINKSORPROPUPPLATFORMUNLESS
MAINTENANCEPINSAREINPLACE.
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StabilityTesting
TheHB830CEhasbeenstabilitytestedtostandardsEN280orAS14180.Themostadversestabilitytest
isthetravelingforwardconfiguration.Theoverturningmomentcreatedbythetestloadsandforcesis
equivalenttoatestonanunloadedmachineonalevelsurface,asshowninthefigurebelow.Forthe
HB830CE,thetestweight/pullforceis50.3kg/111lb.
Figure1:StabilityTesting,Equivalent
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SafetyGuidelines
MaintenanceLock
The maintenance lock must be placed into position whenever the machine is being serviced in
the raised or partially raised position. Serious injury and/or death could result if maintenance
lock is not used properly.
MaintenancePin
LocationWheninUse
Figure2:MaintenanceLockPinUse
PinStorageLocation
Figure3:MaintenanceLockPinStorage
Maintenance
WARNING
FAILURE TO COMPLY WITH THE LISTED SAFETY PRECAUTIONS MAY
RESULT IN MACHINE DAMAGE, PERSONNEL INJURY OR DEATH.
x Never work under an elevated platform until maintenance locks have been
engaged. x Remove all rings, watches, and jewelry when performing any
maintenance. x Do not wear long hair unrestrained or loose fitting clothing
and neckties which may
become caught on or entangled in equipment. x Observe and obey all warnings
and cautions on machine and in manual. x Keep oil, grease, water, etc. wiped
from standing surfaces and handholds. x Before making any adjustments,
lubricating or performing any other maintenance, shut
off all power controls. x Battery should always be disconnected during
replacement of electrical components. x Keep all support equipment and
attachments stowed in their proper place. x Use only approved nonflammable
cleaning solvents. x After maintenance, inspect the machine as described for
Pre-delivery.
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BatteryMaintenance
Thisunitisequippedwithdeepcycle12voltbatteries.Thecareandmaintenanceofyourbatteryhas
muchtodowithhowwellthisunitfunctions.Batterywiringandwaterlevelshouldbechecked
monthly.Donotoverfill.Whenthecellsaretoofull,fluidwillseepoutwhencharging.Thesolutionis
atitsproperstrengthwhenthebatteryismanufactured.Usedistilledwaterandkeepfluiduptoproper
level.Whenrequired,watershouldbeaddedtobatteryaftercharging,unlesswaterlevelisbelowthe
plates.
x Removebatterycabinetcover. x Removebatterycapsandcheckfluidlevel. x
Filleachcell(ifneeded)tosplitringwithdistilled
water. x Reinstallcaps. x Washalldirt,debris,acid,etc.,offbattery
whenevercorrosionisdetected.Useasolution of5tsp.bakingsodaperquartofwarmwater.
x Coatterminalswithacommerciallyavailable coating.
Figure4:BatteryMaintenance
CAUTION
NEVER ADD ACID TO BATTERY!
ChargingtheBattery
Thisunitisequippedwithdeepcycle12voltbatteries.Thecareandmaintenanceofyourbatteryhas
muchtodowithhowwellthisunitfunctions.Batterywiringandwaterlevelshouldbechecked
monthly.Donotoverfill.Whenthecellsaretoofull,fluidwillseepoutwhencharging.
Note:Thesurroundingtemperaturegreatlyaffectsthepowerreservewithinabattery.
Example:Abatterythatis100%chargedat80°F(27°C)dropsto65%at32°F(0°C)At0°F(18°C),this
batterywilldropto40%efficiency.
WARNING
LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES. KEEP SPARKS AND
FLAME AWAY FROM BATTERIES. DO NOT SMOKE WHILE CHARGING.
x Parkthemachineonalevelsurface. x PlugchargerintoACoutletuntilcharged. x
Unplugcharger.
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Thechargerwillnotbeginchargingonseverelydischargedbatteries.Thiswillbeevidentbythethree indicatorsblinkingsimultaneously.
Figure5:BatteryChargerLEDDisplay
Charger LED Display Charging State
50%
0 to 50% charged 50% to 75% charged 75% to 100% charged
100% charged
Blinking On On On
Charge for flooded type batteries
NA
Charge for Sealed type batteries
NA
Abnormal Cycle
Off
WARNING
DO NOT OPERATE UNIT WHILE CHARGING. DO NOT DISABLE CHARGER INTERLOCK.
75%
100%
GEL
Off
Off
NA
Blinking
Off
NA
On
Blinking
NA
On
On
NA
NA
NA
Off
NA
NA
On
Off
Blinking
NA
CAUTION
NEVER ADD ACID TO BATTERY!
Thesolutionisatitsproperstrengthwhenthebatteryismanufactured.Usedistilledwaterandkeep
fluiduptoproperlevel.Whenrequired,watershouldbeaddedtobatteryaftercharging,unlesswater
levelisbelowtheplates.
Lubrication
Item
Specification
FrequencyofLubrication
Wheels
TeflonSpray
Quarterly
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Componentsrequiringadjustment
Undernormaluse,nocomponentsshouldrequireadjustment.Contactthemanufacturerifadjustments
arerequired.
Examination,repair,replacementoflimitedlifecomponents
Withproperuse,batterymaintenance,andregularinspection,therearenolimitedlifecomponentsthat
requireroutinereplacement.
Safetydevicesandsystemsrequiringchecks Checksafetyfunctionsaspartofdailyinspection.Checkthattheelectromagneticbrakesareholding.
Storage Afterperiodsofstorage,exposuretoextremesofambientconditionsheat,cold,moisture,dustetc.
inspectthemachine.RefertothePreDelivery/FrequentInspectionChecklistintheMaintenance
Manual.
