HY-BRID LIFTS HB-830CE Self Propelled Aerial Work Platform User Manual

June 4, 2024
HY-BRID LIFTS

HB-830CE Self Propelled Aerial Work Platform

MAINTENANCE AND
T ROUBLESHOOTING MANUAL
Hy-Brid Lifts Model
HB-83 0CE
Self-Propelled Aerial Work Platform

TableofContents
Safety ………………………………………………………………………………………………………………. ……………………….. 5 Safety Symbols ………………………………………………………………………………………………………………. ……….. 5 General Rules and Precautions ………………………………………………………………………………………………….. 5 Stability Testing………………………………………………………………………………………………………………. ………. 6 Safety Guidelines ………………………………………………………………………………………………………………. ……. 7 Maintenance Lock………………………………………………………………………………………………………………. …… 7
Maintenance ………………………………………………………………………………………………………………. ……………… 7 Battery Maintenance ………………………………………………………………………………………………………………. . 8 Lubrication ………………………………………………………………………………………………………………. …………….. 9 Components requiring adjustment…………………………………………………………………………………………… 10 Examination, repair, replacement of limited life components ……………………………………………………… 10 Safety devices and systems requiring checks …………………………………………………………………………….. 10 Storage ………………………………………………………………………………………………………………. ………………… 10 Major Alterations or Repairs……………………………………………………………………………………………………. 10
Inspection and Regular Maintenance Checklists ……………………………………………………………………………. 11 Monthly Battery Care……………………………………………………………………………………………………………… 11 Prestart Inspection Checklist …………………………………………………………………………………………………… 12 Frequent Inspection Checklist………………………………………………………………………………………………….. 13 Pre Delivery/Annual Inspection Checklist………………………………………………………………………………….. 14
Technical References ………………………………………………………………………………………………………………. … 15 Joystick Service Flash Codes ……………………………………………………………………………………………………. 15 Control Module–GP102 Help Messages…………………………………………………………………………………… 16 Control Module Flash Codes ……………………………………………………………………………………………………. 18 Hydraulic Schematic………………………………………………………………………………………………………………. . 19 Electrical Schematic ………………………………………………………………………………………………………………. . 20
Wiring Diagrams………………………………………………………………………………………………………………. ……….. 22 Wiring Diagram ………………………………………………………………………………………………………………. …….. 22 Main Power & Safety ……………………………………………………………………………………………………………… 24 Drive Circuit………………………………………………………………………………………………………………. ………….. 26 Elevate/Lower Circuit……………………………………………………………………………………………………………… 28
Troubleshooting………………………………………………………………………………………………………………. ……….. 30

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Troubleshooting Flowchart ……………………………………………………………………………………………………… 30 Troubleshooting Flowchart–Drive& Steer Circuit ……………………………………………………………………… 32 Troubleshooting Flowchart–Elevate & Lower Circuit ………………………………………………………………… 34 Replacement Parts ………………………………………………………………………………………………………………. ……. 36 Safety and Control Decals ……………………………………………………………………………………………………….. 36 Covers/Other…………………………………………………………………………………………………………………………. 37 Main Power/Safety Circuit ………………………………………………………………………………………………………. 38 Drive Circuit Parts ………………………………………………………………………………………………………………. …. 39 Elevate/Lower Circuit Parts……………………………………………………………………………………………………… 40 Warranty ………………………………………………………………………………………………………………. …………………. 42
Figure 1: Stability Testing, Equivalent…………………………………………………………………………………………….. 6 Figure 2: Maintenance Lock Pin Use ………………………………………………………………………………………………. 7 Figure 3: Maintenance Lock Pin Storage…………………………………………………………………………………………. 7 Figure 4: Battery Maintenance ……………………………………………………………………………………………………… 8 Figure 5: Battery Charger LED Display ……………………………………………………………………………………………. 9 RevisionTable: RevisionA(06/29/2010):InitialRelease RevisionJ(10/24/2012):Revisedlogos

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OriginalinstructionsarewritteninEnglish
Foreword
The purpose of this Maintenance Manual is to provide qualified service personnel with information for servicing and maintaining Hy-Brid Lifts. All information in this manual must be read and understood before any attempt is made to service this machine.
The operation and safety manual is considered a part of the work platform and contains instructions and operating procedures essential to properly and safely operate the Custom Equipment Hy-Brid Lift. Users must read and understand all information in the Safety and Operations Manual before operation.
DANGER
THE OPERATION AND SAFETY MANUAL MUST BE READ AND UNDERSTOOD
PRIOR TO OPERATING THE MACHINE.
THE USER/OPERATOR SHOULD NOT ACCEPT OPERATING RESPONSIBILITY UNTIL THE MANUAL HAS BEEN READ AND UNDERSTOOD AS WELL AS HAVING OPERATED THE LIFT UNDER SUPERVISION OF AN EXPERIENCED AND QUALIFIED OPERATOR.
BECAUSE THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND OPERATION, PROPER SAFETY PRACTICES ARE THE RESPONSIBILITY OF THE USER AND ALL OPERATING PERSONNEL.
WARNING
ANY MODIFICATION ON THIS MACHINE WITHOUT THE EXPRESS WRITTEN CONSENT OF THE MANUFACTURER IS PROHIBITED.

If there is a question on application and/or operation, contact:
Custom Equipment, Inc. 2647 Hwy 175 Richfield, WI 53076 USA Phone: 262-644-1300 Fax: 262-644-1320 www.hybridlifts.com
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Safety
SafetySymbols

DANGER
FAILURE TO FOLLOW THIS WARNING WILL CAUSE DEATH OR PERSONAL INJURY.

“DANGER” indicates an imminently hazardous
situation, which, if not avoided, will result in
death or serious injury.

WARNING
FAILURE TO FOLLOW THIS WARNING MAY CAUSE DEATH OR PERSONAL INJURY.

“WARNING” indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury

CAUTION

“CAUTION” indicates a potentially hazardous situation which, if not avoided, could result in

FAILURE TO FOLLOW THIS WARNING MAY CAUSE INJURY OR DAMAGE EQUIPMENT

minor or moderate injury or damage to equipment

GeneralRulesandPrecautions

CustomEquipment,Inc.designedtheHyBridLiftselfpropelledscissorlifttobesafeandreliable.Itis

intendedforelevatingpersonnel,alongwiththeirnecessarytoolsandmaterialstooverheadwork

locations.

Vibrationdoesnotcreatesignificanthazardsonthismachine.

