KeContact R10 CM Cable Manager Instruction Manual

KeContact R10 CM Cable Manager

Product Information

Specifications

• Product Name: KeContact R10 Cable Manager
• Manufacturer: R.M.D. Components Italia Srl
• Device Type: Charging Station

FAQ

• Q: Who should perform the installation and maintenance of the KeContact R10 Cable Manager?
  • A: The installation, commissioning, and maintenance should be carried out by trained, qualified, and authorized electricians in compliance with standards and regulations.
• Q: How can I ensure the safety of operation when using the charging station?
  • A: Follow all safety instructions provided in the manual, use protective gear when necessary, and keep the area around the charging station clear of hazards.

General notes

Manufacturer’s note

• The product’s manufacturer is
• © R.M.D. Components Italia S.r.l.
• Via Avigliana 24 – 10040 – Rivalta di Torino (TO) – Italia

The product is distributed by

• © MTPReel GmbH – Allmendstraße 5/1 – D-74629 Pfedelbach
• Email: sales@mtpreel.com

Installation note

• WARNING:  Not observing the safety instructions can result in risk of death, injuries, and damage to the device! R.M.D. Components Italia Srl assumes no liability for claims resulting from this!
• Electrical hazard!
  • The installation, commissioning and maintenance of the charging station may only be performed by correctly trained, qualified and authorized electricians who are fully responsible for the compliance with existing standards and installation regulations.
• Do not carry out any unauthorized conversion work or modifications to the KeContact R10!
• epair work to the KeContact R10 is not permitted and may only be performed by the manufacturer (replacement of the charging station)!
• Do not remove any notices on the device, such as safety symbols, warning notices, rating plates, nameplates or cable markings!
• Pull the charging cable out of the reel by the cable stopper and not by the cable or plug.
• Make sure that the charging cable is not damaged mechanically (kinked, pinched or driven over) and do not allow the contact area to come into contact with sources of heat, dirt or water.

Introduction

Purpose of the document

This document describes start up and operation of the KeContact R10.The figures and explanations contained in this manual refer to a typical device design. The design of the device may deviate from it.

Preconditions

This document contains information for persons who, due to their special training, expertise and experience as well as knowledge of current standards, are able to assess the work performed and the possible hazards.

Intended use

The device is a “cable management” for the indoor and outdoor area (see warning 3.2) at which electrically operated vehicles can be charged (e.g. electric automobiles). The KeContact R10 is designed for installation on a wall or ceiling. The respective national regulations must be observed with regard to the installation and connection of the KeContact R10. The intended use of the device always includes the compliance with the environmental conditions for which this device was developed.

The device was developed, manufactured, inspected and documented in compliance with the relevant safety standards. Therefore, the products do not pose any danger to the health of persons or a risk of damage to other property or equipment under normal circumstances, provided that the instructions and safety precautions relating to the intended use are properly observed.

Contents of this document

• Safety notes
• Installation
• Operation and handling
• Maintenance

Not contained in this document

• Charging station installation manual usually called Wallbox.

Safety notes

Symbols

• At various points in this manual, you will see notes and precautionary warnings regarding possible hazards. The symbols used have the following meaning:

DANGER!

• Indicates an imminently hazardous situation, which will result in death or serious bodily injury if the corresponding precautions are not taken.

WARNING!

• Indicates a potentially hazardous situation, which can result in death or serious bodily injury if the corresponding precautions are not taken.

CAUTION!

• Means that if the corresponding safety measures are not taken, a potentially hazardous situation can occur that may result in slight bodily injury.

Caution

• Means that damage to property can occur if the corresponding safety measures are not taken.

General safety instructions

• If you follow the instructions regarding safety and use as described in this manual, the product will, in normal case, neither cause personal injury nor damage to machinery and equipment.
• The instructions contained in this manual must be precisely followed in all circumstances.
• Failure to do so could result in the creation of potential sources of danger.
• Only electrical vehicles or their chargers must be connected. The connection of other devices (e.g. electric tools) is not allowed!
• Due to technical or legal restrictions, not all versions/options are available in all countries
• Apart from the safety instructions given in this manual, the safety precautions and accident prevention measures appropriate to the situation in question must also be observed.

WARNING!

• The following application areas are expressly excluded for the KeContact R10:
• Do not use in areas prone to explosion or fire.
• Do not use in mining.
• The device should be mounted protected from direct sunlight as far as possible to avoid the interruption of the charging due to excessive temperatures of the components of the KeContact R10.
• The device should be protected against direct rain as far as possible to prevent risk of electric shock or fault.
• The device should be protected against snow and ice as far as possible to prevent risk of electric shock or fault.
• Other products must be used for these applications!