MajorAlterationsorRepairs
Anyalterationsmustbeapprovedbythemanufacturer.Majorrepairs,whichaffectthestability,
strength,orperformanceofthemachinemustalsobeapprovedbythemanufacturer,recorded,and
includemachineinspectionandtesting. Never attach pipe racks, material lifting
devices, or make any
other alteration that is not part of the intended design of the machine.
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InspectionandRegularMaintenanceChecklists
CAUTION
FAILURE TO PERFORM INSPECTIONS AND PREVENTITIVE MAINTENANCE AT
RECOMMENDED INTERVALS MAY RESULT IN THE UNIT BEING OPERATED
WITH A DEFECT THAT MAY RESULT IN INJURY OR DEATH OF THE OPERATOR.
Regularinspectionandconscientiousmaintenanceisimportanttoefficienteconomicaloperationofthis
machine.Itwillhelptoassurethatequipmentwillperformsatisfactorilywithaminimumofserviceand
repair.Makechecksatthestatedintervalsormorefrequentlyifrequiredbylocaloperatingconditions.
Thefollowinginspectionchecklistsarerequiredandincludedinthismanual:
PreStart(Requiredbeforeoperationateachworkshift) MonthlyBatteryMaintenance
Frequent(Requiredatintervalsnotmorethanthreemonths)
PreDelivery/Annual(Requiredatintervalsnotmorethantwelvemonths)
TheratedlifeofthemachineisLightIntermittentDuty(typicaluse10years,40weeksperyear,20hper
week,5loadcyclesperh). MonthlyBatteryCare
WARNING
THISCHECKLISTMUSTBEUSEDATMONTHLYORAFTEREVERY100HOURSOFUSE.
FAILURETODOSOCOULDAFFECTTHESAFETYOFTHEOPERATOR.
MODELNUMBER_____SERIALNUMBER__
1. Keepinspectionrecordsuptodate. 2.
Recordandreportalldiscrepanciestoyoursupervisor. 3.
Adirtymachinecannotbeproperlyinspected.
YYes/AcceptableNNo/UnacceptableRRepaired
Description
MonthlyBatteryCare:
1. Removebatterycabinetcover.
2. Removebatterycapsandcheckfluidlevel.
3. Filleachcell(ifneeded)tosplitringwithdistilledwater.
4. Reinstallcaps.
5. Washalldirt,debris,acid,etc.,offbatterywhenevercorrosionisdetected.Usea
solutionof5tsp.bakingsodaperquartofwarmwater.
6. Coatterminalswithacommerciallyavailablecoating.
Y N R
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PrestartInspectionChecklist
WARNING
THISCHECKLISTMUSTBEUSEDATTHEBEGINNINGOFEACHSHIFTORAFTEREVERYSIXTO
EIGHTHOURSOFUSE.FAILURETODOSOCOULDAFFECTTHESAFETYOFTHEOPERATOR.
MODELHB830CE
SERIALNUMBER__
Keep inspection records up-to-date.
Record and report all discrepancies to your supervisor.
A dirty machine cannot be properly inspected.
Y-Yes/Acceptable N-No/Unacceptable R-Repaired
Description
VisualInspections
Checkthattherearenodamaged,dented,orbentstructuralmembers.
Therearenolooseormissingparts.
Checkthatwarningandinstructionallabelsarelegibleandsecure.Ensurethatloadcapacityisclearlymarked.
Checktheplatformrailsandsafetygatefordamage.
Platformandbasecontrolsarenotmissing,damaged,ordisconnected.
Electricalcablesandwiresarenottorn,frayed,ordisconnected.
Hydraulichosesarenottornorloose,andtherearenoleaks.Checkthathosesandthecableshavenowornareasor
chafing.
Checkthehydraulicfluidlevelwiththeplatformfullylowered.
Checkthetiresfordamage.Checkthatwheelaxleretainingringsandsetscrewinrearwheelaretight.
Checkthatallsnapringsaresecureingroovesonpivotpins.
FunctionalTests
Gateclosesautomaticallyandlatches(alignmentcanbeadjustedwithscrewontoeboardorrailingifnecessary).
PlatformControls:Checkallswitchesandpushbuttonsforproperoperation.
EmergencyStop(Stopsallmovement)
DriveEnable(Mustbeactivatedtodrive)
Joystick(Returntoneutral,drivesforward,reverse,left,right)
LiftEnable(Mustbeactivatedtoelevate)
RockerSwitch(Elevates,Lowers)
Horn
Tilt&OverloadLEDIndicators
BaseControls:Checkallswitchesandpushbuttonsforproperoperation.
EmergencyStop(Stopsallmovement)
KeySwitch(SelectsPlatformControl,GroundControl,orOff)
Up/DownRockerSwitch(Elevates,Lowers)
Hourmeter(DisplaysDriveHours)
Alarms(Notdamaged,soundsfordescent,overload)
LED(Flasheswhenoverloaded)
Wheels:Frontandrearwheelsrotate,pivotfreely.
Drivesinslowspeedwhenelevated.
Brakes:Machinestopswhenjoystickreleased.
Potholeguardsdeployandlockwhenplatformisraised.
Liftdoesnotelevatewhenpotholeguardsareblocked.