Anoperatorofanytypeofworkplatformissubjecttocertainhazardsthatcannotbeprotectedby

mechanicalmeans.Itisthereforeessentialthatoperatorsbecompetent,careful,physicallyand

mentallyfitandthoroughlytrainedinsafeoperationofthismachine.

AlthoughCustomEquipment,Inc.conformstospecifiedEN:280requirements,itistheresponsibility

oftheownertoinstructoperatorswiththesafetyrequirementsmadenotonlybyCustomEquipment,

Inc.,butbythevarioussafetyboardsinyourarea,aswellasadditionalrequirementssetforthbyEN:

280Ifyoucomeacrossasituationthatyouthinkmightbeunsafe,stoptheplatformandrequest

furtherinformationfromqualifiedsourcesbeforeproceeding.

WARNING
MAINTENANCEINFORMATIONISFORUSEBYTRAINEDPERSONNELONLY

WARNING
NEVERREACHBETWEENSCISSORSLINKSORPROPUPPLATFORMUNLESS MAINTENANCEPINSAREINPLACE.

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StabilityTesting TheHB830CEhasbeenstabilitytestedtostandardsEN280orAS14180.Themostadversestabilitytest
isthetravelingforwardconfiguration.Theoverturningmomentcreatedbythetestloadsandforcesis
equivalenttoatestonanunloadedmachineonalevelsurface,asshowninthefigurebelow.Forthe
HB830CE,thetestweight/pullforceis50.3kg/111lb.

Figure1:StabilityTesting,Equivalent

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SafetyGuidelines

MaintenanceLock

The maintenance lock must be placed into position whenever the machine is being serviced in

the raised or partially raised position. Serious injury and/or death could result if maintenance

lock is not used properly.

MaintenancePin

LocationWheninUse

Figure2:MaintenanceLockPinUse

PinStorageLocation

Figure3:MaintenanceLockPinStorage

Maintenance

WARNING

FAILURE TO COMPLY WITH THE LISTED SAFETY PRECAUTIONS MAY
RESULT IN MACHINE DAMAGE, PERSONNEL INJURY OR DEATH.
x Never work under an elevated platform until maintenance locks have been engaged. x Remove all rings, watches, and jewelry when performing any maintenance. x Do not wear long hair unrestrained or loose fitting clothing and neckties which may
become caught on or entangled in equipment. x Observe and obey all warnings and cautions on machine and in manual. x Keep oil, grease, water, etc. wiped from standing surfaces and handholds. x Before making any adjustments, lubricating or performing any other maintenance, shut
off all power controls. x Battery should always be disconnected during replacement of electrical components. x Keep all support equipment and attachments stowed in their proper place. x Use only approved nonflammable cleaning solvents. x After maintenance, inspect the machine as described for Pre-delivery.

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BatteryMaintenance Thisunitisequippedwithdeepcycle12voltbatteries.Thecareandmaintenanceofyourbatteryhas muchtodowithhowwellthisunitfunctions.Batterywiringandwaterlevelshouldbechecked monthly.Donotoverfill.Whenthecellsaretoofull,fluidwillseepoutwhencharging.Thesolutionis atitsproperstrengthwhenthebatteryismanufactured.Usedistilledwaterandkeepfluiduptoproper level.Whenrequired,watershouldbeaddedtobatteryaftercharging,unlesswaterlevelisbelowthe plates.
x Removebatterycabinetcover. x Removebatterycapsandcheckfluidlevel. x Filleachcell(ifneeded)tosplitringwithdistilled
water. x Reinstallcaps. x Washalldirt,debris,acid,etc.,offbattery
whenevercorrosionisdetected.Useasolution of5tsp.bakingsodaperquartofwarmwater. x Coatterminalswithacommerciallyavailable coating.
Figure4:BatteryMaintenance
CAUTION
NEVER ADD ACID TO BATTERY!
ChargingtheBattery Thisunitisequippedwithdeepcycle12voltbatteries.Thecareandmaintenanceofyourbatteryhas muchtodowithhowwellthisunitfunctions.Batterywiringandwaterlevelshouldbechecked monthly.Donotoverfill.Whenthecellsaretoofull,fluidwillseepoutwhencharging. Note:Thesurroundingtemperaturegreatlyaffectsthepowerreservewithinabattery. Example:Abatterythatis100%chargedat80°F(27°C)dropsto65%at32°F(0°C)At0°F(18°C),this batterywilldropto40%efficiency.
WARNING
LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES. KEEP SPARKS AND
FLAME AWAY FROM BATTERIES. DO NOT SMOKE WHILE CHARGING.
x Parkthemachineonalevelsurface. x PlugchargerintoACoutletuntilcharged. x Unplugcharger.

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Thechargerwillnotbeginchargingonseverelydischargedbatteries.Thiswillbeevidentbythethree indicatorsblinkingsimultaneously.

Figure5:BatteryChargerLEDDisplay

Charger LED Display Charging State

50%

0 to 50% charged 50% to 75% charged 75% to 100% charged
100% charged

Blinking On On On

Charge for flooded type batteries

NA

Charge for Sealed type batteries

NA

Abnormal Cycle

Off

WARNING

DO NOT OPERATE UNIT WHILE CHARGING. DO NOT DISABLE CHARGER INTERLOCK.

75%

100%

GEL

Off

Off

NA

Blinking

Off

NA

On

Blinking

NA

On

On

NA

NA

NA

Off

NA

NA

On

Off

Blinking

NA

CAUTION
NEVER ADD ACID TO BATTERY!

Thesolutionisatitsproperstrengthwhenthebatteryismanufactured.Usedistilledwaterandkeep

fluiduptoproperlevel.Whenrequired,watershouldbeaddedtobatteryaftercharging,unlesswater

levelisbelowtheplates.

Lubrication

Item

Specification

FrequencyofLubrication

Wheels

TeflonSpray

Quarterly

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Componentsrequiringadjustment Undernormaluse,nocomponentsshouldrequireadjustment.Contactthemanufacturerifadjustments
arerequired.

Examination,repair,replacementoflimitedlifecomponents Withproperuse,batterymaintenance,andregularinspection,therearenolimitedlifecomponentsthat
requireroutinereplacement.

Safetydevicesandsystemsrequiringchecks Checksafetyfunctionsaspartofdailyinspection.Checkthattheelectromagneticbrakesareholding.

Storage Afterperiodsofstorage,exposuretoextremesofambientconditionsheat,cold,moisture,dustetc.

inspectthemachine.RefertothePreDelivery/FrequentInspectionChecklistintheMaintenance

Manual.

