Hydro-Smart HSPS190MTH Integrator and Zone Panels Instruction Manual

Hydro-Smart HSPS190MTH Integrator and Zone Panels

Product Specifications

• Product Name: Hydro Smart Integrator and Zone Panels
• Manufacturer: Hydro Smart
• Website: www.hydro-smart.com
• Tech Support: 763-331-3066
• Email: info@hydro-smart.com

Product Overview

The Hydro Smart Integrator and Zone Panels provide a comprehensive solution for zoning by pumps/valves. The system includes various components such as entry fill, exit fill, purge tee, air eliminators, flow rate meters, and manifold for efficient operation.

Before Filling Instructions:

1. Connect hoses to the system as per the diagram provided.
2. Ensure the purge tee is in the vertical position.
3. Close the air eliminator by turning the air stem cap clockwise.
4. Verify that all flow meters are fully open and loops are closed on the manifold.
5. Ensure air eliminator valves are closed and return/supply shutoff ball valves are in the open position.

Filling, Purging, and Pressurizing Instructions:

Filling the System:

1. Open the first loop and turn on the transfer pump to fill the system with fluids.
2. Observe air bubbles dissipating in the bucket for air removal.
3. Close each loop after purging air until all loops are purged.

Purging:

1. Close off the fill exit point valve to allow pressure to rise.
2. When the supply pressure gauge shows 16-22 PSI, close off the fill entry point.

Frequently Asked Questions

Q: What should I do if the unit is damaged?

A: If the unit is damaged, do not return it to the store. Please call Hydro Smart at 763-331-3066 for troubleshooting, returns, or replacement parts.

Q: How much tubing will I need for the system?

A: Approximately 1 gallon of fluids is needed for every 100 feet of 1/2-inch tubing.

WARNING AND STEPS

WARNING

Do not plug in the control cord until all fluids are introduced and thermostat connection(s) are finished

DAMAGES – If the unit is damaged, do not return to the store. Please call 763-331-3066 for troubleshooting, returns, or replacement parts.

• STEP 1 – Mount Integrator Panel onto wall with four 1/4” x 1 – 1/2” Lg wood screws. Utilize the slots on the top and bottom of the integrator panel and zone panel (When zoning by Pumps/Valves)
• STEP 2 – Install Supply and Return lines to and from panel to boiler. Use Type L Copper or Oxygen Barrier PEX tubing.
• STEP 3 – Install Supply and Return lines to and from panel to emitters (Manifold(s)) . Connect the integrator panel to zone panel (When zoning by Pumps/Valves) Use Type L Copper or Oxygen Barrier PEX tubing.
• STEP 4 – Introduce fluids into the system and purge air out of the system.
• STEP 5 – Install low voltage thermostat (HSRadThermostat Model or compatible thermostat)
• STEP 6 – Plug in the cord and activate the thermostat. Acknowledge the following:
• A. Both circulator pumps running.
• B. Boiler energized and provided heat.
• C. Observe gauges for the performance of the system (Pressure & Temperature).

OVERVIEW AND SUPPLIES

WHAT YOU’LL NEED:

• 1/2 HP Transfer Pump
• 5 or 10 Gal. Bucket
• 3 – (6ft) Washing Machine Hoses
• System Fluids (Distilled Water/Propylene Glycol)*

NOTE: 100 feet of 1/2” tubing will require approx. 1 gallon of fluids

SYSTEM OVERVIEW

PANEL/SYSTEM

• A ENTRY FILL
• B EXIT FILL
• C PURGE TEE
• D AIR ELIMINATOR

MANIFOLD

• E RETURN SHUTOFF BALL VALVE
• F SUPPLY SHUTOFF BALL VALVE
• G LOOP VALVES
• H FLOW RATE METERS
• I RETURN AIR ELIMINATOR
• J SUPPLY AIR ELIMINATOR

SYSTEM EXTRAS

• K 1/2 HP TRANSFER PUMP
• L WASHING MACHINE HOSES (3 – 6FT)
• M SYSTEM FLUIDS (DISTILLED WATER/ PROPYLENE GYCOL)

PANEL DETAILS

MANIFOLD

BEFORE FILLING

BEFORE FILLING THE SYSTEM
ON THE SYSTEM

1. Connect Hoses to the System

   • Attach Hose 1 to the OUT on the TRANSFER PUMP and connect to ENTRY FILL (A)
   • Attach Hose 2 to the IN on the TRANSFER PUMP and run into the bucket
   • Attach Hose 3 to the EXIT FILL (B) and run into the bucket
   • Fill 5 gallon bucket with Distilled Water/Propylene Glycol

2. Make sure the PURGE TEE (C) is in the vertical position

3. Close AIR ELIMINATOR (D) by turning air stem cap clockwise
   ON THE MANIFOLD

4. Verify all FLOW METERS (RED/H) are fully OPEN (Pry locking ring up and turn CCW until fully open then push down locking ring to lock into position)

5. Verfiy all LOOPS (BLUE/G) are CLOSED on the manifold by turning CW

6. Verify AIR ELIMINATOR VALVES (I & J) are CLOSED (CW)

7. Verify RETURN AND SUPPLY SHUTOFF BALL VALVES (E & F) are in the OPEN position

FILLING – PURGING – PRESSURIZING

FILLING THE SYSTEM

PURGING

1. OPEN the FIRST LOOP* by turning Counter Clockwise (CCW) and turn on TRANSFER PUMP
   NOTE: Each loop will take approx. 2-3 minutes to purge

2. Observe air bubbles in the bucket dissipating for removal of air.

3. When air is purged out, CLOSE LOOP by turning Clockwise (CW)

   • Repeat steps 1 – 3 with each remaining loop until all loops have been purged
     PRESSURIZING

4. With the TRANSFER PUMP still running, CLOSE off FILL EXIT POINT (B) valve and the pressure will rise.

5. When supply pressure gauge shows 16-22 PSI, CLOSE OFF FILL ENTRY POINT (A)

6. Turn off the TRANSFER PUMP and remove hoses

YOUR SYSTEM IS NOW PURGED AND PRESSURIZED

BEFORE BOILER OPERATION

1. Rotate PURGE TEE (C) to horizontal position
2. Rotate AIR ELIMINATOR (E) stem cap screw counter-clockwise 1 turn

• WWW.HYDRO-SMART.COM

TECH SUPPORT: 763-331-3066 EMAIL:

• INFO@HYDRO-SMART.COM

References

• Hydro-Smart

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