YNR
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FrequentInspectionChecklist
WARNING
AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED AND ADJUSTED TO MANUFACTURER’S
REQUIREMENTS BY A QUALIFIED MECHANIC PRIOR TO EACH SALE, LEASE, OR RENTAL, AND
EVERY
3 MONTHS OR 150 HOURS, WHICHEVER COMES FIRST.
MODELNUMBER___SERIALNUMBER__
x Checkeachitemlistedbelow. x
Useproperoperating,service,andmaintenancemanualforspecificinformationandsettings
x
Ifanitemisfoundtobeunacceptablemakethenecessaryrepairsandcheckthe”repaired”box.
x Whenallitemsare”acceptable”,theunitisreadyforservice.
Description
VisualInspections
PerformallchecksonthePreStartInspectionChecklist.
Inspecttheconditionofhydraulicfluidinreservoir.Oilshouldhaveaclearambercolor.
Inspecttheentiremachineforsignsofdamage,brokenwelds,loosebolts,orimproperrepairs.(Check
forcorrosion,cracking,abrasion,etc.)
Checkthatallsnapringsaresecureingroovesonpivotpins.
Checkiftiresareleaninginorout.
Checkelectricalmotorbrushes(every150hours)
Verifythatmaintenanceandinspectionrecordsareuptodate.
FunctionalTests
PerformallchecksonthePreStartInspectionChecklist.
Functionsoperatesmoothly.
Functionsoperateoverfullrangeofmotion.
ElevatedandLowereddrivespeedsdonotexceedspecificationslistedinOperatorsmanual.
EmergencyLowering–Manualoverridefunctionsproperly.
GroundControlsoverrideplatformcontrols.
Checkthattheplatformdoesnotdriftdownwithafullload.
Wheelslubricatedifneeded.
Comments:
Y N R
DATEINSPECTEDBY____
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PreDelivery/AnnualInspectionChecklist
WARNING
AERIALPLATFORMSSHALLBEINSPECTED,SERVICEDANDADJUSTEDTOMANUFACTURER’SREQUIREMENTSBYAQUALIFIED
MECHANICPRIORTOEACHSALE,LEASE,ORRENTAL,ANDEVERY12MONTHS.
MODELNUMBER:HB830CESERIALNUMBER__
x Checkeachitemlistedbelow. x Useproperoperating,service,andmaintenancemanualforspecificinformationandsettings x Ifanitemisfoundtobeunacceptablemakethenecessaryrepairsandcheckthe”repaired”box. x Whenallitemsare”acceptable”,theunitisreadyforservice.
Check
Y N R
Check
Base: Inspect roller tracks for damage All frame bolts tight Pump Secure DC motors secure Battery Hold Downs Secure Batteries Fully Charged Wheels: Snap Rings Secure Wheels: Bolts/Nuts Tight Maintenance Locks: Pins in cabinet All Shields/Guards in place Hydraulic Oil Level 1″ from top Check all hydraulic hoses for leaks Check all hydraulic fittings for leaks Scissors: Broken Welds Bent Beam Members All rollers Turn Freely Ret. Rings Secure On Pivots Broken welds Platform: All rails in place/secure No bent rails No broken welds 110V outlet safe/working (if installed) Entrance gate Closes Freely Operator/Service Manual Included Cables in place/secure Extending platform extends freely Extending platform Locks in Stowed Position ExtendingplatformLocksinExtendedPosition Comments:
Decals: Legibility Correct capacity noted Proper placement quantity Wiring: Switches secure Contactor(s) secure Tight on terminals (No loose wiring) Functions: Drive, Lift, Steer Functions Operational Emergency Stop Breaks Circuits Slow Speed limit switch Set properly Emergency Down Operational Pothole guards deploy when platform Pothole interlock functions correctly Brakes: Operational Tilt sensor Functional Warning Horn Alarms Motion Alarms Functional Hour meter operational Battery indication operational Verify Overload Calibration Battery Charger Secure/Operational
YNR
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TechnicalReferences
JoystickServiceFlashCodes
TheamberServiceIndicatorLEDdisplays diagnosticcodes.
Asequenceofflashes,separatedbyapause,followedbyarepetitionofthesequence.Thenumberof
flashesindicatesacondition.
FlashCode Description
Notes
1
UserFault
Possiblestalltimeoutorusererror.Releasethejoystickto
neutralandtryagain.
2
BatteryFault
Trychargingbatteries.Batteriesmayrequirereplacing.Check
batteriesandcables.
3
LeftMotorFault
Checkleftmotor,connections,andcabling
4
RightMotorFault
Checkrightmotor,connections,andcabling.
5
LeftParkBrakeFault Checkleftparkbrake,connections,andcabling.
6
RightParkBrakeFault Checktherightparkbrake,connectionsandcabling
7
RemoteFault
ChecktheCommunicationsBusconnectorsandwiring.
ReplacetheRemote(Joystick).
8
PowerModuleFault ChecktheCommunicationsBusconnectorsandwiring.
ReplacethePowerModule.
9
CommunicationsFault Onecauseofthiserroriswhentheunitispowereddown
withoutturningoffthejoystick(i.e.usingtheemergencystop).
Toclear,withthemachineon(usingthekeyswitch),turnthe
joystickoffandbackon(joystickon/offbutton).
Checkthatbatteryvoltageisgreaterthan17V.ChecktheBus
Cable.ReplacethePowerModule.ReplacetheRemote
(Joystick).
10
UnknownFault
Checkallconnectionsandwiring.Contactmanufacturer.
11
IncompatibleRemote TheRemoteisincompatiblewiththePowerModule.Ensure
thatthecorrectpartnumberisused.
Seealso”UpperControlBatteryGaugeIndicator”codeslistedintheOperator’sManual.