MajorAlterationsorRepairs Anyalterationsmustbeapprovedbythemanufacturer.Majorrepairs,whichaffectthestability,
strength,orperformanceofthemachinemustalsobeapprovedbythemanufacturer,recorded,and
includemachineinspectionandtesting. Never attach pipe racks, material lifting devices, or make any

other alteration that is not part of the intended design of the machine.

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InspectionandRegularMaintenanceChecklists

CAUTION
FAILURE TO PERFORM INSPECTIONS AND PREVENTITIVE MAINTENANCE AT
RECOMMENDED INTERVALS MAY RESULT IN THE UNIT BEING OPERATED
WITH A DEFECT THAT MAY RESULT IN INJURY OR DEATH OF THE OPERATOR.
Regularinspectionandconscientiousmaintenanceisimportanttoefficienteconomicaloperationofthis machine.Itwillhelptoassurethatequipmentwillperformsatisfactorilywithaminimumofserviceand repair.Makechecksatthestatedintervalsormorefrequentlyifrequiredbylocaloperatingconditions. Thefollowinginspectionchecklistsarerequiredandincludedinthismanual: PreStart(Requiredbeforeoperationateachworkshift) MonthlyBatteryMaintenance Frequent(Requiredatintervalsnotmorethanthreemonths) PreDelivery/Annual(Requiredatintervalsnotmorethantwelvemonths) TheratedlifeofthemachineisLightIntermittentDuty(typicaluse10years,40weeksperyear,20hper week,5loadcyclesperh). MonthlyBatteryCare

WARNING
THISCHECKLISTMUSTBEUSEDATMONTHLYORAFTEREVERY100HOURSOFUSE.
FAILURETODOSOCOULDAFFECTTHESAFETYOFTHEOPERATOR.

MODELNUMBER_____SERIALNUMBER__
1. Keepinspectionrecordsuptodate. 2. Recordandreportalldiscrepanciestoyoursupervisor. 3. Adirtymachinecannotbeproperlyinspected.
YYes/AcceptableNNo/UnacceptableRRepaired
Description
MonthlyBatteryCare:
1. Removebatterycabinetcover.
2. Removebatterycapsandcheckfluidlevel.
3. Filleachcell(ifneeded)tosplitringwithdistilledwater.
4. Reinstallcaps.
5. Washalldirt,debris,acid,etc.,offbatterywhenevercorrosionisdetected.Usea
solutionof5tsp.bakingsodaperquartofwarmwater.
6. Coatterminalswithacommerciallyavailablecoating.

Y N R

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PrestartInspectionChecklist
WARNING
THISCHECKLISTMUSTBEUSEDATTHEBEGINNINGOFEACHSHIFTORAFTEREVERYSIXTO EIGHTHOURSOFUSE.FAILURETODOSOCOULDAFFECTTHESAFETYOFTHEOPERATOR.

MODELHB830CE

SERIALNUMBER__

Keep inspection records up-to-date.

Record and report all discrepancies to your supervisor.

A dirty machine cannot be properly inspected.

Y-Yes/Acceptable N-No/Unacceptable R-Repaired

Description

VisualInspections

Checkthattherearenodamaged,dented,orbentstructuralmembers.

Therearenolooseormissingparts.

Checkthatwarningandinstructionallabelsarelegibleandsecure.Ensurethatloadcapacityisclearlymarked.

Checktheplatformrailsandsafetygatefordamage.

Platformandbasecontrolsarenotmissing,damaged,ordisconnected.

Electricalcablesandwiresarenottorn,frayed,ordisconnected.

Hydraulichosesarenottornorloose,andtherearenoleaks.Checkthathosesandthecableshavenowornareasor

chafing.

Checkthehydraulicfluidlevelwiththeplatformfullylowered.

Checkthetiresfordamage.Checkthatwheelaxleretainingringsandsetscrewinrearwheelaretight.

Checkthatallsnapringsaresecureingroovesonpivotpins.

FunctionalTests

Gateclosesautomaticallyandlatches(alignmentcanbeadjustedwithscrewontoeboardorrailingifnecessary).

PlatformControls:Checkallswitchesandpushbuttonsforproperoperation.

EmergencyStop(Stopsallmovement)

DriveEnable(Mustbeactivatedtodrive)

Joystick(Returntoneutral,drivesforward,reverse,left,right)

LiftEnable(Mustbeactivatedtoelevate)

RockerSwitch(Elevates,Lowers)

Horn

Tilt&OverloadLEDIndicators

BaseControls:Checkallswitchesandpushbuttonsforproperoperation.

EmergencyStop(Stopsallmovement)

KeySwitch(SelectsPlatformControl,GroundControl,orOff)

Up/DownRockerSwitch(Elevates,Lowers)

Hourmeter(DisplaysDriveHours)

Alarms(Notdamaged,soundsfordescent,overload)

LED(Flasheswhenoverloaded)

Wheels:Frontandrearwheelsrotate,pivotfreely.

Drivesinslowspeedwhenelevated.

Brakes:Machinestopswhenjoystickreleased.

Potholeguardsdeployandlockwhenplatformisraised.

Liftdoesnotelevatewhenpotholeguardsareblocked.

YNR

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FrequentInspectionChecklist

WARNING

AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED AND ADJUSTED TO MANUFACTURER’S REQUIREMENTS BY A QUALIFIED MECHANIC PRIOR TO EACH SALE, LEASE, OR RENTAL, AND EVERY
3 MONTHS OR 150 HOURS, WHICHEVER COMES FIRST.

MODELNUMBER___SERIALNUMBER__
x Checkeachitemlistedbelow. x Useproperoperating,service,andmaintenancemanualforspecificinformationandsettings x Ifanitemisfoundtobeunacceptablemakethenecessaryrepairsandcheckthe”repaired”box. x Whenallitemsare”acceptable”,theunitisreadyforservice.

Description

VisualInspections

PerformallchecksonthePreStartInspectionChecklist.

Inspecttheconditionofhydraulicfluidinreservoir.Oilshouldhaveaclearambercolor.

Inspecttheentiremachineforsignsofdamage,brokenwelds,loosebolts,orimproperrepairs.(Check

forcorrosion,cracking,abrasion,etc.)

Checkthatallsnapringsaresecureingroovesonpivotpins.

Checkiftiresareleaninginorout.

Checkelectricalmotorbrushes(every150hours)

Verifythatmaintenanceandinspectionrecordsareuptodate.

FunctionalTests

PerformallchecksonthePreStartInspectionChecklist.

Functionsoperatesmoothly.

Functionsoperateoverfullrangeofmotion.

ElevatedandLowereddrivespeedsdonotexceedspecificationslistedinOperatorsmanual.

EmergencyLowering–Manualoverridefunctionsproperly.

GroundControlsoverrideplatformcontrols.

Checkthattheplatformdoesnotdriftdownwithafullload.

Wheelslubricatedifneeded.

Comments:

Y N R

DATEINSPECTEDBY____

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PreDelivery/AnnualInspectionChecklist
WARNING
AERIALPLATFORMSSHALLBEINSPECTED,SERVICEDANDADJUSTEDTOMANUFACTURER’SREQUIREMENTSBYAQUALIFIED
MECHANICPRIORTOEACHSALE,LEASE,ORRENTAL,ANDEVERY12MONTHS.

MODELNUMBER:HB830CESERIALNUMBER__

x Checkeachitemlistedbelow. x Useproperoperating,service,andmaintenancemanualforspecificinformationandsettings x Ifanitemisfoundtobeunacceptablemakethenecessaryrepairsandcheckthe”repaired”box. x Whenallitemsare”acceptable”,theunitisreadyforservice.

Check

Y N R

Check

Base: Inspect roller tracks for damage All frame bolts tight Pump Secure DC motors secure Battery Hold Downs Secure Batteries Fully Charged Wheels: Snap Rings Secure Wheels: Bolts/Nuts Tight Maintenance Locks: Pins in cabinet All Shields/Guards in place Hydraulic Oil Level 1″ from top Check all hydraulic hoses for leaks Check all hydraulic fittings for leaks Scissors: Broken Welds Bent Beam Members All rollers Turn Freely Ret. Rings Secure On Pivots Broken welds Platform: All rails in place/secure No bent rails No broken welds 110V outlet safe/working (if installed) Entrance gate Closes Freely Operator/Service Manual Included Cables in place/secure Extending platform extends freely Extending platform Locks in Stowed Position ExtendingplatformLocksinExtendedPosition Comments:

Decals: Legibility Correct capacity noted Proper placement quantity Wiring: Switches secure Contactor(s) secure Tight on terminals (No loose wiring) Functions: Drive, Lift, Steer Functions Operational Emergency Stop Breaks Circuits Slow Speed limit switch Set properly Emergency Down Operational Pothole guards deploy when platform Pothole interlock functions correctly Brakes: Operational Tilt sensor Functional Warning Horn Alarms Motion Alarms Functional Hour meter operational Battery indication operational Verify Overload Calibration Battery Charger Secure/Operational

YNR

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TechnicalReferences
JoystickServiceFlashCodes

TheamberServiceIndicatorLEDdisplays diagnosticcodes.

Asequenceofflashes,separatedbyapause,followedbyarepetitionofthesequence.Thenumberof

flashesindicatesacondition.

FlashCode Description

Notes

1

UserFault

Possiblestalltimeoutorusererror.Releasethejoystickto

neutralandtryagain.

2

BatteryFault

Trychargingbatteries.Batteriesmayrequirereplacing.Check

batteriesandcables.

3

LeftMotorFault

Checkleftmotor,connections,andcabling

4

RightMotorFault

Checkrightmotor,connections,andcabling.

5

LeftParkBrakeFault Checkleftparkbrake,connections,andcabling.

6

RightParkBrakeFault Checktherightparkbrake,connectionsandcabling

7

RemoteFault

ChecktheCommunicationsBusconnectorsandwiring.

ReplacetheRemote(Joystick).

8

PowerModuleFault ChecktheCommunicationsBusconnectorsandwiring.

ReplacethePowerModule.

9

CommunicationsFault Onecauseofthiserroriswhentheunitispowereddown

withoutturningoffthejoystick(i.e.usingtheemergencystop).

Toclear,withthemachineon(usingthekeyswitch),turnthe

joystickoffandbackon(joystickon/offbutton).

Checkthatbatteryvoltageisgreaterthan17V.ChecktheBus

Cable.ReplacethePowerModule.ReplacetheRemote

(Joystick).

10

UnknownFault

Checkallconnectionsandwiring.Contactmanufacturer.

11

IncompatibleRemote TheRemoteisincompatiblewiththePowerModule.Ensure

thatthecorrectpartnumberisused.

Seealso”UpperControlBatteryGaugeIndicator”codeslistedintheOperator’sManual.

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ControlModule–GP102HelpMessages
WhentheEZcalhandhelddeviceisconnectedtotheGP102controlmodule,thefirstmenuavailableis”HELP”­ justpresstheENTERbuttontoseeamessagedescribingthecurrentstatusoftheGP102;thiscanbeveryhelpful indiagnosingproblemswiththesystem.WhenanEZcalisunavailable,anLEDontheGP102flashestoprovide limiteddiagnostics(seeAppendixFour). Thefollowingmessagesmightbedisplayed: EVERYTHINGOK TheGP102isinplatformmodeanddetectsnoproblems.Ifproblemsarebeingexperiencedwiththesystem,use theDIAGNOSTICSmenustocheckforfaultysensorsand/orswitches.LEDonsteady. INGROUNDMODE! TheGP102isingroundmodeanddetectsnoproblems.IMPORTANT:Normallytheoverloadcutoutsystemis inhibitedingroundmode.Thevehicleshouldnotbeusedtoraiseheavyloadsingroundmode,incasethe platformisoverloaded.LEDonsteady. ARMGUARDACTIVE! TheGP102hasstoppeddescentattheArmguardheight,andisdelayingto”givetheoperatortheopportunityto seewhetherpersons…couldbeinjured”(perEN2805.4.4).Vehiclemovementwillcontinuetobestoppedafter thedelayuntilallfunctionsarereleased.LEDflashcode4. B+SUPPLYTOOLOW TheGP102isdesignedforuseon12Vand24Vbatterypoweredvehicles;itcannotoperatewithasupplybelow about9V.The”BATTERY”voltagecanbecheckedinthe”SENSORS”menu(availableinthe”DIAGNOSTICS”menu). LEDflashcode7. DRIVE/LIFTSELECTINPUTSFAULTY! Neitherthedriveselect(P27)northeliftselect(P28)inputisactive,orbothareactive­theGP102cannot determinethevehicleuse.Allvehicleoperationwillbepreventeduntiltheproblemiscorrected.LEDflashcode2. ELEVATIONSWITCHSHIFTED? TheGP102usestheelevationswitchincombinationwiththeheightsensortoensurecorrectfunctionalityofboth; anyofthefollowingfaultsmaybedetected:
x TheelevationswitchshouldchangestatenearthepointatwhichitdidduringloadcalibrationAllvehicle operationwillbepreventeduntiltheproblemiscorrected.LEDflashcode4.
ELEVATIONSWITCHSTUCK? TheGP102usestheelevationswitchincombinationwiththeheightsensortoensurecorrectfunctionalityofboth; anyofthefollowingfaultsmaybedetected:
x Whentheplatformiselevated,themeasuredheightshouldbeabovethatstoredduringload calibration.
x Whentheplatformisnotelevated,themeasuredheightshouldbebelowthatstoredduringload calibration.Allvehicleoperationwillbepreventeduntiltheproblemiscorrected.LEDflashcode4.
EMSINPUTSFAULTY! TheEMSplatform(P21)andEMSground(P22)inputsareeitherbothactiveorbothinactive­theGP102cannot determinewhethertobeinplatformorgroundmode.Allvehicleoperationwillbepreventeduntiltheproblemis corrected.LEDflashcode2. FACTORYOVERRIDE Toallowvehiclemovementduringmanufacture,theGP102isdeliveredina”FACTORYOVERRIDE”statewhich disablesallfunctionality.Thefirstloadcalibration(evenifnotcompleted)willterminatethisstate.LEDflashcode 15. FAULT:BADTILTSENSOR TheGP102hasdetectedthatitsintegraltiltsensorisfaulty­themodulemayneedtobereplaced.IMPORTANT:If theGP102isinstalledincorrectly,thisfaultmayoccurerroneously.LEDflashcode8. HEIGHTNOTCALIBRATED Duringthefirstphaseofloadcalibration(“DYNAMIC”),theGP102calibratestheminimumandmaximumoutputof theheightsensorsothatplatformheightcanbedetermined.Thiscalibrationmustbesuccessfullycompleted!LED flashcode1. IDLETIMEOUTACTIVE!