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ControlModule–GP102HelpMessages
WhentheEZcalhandhelddeviceisconnectedtotheGP102controlmodule,thefirstmenuavailableis”HELP”
justpresstheENTERbuttontoseeamessagedescribingthecurrentstatusoftheGP102;thiscanbeveryhelpful
indiagnosingproblemswiththesystem.WhenanEZcalisunavailable,anLEDontheGP102flashestoprovide
limiteddiagnostics(seeAppendixFour). Thefollowingmessagesmightbedisplayed:
EVERYTHINGOK
TheGP102isinplatformmodeanddetectsnoproblems.Ifproblemsarebeingexperiencedwiththesystem,use
theDIAGNOSTICSmenustocheckforfaultysensorsand/orswitches.LEDonsteady.
INGROUNDMODE!
TheGP102isingroundmodeanddetectsnoproblems.IMPORTANT:Normallytheoverloadcutoutsystemis
inhibitedingroundmode.Thevehicleshouldnotbeusedtoraiseheavyloadsingroundmode,incasethe
platformisoverloaded.LEDonsteady. ARMGUARDACTIVE!
TheGP102hasstoppeddescentattheArmguardheight,andisdelayingto”givetheoperatortheopportunityto
seewhetherpersons…couldbeinjured”(perEN2805.4.4).Vehiclemovementwillcontinuetobestoppedafter
thedelayuntilallfunctionsarereleased.LEDflashcode4. B+SUPPLYTOOLOW
TheGP102isdesignedforuseon12Vand24Vbatterypoweredvehicles;itcannotoperatewithasupplybelow
about9V.The”BATTERY”voltagecanbecheckedinthe”SENSORS”menu(availableinthe”DIAGNOSTICS”menu).
LEDflashcode7. DRIVE/LIFTSELECTINPUTSFAULTY!
Neitherthedriveselect(P27)northeliftselect(P28)inputisactive,orbothareactivetheGP102cannot
determinethevehicleuse.Allvehicleoperationwillbepreventeduntiltheproblemiscorrected.LEDflashcode2.
ELEVATIONSWITCHSHIFTED?
TheGP102usestheelevationswitchincombinationwiththeheightsensortoensurecorrectfunctionalityofboth;
anyofthefollowingfaultsmaybedetected:
x
TheelevationswitchshouldchangestatenearthepointatwhichitdidduringloadcalibrationAllvehicle
operationwillbepreventeduntiltheproblemiscorrected.LEDflashcode4.
ELEVATIONSWITCHSTUCK?
TheGP102usestheelevationswitchincombinationwiththeheightsensortoensurecorrectfunctionalityofboth;
anyofthefollowingfaultsmaybedetected:
x Whentheplatformiselevated,themeasuredheightshouldbeabovethatstoredduringload
calibration.
x
Whentheplatformisnotelevated,themeasuredheightshouldbebelowthatstoredduringload
calibration.Allvehicleoperationwillbepreventeduntiltheproblemiscorrected.LEDflashcode4.
EMSINPUTSFAULTY!
TheEMSplatform(P21)andEMSground(P22)inputsareeitherbothactiveorbothinactivetheGP102cannot
determinewhethertobeinplatformorgroundmode.Allvehicleoperationwillbepreventeduntiltheproblemis
corrected.LEDflashcode2. FACTORYOVERRIDE
Toallowvehiclemovementduringmanufacture,theGP102isdeliveredina”FACTORYOVERRIDE”statewhich
disablesallfunctionality.Thefirstloadcalibration(evenifnotcompleted)willterminatethisstate.LEDflashcode
15. FAULT:BADTILTSENSOR
TheGP102hasdetectedthatitsintegraltiltsensorisfaultythemodulemayneedtobereplaced.IMPORTANT:If
theGP102isinstalledincorrectly,thisfaultmayoccurerroneously.LEDflashcode8.
HEIGHTNOTCALIBRATED
Duringthefirstphaseofloadcalibration(“DYNAMIC”),theGP102calibratestheminimumandmaximumoutputof
theheightsensorsothatplatformheightcanbedetermined.Thiscalibrationmustbesuccessfullycompleted!LED
flashcode1. IDLETIMEOUTACTIVE!
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Ifconfigured,theGP102willturnoffallitsoutputsafterasettimewithnovehiclefunctionsoperated;thissaves batterypowerandsilencesanyalarmstillsoundingwhenthevehiclewasleft.Anyvehiclefunctionwillendthe idletimeoutandrestorenormaloperationoftheGP102outputs.LEDstaysoff. INVALIDHEIGHTCHECKSENSORS Thereisaproblemwhichpreventsthevehicleheightbeingdetermined;theremaybeafaultwiththeheight sensor,orthevehiclemayhavebeenmodifiedordamagedsincethelastcalibrationoccurred.Allvehicle operationwillbepreventeduntiltheproblemiscorrected.LEDflashcode9. INVALIDLOADCHECKSENSORS Thereisaproblemwhichpreventstheestimatedloadbeingdetermined;theremaybeafaultwiththeheight sensorortheloadsensor,orthevehiclemayhavebeenmodifiedordamagedsincethelastcalibrationoccurred. Allvehicleoperationwillbepreventeduntiltheproblemiscorrected.LEDflashcode6. LOADNOTCALIBRATED Duringthesecondandthirdphasesofloadcalibration(“LOADED”and”EMPTY”),theGP102calibratesthelift cylinderpressureatvariousheightscorrespondingtoafullyloadedandunloadedplatform.Thiscalibrationmust besuccessfullycompleted!LEDflashcode1. NOLASTCALDATE! Attheendofloadcalibration,theGP102promptsforentryofthecurrentdatetoaidinvehiclemaintenance.A