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Ifconfigured,theGP102willturnoffallitsoutputsafterasettimewithnovehiclefunctionsoperated;thissaves batterypowerandsilencesanyalarmstillsoundingwhenthevehiclewasleft.Anyvehiclefunctionwillendthe idletimeoutandrestorenormaloperationoftheGP102outputs.LEDstaysoff. INVALIDHEIGHT­CHECKSENSORS Thereisaproblemwhichpreventsthevehicleheightbeingdetermined;theremaybeafaultwiththeheight sensor,orthevehiclemayhavebeenmodifiedordamagedsincethelastcalibrationoccurred.Allvehicle operationwillbepreventeduntiltheproblemiscorrected.LEDflashcode9. INVALIDLOAD­CHECKSENSORS Thereisaproblemwhichpreventstheestimatedloadbeingdetermined;theremaybeafaultwiththeheight sensorortheloadsensor,orthevehiclemayhavebeenmodifiedordamagedsincethelastcalibrationoccurred. Allvehicleoperationwillbepreventeduntiltheproblemiscorrected.LEDflashcode6. LOADNOTCALIBRATED Duringthesecondandthirdphasesofloadcalibration(“LOADED”and”EMPTY”),theGP102calibratesthelift cylinderpressureatvariousheightscorrespondingtoafullyloadedandunloadedplatform.Thiscalibrationmust besuccessfullycompleted!LEDflashcode1. NOLASTCALDATE! Attheendofloadcalibration,theGP102promptsforentryofthecurrentdatetoaidinvehiclemaintenance.A nonzerodatemustbeentered!Whenload(re)calibrationisbegun,thelastCALDATEiserasedandcannotbere entereduntilcalibrationiscompleted;thisensuresthatapartlycalibratedvehiclecannotbeoperated.LEDflash code1. P34SHORTTO0V? TheGP102startuptestsdetectedthatsomethingisoverloadingtheoutputonP34.Allvehicleoperationwillbe preventeduntiltheproblemiscorrected.LEDflashcode5. P34SHORTTOSUPPLY? TheGP102startuptests(orthecontinuousmonitoringduringanypreventionofvehiclemovement)detectedthat somethingisprovidingapermanentsupplyonP34(defeatingtheinternalcutout).Allvehicleoperationwillbe preventeduntiltheproblemiscorrected.LEDflashcode3. P36SHORTTO0V? TheGP102startuptestsdetectedthatsomethingisoverloadingtheoutputonP36.Allvehicleoperationwillbe preventeduntiltheproblemiscorrected.LEDflashcode5. P36SHORTTOSUPPLY? TheGP102startuptestsdetectedthatsomethingisprovidingapermanentsupplyonP36(defeatingtheinternal cutout).Allvehicleoperationwillbepreventeduntiltheproblemiscorrected.LEDflashcode3. P41ORP51SHORTTO0V? TheGP102startuptestsdetectedthatsomethingisoverloadingthe5VsupplyprovidedonP41orP51.Allvehicle operationwillbepreventeduntiltheproblemiscorrected.LEDflashcode7. TESTINGHWFS WhentheGP102ispoweredup,itcarriesoutvariousteststoensurethatitisfunctioningsafely. TOOHIGH­DRIVEPREVENTED Adrivefunctionhasbeenselectedbuttheplatformisraisedabovethe”MAXDRIVE”setting.Thedrivefunction willbepreventeduntiltheplatformislowered.LEDflashcode8. TOOHIGH­LIFTUPPREVENTED Thelift/upfunctionhasbeenselectedbuttheplatformisraisedabovethe”MAXLIFT”setting.Thelift/upfunction willbepreventeduntiltheplatformislowered.LEDflashcode8. UP/DOWNSELECTINPUTSACTIVETOGETHER! Theupselect(P23and/orP25)andthedownselect(P24and/orP26)areactivetogether­theGP102cannot determinethevehicleuse.Allvehicleoperationwillbepreventeduntiltheproblemiscorrected.LEDflashcode2. VEHICLEOVERLOADED Theestimatedloadintheplatformexceedsthe”OVERLOADAT”settinginthe”ADJUSTMENTS””LOAD”menu.The GP102willactivatethecutouttopreventvehicleoperationuntiltheplatformloadisreduced.LEDflashcode8. VEHICLETILTED Eitherthe”X”or”Y”tilt(measuredbytheGP102integraltiltsensor)exceedsthe”XTRIP”or”YTRIP”settinginthe “ADJUSTMENTS””TILT”menu.LEDflashcode8.

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WAITINGFORB+ONP212

ThesupplyonP212providespowerfortheoutputsP31/2/3/4.TheGP102cannotfunctionifthesupplyisnot

present.SincethesupplyonP212isswitchedtoP34,vehicleoperationwillbeprevented.LEDflashcode7.

WAITINGFORNEUTRAL

WhentheGP102ispoweredup,allcontrolsmustbeinneutraltoallowsafetestingofthefailsafeoutput;no

functionsarealloweduntiltestingiscomplete.LEDflashcode2.

ControlModuleFlashCodes

TheGP102hasabuiltinLEDtoprovidesimplediagnosticswhennoEZcalisavailable.Pleasenotethattheuseof

anEZcalprovidessignificantlybetterdiagnosticsthroughtheHELPmessages(seeAppendixThree).AnEZcalisalso

necessarytocalibrateaGP102.

LEDonsteady

ThisindicatesnofaultwiththeGP102

LEDoffalways

ThisindicatesnopowertotheGP102,oridletimeout­activatealiftordrivefunctiontocanceltheidle

timeout.

LEDflashcode1

ThisindicatestheGP102hasnotbeenproperlycalibrated.

LEDflashcode2

ThisindicatesafaultwiththeswitchinputstotheGP102.CheckwiringtoconnectorP2.

LEDflashcode3

ThisindicatesafaultwiththeshutdownoutputsoftheGP102­ashorttothesupplyhasbeendetected.

CheckwiringfrompinsP34andP36.

LEDflashcode4

Thisindicatesthatarmguardisactive,orthatthereisafaultwiththeelevationswitch­theGP102

verifiescorrectopeningandclosingoftheelevationswitchagainsttheheightsensor.Checkingthe

elevationswitchonP210.Iftheheightsensorhasbeenadjustedorreplaced,repeattheCALIBRATE

HEIGHTprocedure.

LEDflashcode5

ThisindicatesafaultwiththeshutdownoutputsoftheGP102­ashortto0V(ground)hasbeendetected.

CheckwiringfrompinsP34andP36.

LEDflashcode6

Thisindicatesafaultwiththeloadmeasurement­checkthepressuretransducerandwiringfromitto

connectorP4.

LEDflashcode7

ThisindicatesafaultwiththesupplytotheGP102­checkbatterysupplyatleast8VonpinP212;also

checkthatthereisnotashortto0V(ground)onpinP41.Ifloadcellsorstraingaugesareconnectedto

P5A/P5B/P6A/P6B,disconnectthem­ifthefaultchangesthenoneormoreisshortingthesupplyoneach

pin1.

LEDflashcode8

Thisisnotafault­itindicatestheGP102haspreventedafunction;functionscanbepreventedifthe

platformisoverloaded,ifthemachineistiltedtoofar,oriftheplatformistoohigh.

LEDflashcode9

Thisindicatesafaultwiththeheightmeasurement­checktheheighttransducer(EZfit)andwiringfromit

toconnectorP4.

LEDflashcode10

ThisindicatestheGP102iscarryingoutstartuptests.

LEDflashcode15

ThisindicatestheGP102isin”FACTORYOVERRIDE”(seeAppendixNine)andoverloadfunctionsare

disabled­thisaidsmanufacturebyallowingvehiclemovementbeforethemachineisbuiltsufficientlyto

becalibrated.

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WIRING DIAGRAM MAIN POWER/SAFETY CIRCUIT

WIRING DIAGRAM MAIN POWER/SAFETY CIRCUIT

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WIRING DIAGRAM DRIVE CIRCUIT

WIRING DIAGRAM DRIVE CIRCUIT

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WIRING DIAGRAM ELEVATE/LOWER CIRCUIT

WIRING DIAGRAM ELEVATE/LOWER CIRCUIT

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Does the machine have any function:
(Drive, Steer Elevate/Lower)

No

Are the batteries

connected?

Yes

Check per wiring diagram.

Is master disconnect switch open?

Yes

Is key switch turned on?

on?

Yes

Are both E-Stop buttons off?

Yes

Is unit in Sleep Mode?

No

Is Upper Control plugged in?

Yes Is charger plugged in?

Yes, but some function(s) are not working properly

Connect batteries. See wiring diagram & battery
connection sequence.

No Close Switch.

No

Turn key switch on

n

No

Reset E-Stop buttons. Pull out at both upper control and
lower control locations.

Turn the power off and back on using the key switch at the
base controls.

No

Yes

Connect Upper Control box.

Unplug charger. Unit will not operate while charging.

Does Platform Control Display a
Fault Code?
Check Component or Condition
Referenced by Fault Code

Are the batteries fully charged?

Yes

No
(Check voltmeter at lower control or check voltage across battery terminals using voltmeter/multi-meter) Charge batteries.

If batteries do not take charge

No

Is short protection fuse at pump blown?
Yes
Replace Fuse

Yes

Is unit overloaded?

No

Yes

Remove load. Safety function activated.

Replace batterie Or
Replace charge (Load test batteries, individually, disco

atteries
harger disconnected from machine)

Check for loose wiring connections. Check for ground connection at pump. See wiring diagrams. Check for continuity in connections use Voltmeter/
Multi-meter at 400V setting.
Still no functions?

See Drive & Steer Problems Flowchart

See Elevating & Lowering Problems Flowcharts

Is there a different problem?

Contact CEI for further troubleshooting

Contact CEI for further troubleshooting Consider charger failure (interlock contacts)

SUPO-613E HB-830CE Troubleshooting Flowchart

Revision A: Initial Release

06/01/2010

Revision B: Added Sleep Timer

06/29/2010

Part #SUPO-613E REV J

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Part #SUPO-613E REV J

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Does the machine drive?
(Elevate, Lower, and Steer OK)
Yes, but not properly
Check connections at both pump and board. See wiring
diagrams.

Is there a trouble code displayed?

Is either or two brakes manually released?

No

Is either of two brake switches damaged or
disconnected?

No

Is drive unit da unit damaged?

No

Are all connections to drive joystick and drive control board secure?

Yes

Is there moisture or corrosion in any connections?

No

Replace drive control board and/or joystick.

Refer to trouble code table

Yes
Flip brake handle(s) at rear of machine to engage brakes.

Yes
Replace brake switch. Note that brake limit switch tabs are delicate. Use caution not to break off.

Yes Yes Replace driv ce drive unit

Driving slowly?

Are batteries fully charged?

Are brakes hot?

No Reconnect
Is a drive motor damaged?