nonzerodatemustbeentered!Whenload(re)calibrationisbegun,thelastCALDATEiserasedandcannotbere entereduntilcalibrationiscompleted;thisensuresthatapartlycalibratedvehiclecannotbeoperated.LEDflash code1. P34SHORTTO0V? TheGP102startuptestsdetectedthatsomethingisoverloadingtheoutputonP34.Allvehicleoperationwillbe preventeduntiltheproblemiscorrected.LEDflashcode5. P34SHORTTOSUPPLY? TheGP102startuptests(orthecontinuousmonitoringduringanypreventionofvehiclemovement)detectedthat somethingisprovidingapermanentsupplyonP34(defeatingtheinternalcutout).Allvehicleoperationwillbe preventeduntiltheproblemiscorrected.LEDflashcode3. P36SHORTTO0V? TheGP102startuptestsdetectedthatsomethingisoverloadingtheoutputonP36.Allvehicleoperationwillbe preventeduntiltheproblemiscorrected.LEDflashcode5. P36SHORTTOSUPPLY? TheGP102startuptestsdetectedthatsomethingisprovidingapermanentsupplyonP36(defeatingtheinternal cutout).Allvehicleoperationwillbepreventeduntiltheproblemiscorrected.LEDflashcode3. P41ORP51SHORTTO0V? TheGP102startuptestsdetectedthatsomethingisoverloadingthe5VsupplyprovidedonP41orP51.Allvehicle operationwillbepreventeduntiltheproblemiscorrected.LEDflashcode7. TESTINGHWFS WhentheGP102ispoweredup,itcarriesoutvariousteststoensurethatitisfunctioningsafely. TOOHIGHDRIVEPREVENTED Adrivefunctionhasbeenselectedbuttheplatformisraisedabovethe”MAXDRIVE”setting.Thedrivefunction willbepreventeduntiltheplatformislowered.LEDflashcode8. TOOHIGHLIFTUPPREVENTED Thelift/upfunctionhasbeenselectedbuttheplatformisraisedabovethe”MAXLIFT”setting.Thelift/upfunction willbepreventeduntiltheplatformislowered.LEDflashcode8. UP/DOWNSELECTINPUTSACTIVETOGETHER! Theupselect(P23and/orP25)andthedownselect(P24and/orP26)areactivetogethertheGP102cannot determinethevehicleuse.Allvehicleoperationwillbepreventeduntiltheproblemiscorrected.LEDflashcode2. VEHICLEOVERLOADED Theestimatedloadintheplatformexceedsthe”OVERLOADAT”settinginthe”ADJUSTMENTS””LOAD”menu.The GP102willactivatethecutouttopreventvehicleoperationuntiltheplatformloadisreduced.LEDflashcode8. VEHICLETILTED Eitherthe”X”or”Y”tilt(measuredbytheGP102integraltiltsensor)exceedsthe”XTRIP”or”YTRIP”settinginthe “ADJUSTMENTS””TILT”menu.LEDflashcode8.
Part #SUPO-613E REV J
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WAITINGFORB+ONP212
ThesupplyonP212providespowerfortheoutputsP31/2/3/4.TheGP102cannotfunctionifthesupplyisnot
present.SincethesupplyonP212isswitchedtoP34,vehicleoperationwillbeprevented.LEDflashcode7.
WAITINGFORNEUTRAL
WhentheGP102ispoweredup,allcontrolsmustbeinneutraltoallowsafetestingofthefailsafeoutput;no
functionsarealloweduntiltestingiscomplete.LEDflashcode2.
ControlModuleFlashCodes
TheGP102hasabuiltinLEDtoprovidesimplediagnosticswhennoEZcalisavailable.Pleasenotethattheuseof
anEZcalprovidessignificantlybetterdiagnosticsthroughtheHELPmessages(seeAppendixThree).AnEZcalisalso
necessarytocalibrateaGP102.
LEDonsteady
ThisindicatesnofaultwiththeGP102
LEDoffalways
ThisindicatesnopowertotheGP102,oridletimeoutactivatealiftordrivefunctiontocanceltheidle
timeout.
LEDflashcode1
ThisindicatestheGP102hasnotbeenproperlycalibrated.
LEDflashcode2
ThisindicatesafaultwiththeswitchinputstotheGP102.CheckwiringtoconnectorP2.
LEDflashcode3
ThisindicatesafaultwiththeshutdownoutputsoftheGP102ashorttothesupplyhasbeendetected.
CheckwiringfrompinsP34andP36.
LEDflashcode4
Thisindicatesthatarmguardisactive,orthatthereisafaultwiththeelevationswitchtheGP102
verifiescorrectopeningandclosingoftheelevationswitchagainsttheheightsensor.Checkingthe
elevationswitchonP210.Iftheheightsensorhasbeenadjustedorreplaced,repeattheCALIBRATE
HEIGHTprocedure.
LEDflashcode5
ThisindicatesafaultwiththeshutdownoutputsoftheGP102ashortto0V(ground)hasbeendetected.
CheckwiringfrompinsP34andP36.
LEDflashcode6
Thisindicatesafaultwiththeloadmeasurementcheckthepressuretransducerandwiringfromitto
connectorP4.
LEDflashcode7
ThisindicatesafaultwiththesupplytotheGP102checkbatterysupplyatleast8VonpinP212;also
checkthatthereisnotashortto0V(ground)onpinP41.Ifloadcellsorstraingaugesareconnectedto
P5A/P5B/P6A/P6B,disconnectthemifthefaultchangesthenoneormoreisshortingthesupplyoneach
pin1.
LEDflashcode8
ThisisnotafaultitindicatestheGP102haspreventedafunction;functionscanbepreventedifthe
platformisoverloaded,ifthemachineistiltedtoofar,oriftheplatformistoohigh.