Yes
Allow to dry for 24 hours and try again. Board probably will need replacement. Apply dielectric grease to connectors at
main wire harness.
Replace drive motor.

Still no drive?
Contact CEI for further troubleshooting. Consider brake damage, broken joystick handle (drive enable), bad hour meter, loose connections in lower and upper control

Drives slow when lowered?

If resistor is installed, check using Ohmmeter/Mult r/Multi-meter (400 setting). Resistance across resistor should be a d be approx. 4 )

Is mode limit switch

damaged or blocked with

Yes

debris?

Clean any debris from limit switch area. Check for proper connection inside limit switch. (See wiring diagram).
Replace mode limit switch.

Contact CEI for further troubleshooting. Consider board failure or incorrect wiring.

Drives fast when elevated?
Does not drive when elevated?

Do pothole guards and lock deploy properly?

Yes

Clean any debris from pothole arm mechanism
Is machine tilted?

Is mode limit switch tch damaged or blocked with d with
debris?

Clean any debris from limit switch area.

Yes

Check for proper connection inside limit switch. (See wiring diagram).

Replace mode limit switch.

Contact C tact CEI for further troubleshooting. Consider board board failure, pothole interlock limit switch
failure

Contact CEI for further troubleshooting. Consider board failure or loose wiring.

Drives intermittently?

Check wiring connection integrity.

Is there moisture or

or

corrosion in any

connections?

Allow to dry for 24 hours and try again. Board probably will need replacement. Apply dielectric grease to connectors at
main wire harness.

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Part #SUPO-613E REV J

Contact CEI for further troubleshooting. Consider board failure
SUPO-613E HB-S830CE Troubleshooting Flowchart Drive Problems Revision A: Initial Release 06/01/2010
Page 33 of 42

Does machine raise/ lower?

No

Does pump operate?

Yes

Is emergency down valve open?

Is hydraulic fluid low uid low?

Is down valve stuck open?

Is up/down switch damaged?

Yes, but not properly
Check GP102 for flash codes and
diagnose if possible.

No Check for power connection. See Main Troubleshooting

Close emergency down valve or cable connections

Is power solenoid damaged?

Replace solenoid.

With platform lowere owered, fill pump reservoir to 1″ b to 1″ below
top of reservoir ervoir

Flush valve by simultaneously pressing up switch at base and down switch on platform control for 30 sec.

Replace rocker switch at upper or lower control.

Are diodes functioning properly?

Measure resistance across diode–Ohm meter/multi-meter at 40 k se k setting. With black lad on stripe side and red on other side, should get a resistance reading. Switch leads, no reading. Replace bad diode.

Contact CEI for further troubleshooting.

Replace pump assembly

Ascent speed slow or erratic?

Are any structural members bent?

Starts elevating, then stops?
Will not descend?

Contact manufacturer to arrange replacement.
Are pothole guards blocked?
Remove obstruction.
Has key switch been turned off?

Is battery fully charged?

Is emergency down valve open?

Is t Is there a restriction in hydraulic hose?

Charge battery.
Is pothole limit switch functionning?

Close emergency down valve.
Replace limit switch or repair
connections.

Rep Replace hydraulic hose.

Flush down valve by simultaneously pressing up switch
at base and down switch on platform control for 30 sec. There may be foreign matter
lodged.

Check integrity of electrical connections, There may be a loose connection or momentary
short.

Is an E-Stop activated?

Is battery charged?

Replace down coil.

Check for loose electrical connections.

Replace pump. May be worn or defective.

Turn key to on position.

Pull out emergency stop button at upper and lower controls.

Charge batteries.

Creeps down?

Is emergency down valve open?

Foreign matter lodged in up or
down valve?

Faulty down valve?

Electrical problem?

Damaged cylinder or damaged seal in cylinder?

Coil mounting nut too tight?

Faulty check valve in pump?

Part #SUPO-613E REV J

Disassemble and clean. Look for residue in screen and on O-ring or damage to O-ring.

Disconnect coil. Check if unit stop it stops drifting. Check voltage at coil–sho –should
be 0 V when not energized. ed.

Nut should only be lightly snug: 30 in.-lb. Replace coil and lightly
tighten nut.

Close emergency down valve. Check cable connections.

Replace down valve.

Run unit up and t
Might be able to re walls inside cylinde

and then check for oil flow out of return line. Bad cylinder seal if oil is flowing from return line.
to repair with seal kit;, probably need to replace cylinder. If ylinder are scratched or pitted, cylinder needs replacement.

Page 34 of 42

Part #SUPO-613E REV J

Listen carefully near motor when not energized–may be running
backwards. Replace pump
SUPO-613E HB-S830CE Troubleshooting Flowchart Elevate & Lower Problems Revision A: Initial Release 0P6a/0g1e/23051o0f 42

ReplacementParts

CAUTION
USEONLYMANUFACTURERAPPROVEDREPLACEMENTPARTS.USEOFNONOEMPARTSWILL VOIDWARRANTY.

DANGER
REPLACEMENTOFTHEFOLLOWINGCOMPONENTSWILLAFFECTTHESTRENGTH,STABILITY, ORSAFETYFUNCTIONOFTHEUNIT:BATTERY,HYDRAULICCYLINDER,JOYSTICKAND CONTROLMODULES,ANDALLSTRUCTURALCOMPONENTS.
Listedbelowarereplacementpartsthatmaybeavailableandlistedforreference.Theserepresent currentrevisions.Refertoourwebsite,www.hybridlifts.comformorecompletepartlistingsandearlier revisions.Severalpartsaremodel,serialnumber,ormanufacturedatespecific.Contactyourdealerfor replacementpartavailabilityandpricing. SafetyandControlDecals RefertoOperator’sManualfordecalpartnumbersandlocations.