LEDflashcode9
Thisindicatesafaultwiththeheightmeasurementchecktheheighttransducer(EZfit)andwiringfromit
toconnectorP4.
LEDflashcode10
ThisindicatestheGP102iscarryingoutstartuptests.
LEDflashcode15
ThisindicatestheGP102isin”FACTORYOVERRIDE”(seeAppendixNine)andoverloadfunctionsare
disabledthisaidsmanufacturebyallowingvehiclemovementbeforethemachineisbuiltsufficientlyto
becalibrated.
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WIRING DIAGRAM MAIN POWER/SAFETY CIRCUIT
WIRING DIAGRAM MAIN POWER/SAFETY CIRCUIT
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WIRING DIAGRAM DRIVE CIRCUIT
WIRING DIAGRAM DRIVE CIRCUIT
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WIRING DIAGRAM ELEVATE/LOWER CIRCUIT
WIRING DIAGRAM ELEVATE/LOWER CIRCUIT
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Does the machine have any function:
(Drive, Steer Elevate/Lower)
No
Are the batteries
connected?
Yes
Check per wiring diagram.
Is master disconnect switch open?
Yes
Is key switch turned on?
on?
Yes
Are both E-Stop buttons off?
Yes
Is unit in Sleep Mode?
No
Is Upper Control plugged in?
Yes Is charger plugged in?
Yes, but some function(s) are not working properly
Connect batteries. See wiring diagram & battery
connection sequence.
No Close Switch.
No
Turn key switch on
n
No
Reset E-Stop buttons. Pull out at both upper control and
lower control locations.
Turn the power off and back on using the key switch at the
base controls.
No
Yes
Connect Upper Control box.
Unplug charger. Unit will not operate while charging.
Does Platform Control Display a
Fault Code?
Check Component or Condition
Referenced by Fault Code
Are the batteries fully charged?
Yes
No
(Check voltmeter at lower control or check voltage across battery terminals
using voltmeter/multi-meter) Charge batteries.
If batteries do not take charge
No
Is short protection fuse at pump blown?
Yes
Replace Fuse
Yes
Is unit overloaded?
No
Yes
Remove load. Safety function activated.
Replace batterie Or
Replace charge (Load test batteries, individually, disco
atteries
harger disconnected from machine)
Check for loose wiring connections. Check for ground connection at pump. See
wiring diagrams. Check for continuity in connections use Voltmeter/
Multi-meter at 400V setting.
Still no functions?
See Drive & Steer Problems Flowchart
See Elevating & Lowering Problems Flowcharts
Is there a different problem?
Contact CEI for further troubleshooting
Contact CEI for further troubleshooting Consider charger failure (interlock contacts)
SUPO-613E HB-830CE Troubleshooting Flowchart
Revision A: Initial Release
06/01/2010
Revision B: Added Sleep Timer
06/29/2010
Part #SUPO-613E REV J
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Part #SUPO-613E REV J
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Does the machine drive?
(Elevate, Lower, and Steer OK)
Yes, but not properly
Check connections at both pump and board. See wiring
diagrams.
Is there a trouble code displayed?
Is either or two brakes manually released?
No
Is either of two brake switches damaged or
disconnected?
No
Is drive unit da unit damaged?
No
Are all connections to drive joystick and drive control board secure?
Yes
Is there moisture or corrosion in any connections?
No
Replace drive control board and/or joystick.
Refer to trouble code table
Yes
Flip brake handle(s) at rear of machine to engage brakes.
Yes
Replace brake switch. Note that brake limit switch tabs are delicate. Use
caution not to break off.
Yes Yes Replace driv ce drive unit
Driving slowly?
Are batteries fully charged?
Are brakes hot?
No Reconnect
Is a drive motor damaged?
Yes
Allow to dry for 24 hours and try again. Board probably will need replacement.
Apply dielectric grease to connectors at
main wire harness.
Replace drive motor.
Still no drive?
Contact CEI for further troubleshooting. Consider brake damage, broken
joystick handle (drive enable), bad hour meter, loose connections in lower and
upper control
Drives slow when lowered?
If resistor is installed, check using Ohmmeter/Mult r/Multi-meter (400 setting). Resistance across resistor should be a d be approx. 4 )
Is mode limit switch
damaged or blocked with
Yes
debris?
Clean any debris from limit switch area. Check for proper connection inside
limit switch. (See wiring diagram).
Replace mode limit switch.
Contact CEI for further troubleshooting. Consider board failure or incorrect wiring.
Drives fast when elevated?
Does not drive when elevated?
Do pothole guards and lock deploy properly?
Yes
Clean any debris from pothole arm mechanism
Is machine tilted?
Is mode limit switch tch damaged or blocked with d with
debris?
Clean any debris from limit switch area.
Yes
Check for proper connection inside limit switch. (See wiring diagram).
Replace mode limit switch.
Contact C tact CEI for further troubleshooting. Consider board board failure,
pothole interlock limit switch
failure
Contact CEI for further troubleshooting. Consider board failure or loose wiring.
Drives intermittently?
Check wiring connection integrity.
Is there moisture or
or
corrosion in any
connections?
Allow to dry for 24 hours and try again. Board probably will need replacement.
Apply dielectric grease to connectors at
main wire harness.
Part #SUPO-613E REV J
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Part #SUPO-613E REV J
Contact CEI for further troubleshooting. Consider board failure
SUPO-613E HB-S830CE Troubleshooting Flowchart Drive Problems Revision A:
Initial Release 06/01/2010
Page 33 of 42
Does machine raise/ lower?
No
Does pump operate?
Yes
Is emergency down valve open?
Is hydraulic fluid low uid low?