Covers/Other

Item#

Part#

Description

1

1000500201

Cover,Side

2

HARD633C

CabinetLatchCam

3

HARD633B

CabinetLatchHandle

4

1000103001

Step

5

1000500701

Cover,PumpTop

6

1000500201

Cover,Side

7

1000500601

Cover,PumpEnd

Part #SUPO-613E REV J

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Part #SUPO-613E REV J

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MainPower/SafetyCircuit

DriveCircuitParts

Item# 1 2 3
4 5 6 7 8 9 10 11 12 13 14 15 16 17 NotPictured NotPictured NotPictured NotPictured

Part# NA NA (ELEC047)
1000106550 1000106450 ELEC645 ELEC6391 ELEC551 ELEC071KIT ELEC6331 ELEC633 ELEC071KIT ELEC073E ELEC073E1 ELEC819 1002101051 1002101351 SUBA13 ELEC6702 1002100193 1002101099

Description B”Ground”ConnectiononPump B+PowerConnectiononPump Notavailableasareplacementpart.Replacewith12V,Group27DeepCycle MarineBattery.Replacementweightmustbeminimum50lb. DriveControlModule,ProgramSpecifictothisModel/SeriesOnly LoadControlModule(GP102),ProgramSpecifictothisModel/SeriesOnly BatteryCharger ChargerCord(NEMA515P/IED320C13) Joystick EmergencyStopButtonwithContactBlock MasterPowerSwitchLever MasterPowerSwitch EmergencyStopButtonwithContactBlock KeySwitch SpareKey SleepTimerRelay LowerControlAssembly UpperControlAssembly MainCable 20AAGCFuse BatteryCableKit DrivePowerCableKit

Part #SUPO-613E REV J

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Item# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 (NotPictured)

Part# 1000108202 1000106302 HBPH13 1000102004 HBPH7P ELEC1232 NA 1000106450 ELEC6273R ELEC6274 ELEC6273L ELEC8263R ELEC604&ELEC871 ELEC551 ELEC602&ELEC072 ELEC8263L WHEE707 ELEC6102 ELEC631 WHEE706&HARD0012 ELEC809

Description Caster LimitSwitchPlate GuideBlock RetainingSleeve PHLock LimitSwitch BrakeConnectionTerminals DriveControlBoard(specifictothismodel/seriesonly) Brake(Left) BrakeMicroswitch Brake(Right) ElectricDriveMotor(RightSide) HornButton&ContactBlock/Base Joystick DriveEnableButton&ContactBlocks ElectricDriveMotor(LeftSide) Wheel,10” HourMeter Relay Wheel,8″&Bearing 120OhmResistor

Part #SUPO-613E REV J

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Elevate/LowerCircuitParts

Part #SUPO-613E REV J

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Item# 1 2 3 4
5 6 7 8 9 10 11 12 13 14 15 16 16 16 17 18 19 20 21 22 23 24 26 27 28 29 30 31 32 33 34 35 (NotPictured)
(NotPictured) (NotPictured) (NotPictured)

Part# HYDR0503 1000101701 HBM215P 1000106450
1002100351 ELEC647 HARD644 ELEC133B ELEC6353 ELEC635 1000101601 HYDR6661 1000104401 HYDR664 HYDR665 HYDR0072E HYDR0072E1 HYDR0072E2 LASM115P HARD650 HYDR044FL3 ELEC648 HYDR6005 ELEC636 ELEC636 ELEC602&ELEC871 ELEC133B HBPH13 1000102004 HARD702 HBPH7P HARD701 1000106302 1000105902 LASM220P ELEC1232 (HYDR032)
HYDR625 HARD022 ELEC816

Description HydraulicPump PotholeBarR MaintenanceLockPin LoadControlModule(GP102),ProgramSpecifictothis Model/SeriesOnly HydraulicCylinderAssembly AngleTransducer LowFrictionCable(EDown) Up/DownRockerSwitch Alarm,Overload Alarm,Descent PotholeBarL 24VSolenoid PumpMountPlate 18VCoil UpValve DownValvewithCoil Coil,24V DownValve EDownValveActuator ShaftCollar,7/16 HirschmannConnectorwithDiode PressureTransducer HighPressureHydraulicHose TiltindicatorLED OverloadIndicatorLED LiftEnableButton&ContactBlocks Up/DownRockerSwitch GuideBlock PHRetainingSleeve Spring PHLock Spring LSPlate PHPickUpArm PHArm LimitSwitch HydraulicFluid Notavailableasareplacementpart.ReplacewithFlomite

150,DexronII,MobilDTE2,orequivalent. PressureCompensatedFlowControlValve

RetainingRing TimeDelayRelay

Part #SUPO-613E REV J

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Warranty
LIMITED WARRANTY ­ Warranty Statement –Outside North America
Custom Equipment, Inc. (the “Company”) warrants that all new units of equipment manufactured and sold by it conform to the Company’s latest published specifications. Also, that all purchased components and sub- assembled parts and assemblies shall be free from defect in material and/or workmanship for a period of 24 months from the date a new unit is placed into service, with the exception of batteries which are covered by the battery manufacturer for a period of ninety (90) days (pro-rated for one (1) year) on batteries. Further, that all structural components manufactured, purchased, and installed by Custom Equipment, Inc. shall be free of any defect in material and/or workmanship for a period of 60 months from the date a new unit is placed into service.
If the equipment owner/end-user experiences a failure or deficiency within the specified warranty period they must promptly notify an authorized Dealer service repair facility. Custom Equipment’s warranty policy requires that ALL warranty claims parts be held for inspection for up to six months or returned to us in a timely fashion if requested. Parts will be requested when we will be returning these parts to our vendor fore credit.
During the Warranty period, Custom Equipment, Inc. reserves the right to replace, repair, exchange, or to provide a new, used, or rebuilt component, assembly, sub-assembly, or weldment at their discretion, dependent upon circumstance, situation, and/or availability. For battery warranty, call the number listed on the battery for further instructions.
This Warranty Policy does NOT cover damage caused by; shipment, misuse of unit (includes operation beyond Factory established limits, loads, and/or specifications), failure to properly service and maintain the unit in accordance with the Company’s manuals or Factory Service Bulletins. Custom Equipment, Inc. DOES NOT accept any responsibility for alterations or modifications to the unit, or, damages caused by any natural disasters (such as fire, flood, wind and lightning).
THE PREVIOUS WARRANTY STATEMENT IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
In no event shall the Company be liable for any indirect, incidental, consequential, or special damage (including without limitation to loss of profits, loss of revenue, cost of capital, cost of substitute equipment, downtime, examination fees, claims of third parties, and injury to person or property) based upon any claim of breach of warranty, breach of contract, negligence, strict liability in tort, or any other legal theory. This limited warranty statement recognizes the risks and limitations of product failure between Custom Equipment, Inc. and the Buyer.
This written warranty is also understood to be the complete and exclusive agreement between the parties, superseding all prior agreements, oral or written and all other communications between the parties relating to the subject matter of this warranty. No employee, agent or distributor of the Company, or any other person is authorized to state or imply any additional warranties on behalf of the Company, nor assume for the Company any other liability in connection with any of its products, unless made in writing, dated, and signed by an officer of the Company.

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References

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