Is down valve stuck open?
Is up/down switch damaged?
Yes, but not properly
Check GP102 for flash codes and
diagnose if possible.
No Check for power connection. See Main Troubleshooting
Close emergency down valve or cable connections
Is power solenoid damaged?
Replace solenoid.
With platform lowere owered, fill pump reservoir to 1″ b to 1″ below
top of reservoir ervoir
Flush valve by simultaneously pressing up switch at base and down switch on platform control for 30 sec.
Replace rocker switch at upper or lower control.
Are diodes functioning properly?
Measure resistance across diode–Ohm meter/multi-meter at 40 k se k setting. With black lad on stripe side and red on other side, should get a resistance reading. Switch leads, no reading. Replace bad diode.
Contact CEI for further troubleshooting.
Replace pump assembly
Ascent speed slow or erratic?
Are any structural members bent?
Starts elevating, then stops?
Will not descend?
Contact manufacturer to arrange replacement.
Are pothole guards blocked?
Remove obstruction.
Has key switch been turned off?
Is battery fully charged?
Is emergency down valve open?
Is t Is there a restriction in hydraulic hose?
Charge battery.
Is pothole limit switch functionning?
Close emergency down valve.
Replace limit switch or repair
connections.
Rep Replace hydraulic hose.
Flush down valve by simultaneously pressing up switch
at base and down switch on platform control for 30 sec. There may be foreign
matter
lodged.
Check integrity of electrical connections, There may be a loose connection or
momentary
short.
Is an E-Stop activated?
Is battery charged?
Replace down coil.
Check for loose electrical connections.
Replace pump. May be worn or defective.
Turn key to on position.
Pull out emergency stop button at upper and lower controls.
Charge batteries.
Creeps down?
Is emergency down valve open?
Foreign matter lodged in up or
down valve?
Faulty down valve?
Electrical problem?
Damaged cylinder or damaged seal in cylinder?
Coil mounting nut too tight?
Faulty check valve in pump?
Part #SUPO-613E REV J
Disassemble and clean. Look for residue in screen and on O-ring or damage to O-ring.
Disconnect coil. Check if unit stop it stops drifting. Check voltage at
coil–sho –should
be 0 V when not energized. ed.
Nut should only be lightly snug: 30 in.-lb. Replace coil and lightly
tighten nut.
Close emergency down valve. Check cable connections.
Replace down valve.
Run unit up and t
Might be able to re walls inside cylinde
and then check for oil flow out of return line. Bad cylinder seal if oil is
flowing from return line.
to repair with seal kit;, probably need to replace cylinder. If ylinder are
scratched or pitted, cylinder needs replacement.
Page 34 of 42
Part #SUPO-613E REV J
Listen carefully near motor when not energized–may be running
backwards. Replace pump
SUPO-613E HB-S830CE Troubleshooting Flowchart Elevate & Lower Problems
Revision A: Initial Release 0P6a/0g1e/23051o0f 42
ReplacementParts
CAUTION
USEONLYMANUFACTURERAPPROVEDREPLACEMENTPARTS.USEOFNONOEMPARTSWILL VOIDWARRANTY.
DANGER
REPLACEMENTOFTHEFOLLOWINGCOMPONENTSWILLAFFECTTHESTRENGTH,STABILITY,
ORSAFETYFUNCTIONOFTHEUNIT:BATTERY,HYDRAULICCYLINDER,JOYSTICKAND
CONTROLMODULES,ANDALLSTRUCTURALCOMPONENTS.
Listedbelowarereplacementpartsthatmaybeavailableandlistedforreference.Theserepresent
currentrevisions.Refertoourwebsite,www.hybridlifts.comformorecompletepartlistingsandearlier
revisions.Severalpartsaremodel,serialnumber,ormanufacturedatespecific.Contactyourdealerfor
replacementpartavailabilityandpricing. SafetyandControlDecals
RefertoOperator’sManualfordecalpartnumbersandlocations.
Covers/Other
Item#
Part#
Description
1
1000500201
Cover,Side
2
HARD633C
CabinetLatchCam
3
HARD633B
CabinetLatchHandle
4
1000103001
Step
5
1000500701
Cover,PumpTop
6
1000500201
Cover,Side
7
1000500601
Cover,PumpEnd
Part #SUPO-613E REV J
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MainPower/SafetyCircuit
DriveCircuitParts
Item# 1 2 3
4 5 6 7 8 9 10 11 12 13 14 15 16 17 NotPictured NotPictured NotPictured
NotPictured
Part# NA NA (ELEC047)
1000106550 1000106450 ELEC645 ELEC6391 ELEC551 ELEC071KIT ELEC6331 ELEC633
ELEC071KIT ELEC073E ELEC073E1 ELEC819 1002101051 1002101351 SUBA13 ELEC6702
1002100193 1002101099
Description B”Ground”ConnectiononPump B+PowerConnectiononPump Notavailableasareplacementpart.Replacewith12V,Group27DeepCycle MarineBattery.Replacementweightmustbeminimum50lb. DriveControlModule,ProgramSpecifictothisModel/SeriesOnly LoadControlModule(GP102),ProgramSpecifictothisModel/SeriesOnly BatteryCharger ChargerCord(NEMA515P/IED320C13) Joystick EmergencyStopButtonwithContactBlock MasterPowerSwitchLever MasterPowerSwitch EmergencyStopButtonwithContactBlock KeySwitch SpareKey SleepTimerRelay LowerControlAssembly UpperControlAssembly MainCable 20AAGCFuse BatteryCableKit DrivePowerCableKit
Part #SUPO-613E REV J
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Item# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 (NotPictured)
Part# 1000108202 1000106302 HBPH13 1000102004 HBPH7P ELEC1232 NA 1000106450 ELEC6273R ELEC6274 ELEC6273L ELEC8263R ELEC604&ELEC871 ELEC551 ELEC602&ELEC072 ELEC8263L WHEE707 ELEC6102 ELEC631 WHEE706&HARD0012 ELEC809
Description Caster LimitSwitchPlate GuideBlock RetainingSleeve PHLock LimitSwitch BrakeConnectionTerminals DriveControlBoard(specifictothismodel/seriesonly) Brake(Left) BrakeMicroswitch Brake(Right) ElectricDriveMotor(RightSide) HornButton&ContactBlock/Base Joystick DriveEnableButton&ContactBlocks ElectricDriveMotor(LeftSide) Wheel,10” HourMeter Relay Wheel,8″&Bearing 120OhmResistor
Part #SUPO-613E REV J
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Elevate/LowerCircuitParts
Part #SUPO-613E REV J
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Item# 1 2 3 4
5 6 7 8 9 10 11 12 13 14 15 16 16 16 17 18 19 20 21 22 23 24 26 27 28 29 30 31
32 33 34 35 (NotPictured)
(NotPictured) (NotPictured) (NotPictured)
Part# HYDR0503 1000101701 HBM215P 1000106450
1002100351 ELEC647 HARD644 ELEC133B ELEC6353 ELEC635 1000101601 HYDR6661
1000104401 HYDR664 HYDR665 HYDR0072E HYDR0072E1 HYDR0072E2 LASM115P HARD650
HYDR044FL3 ELEC648 HYDR6005 ELEC636 ELEC636 ELEC602&ELEC871 ELEC133B HBPH13
1000102004 HARD702 HBPH7P HARD701 1000106302 1000105902 LASM220P ELEC1232
(HYDR032)
HYDR625 HARD022 ELEC816
Description HydraulicPump PotholeBarR MaintenanceLockPin LoadControlModule(GP102),ProgramSpecifictothis Model/SeriesOnly HydraulicCylinderAssembly AngleTransducer LowFrictionCable(EDown) Up/DownRockerSwitch Alarm,Overload Alarm,Descent PotholeBarL 24VSolenoid PumpMountPlate 18VCoil UpValve DownValvewithCoil Coil,24V DownValve EDownValveActuator ShaftCollar,7/16 HirschmannConnectorwithDiode PressureTransducer HighPressureHydraulicHose TiltindicatorLED OverloadIndicatorLED LiftEnableButton&ContactBlocks Up/DownRockerSwitch GuideBlock PHRetainingSleeve Spring PHLock Spring LSPlate PHPickUpArm PHArm LimitSwitch HydraulicFluid Notavailableasareplacementpart.ReplacewithFlomite
150,DexronII,MobilDTE2,orequivalent. PressureCompensatedFlowControlValve
RetainingRing TimeDelayRelay
Part #SUPO-613E REV J
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Warranty
LIMITED WARRANTY Warranty Statement –Outside North America
Custom Equipment, Inc. (the “Company”) warrants that all new units of
equipment manufactured and sold by it conform to the Company’s latest
published specifications. Also, that all purchased components and sub-
assembled parts and assemblies shall be free from defect in material and/or
workmanship for a period of 24 months from the date a new unit is placed into
service, with the exception of batteries which are covered by the battery
manufacturer for a period of ninety (90) days (pro-rated for one (1) year) on
batteries. Further, that all structural components manufactured, purchased,
and installed by Custom Equipment, Inc. shall be free of any defect in
material and/or workmanship for a period of 60 months from the date a new unit
is placed into service.
If the equipment owner/end-user experiences a failure or deficiency within the
specified warranty period they must promptly notify an authorized Dealer
service repair facility. Custom Equipment’s warranty policy requires that ALL
warranty claims parts be held for inspection for up to six months or returned
to us in a timely fashion if requested. Parts will be requested when we will
be returning these parts to our vendor fore credit.
During the Warranty period, Custom Equipment, Inc. reserves the right to
replace, repair, exchange, or to provide a new, used, or rebuilt component,
assembly, sub-assembly, or weldment at their discretion, dependent upon
circumstance, situation, and/or availability. For battery warranty, call the
number listed on the battery for further instructions.
This Warranty Policy does NOT cover damage caused by; shipment, misuse of unit
(includes operation beyond Factory established limits, loads, and/or
specifications), failure to properly service and maintain the unit in
accordance with the Company’s manuals or Factory Service Bulletins. Custom
Equipment, Inc. DOES NOT accept any responsibility for alterations or
modifications to the unit, or, damages caused by any natural disasters (such
as fire, flood, wind and lightning).
THE PREVIOUS WARRANTY STATEMENT IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
In no event shall the Company be liable for any indirect, incidental,
consequential, or special damage (including without limitation to loss of
profits, loss of revenue, cost of capital, cost of substitute equipment,
downtime, examination fees, claims of third parties, and injury to person or
property) based upon any claim of breach of warranty, breach of contract,
negligence, strict liability in tort, or any other legal theory. This limited
warranty statement recognizes the risks and limitations of product failure
between Custom Equipment, Inc. and the Buyer.
This written warranty is also understood to be the complete and exclusive
agreement between the parties, superseding all prior agreements, oral or
written and all other communications between the parties relating to the
subject matter of this warranty. No employee, agent or distributor of the
Company, or any other person is authorized to state or imply any additional
warranties on behalf of the Company, nor assume for the Company any other
liability in connection with any of its products, unless made in writing,
dated, and signed by an officer of the Company.
Part #SUPO-613E REV J
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