CAUTION!

• Make sure the cable is correctly rewound if it is not used for charging to avoid trip hazard.

Caution

• Make sure the device is mounted correctly and safety.
• Avoid rolling out the cable jerkily.
• Make sure the cable is not pressed and so damaged.
• Avoid dragging the cable over sharp edges whereby the cable jacket can be abraded.

Caution

• Improper handling can cause damage to the device!
• To avoid damaging the KeContact R10 during further or return transport, the original packaging must be used for the transport.

Caution

• Any modification of the device may entail the loss of warranty rights.
• Exempt from this is maintenance work which is explicitly permitted by R.M.D. Components Italia Srl in compliance with the maintenance interval defined by the supplier.

Personnel safety instructions

_ CAUTION: _Danger of fire in case of component failure!

• In final application, make sure that cable is firmly connected to the charging station.
• Check the cable in case of a short-circuit in the supply circuit!

Description of the device

The KeContact R10 is a cable reel to store the charging cable of a domestic and semipublic charging station infrastructure. In summary, the reel is an assembled tool with different part, like a drum to coiled the charging cable with the EV connector, it has a spring load for automatic rewind of the cable. It has a brake to reduce the speed of rewinding. The cable can be stopped approximately every 50 cm from a lock function installed on the drum.

Information

• The KeContact R10 is designed for high amperes current transmission until 32 A in 1 Phase configuration and 16 A in 3 Phase configuration.
• The configuration cannot be switchable.

Type plate

1. Reset procedure
2. Producer information
3. Distributor information
4. Product code
5. References
6. Technical descriptions
7. Serial number and production date
8. Max power when rolled up
9. Max power when full unrolled
10. Technical informations
11. Disposal warning
12. CE marking

Overview variants

The following variants of the KeContact R10 are available:

Car Side                                       Wallbox Side

Approvals and Norms

The following KeContact R10 are conforming to:

• CE declaration
• EMC
• LVD
• RoHS III
• Reach

See Annex 001 EU Declaration of Conformity

Visual warning

Two RGB led strips indicate the KeContact R10 status:

• Green light means the KeContact R10 is running.
• Blue light means the system and the cooling system are running.
• No light means the KeContact R10 is not powered.

Cooling system

• To ensure the efficiency KeContact R10 is equipped with internal automatic cooling fans; when in operation you may hear some noise coming out of the device.

Anti theft device

To discourage theft, the device is equipped with a safety lock that prevents unauthorized disassembly

• Safety lock must be installed into its circle seat
• The bolt must be inserted into its square seat

Mounting and installation instructions

In this chapter is described the KeContact R10 installation.

General instructions

Caution

If the mounting surface is not fl at the cable reel can be damaged. Hence avoid twisted or damaged mounting surfaces.
The anchoring system chosen by the installer must take into account the material from which the reel will be hung (4 standard dowels included with the reel).

Space requirement

• KeContact R10 dimensions are H 326 x W 326 x D 260 mm, we reccomend to provide 200 mm of free space on each side to ensure the appropriate air flow.
• KeContact R10 can tilt 20 degrees forward, provide sufficient handling space.

Mounting of cable reel

• For a correct installation of the KeContact R10 need n°4 x anchor bolt with washer are recommended. Print the last 2 pages of this document for drilling templates

• The KeContact R10 should only be mounted vertically with the cable output facing down.
• Recommend installation at a height of 170 cm above the ground or between 90 cm and 110 cm for wheelchair users.

Installation site recommendations

KeContact R10 is IP44 protection class and can be installed indoors or outdoors with proper weather protection.

The following criteria should be considered when choosing the location:

• The device can only be installed for stationary applications.
• Mount the device so that charging cables do not cover or cross pedestrian and motorized traffic.
• Do not install the device at locations where it is exposed to ammonia or ammonia gas.
• The mounting surface must be sufficiently stable in order to withstand the mechanical forces.
• Do not install the charging station at locations where falling objects could damage the device.
• The device should be protected against direct rain as far as possible to prevent icing, hail damage or similar.
• If possible, the device should be mounted out of direct sunlight; if overheated, the device may go into protection and the thermal fuse could be triggered, interrupting charging. (see chapter 7.3).

In order to guarantee IP44 protection also for the connections, after charging, it is recommended that the car-side connector be plugged into the supplied wall bracket and that the wall box-side connector be kept plugged into its housing.

Connection and wiring

Connection to E Vehicles

• The KeContact R10 car side is ready to use, it is only necessary connect the plug in the car.

Connection to E.V. Charging Station

• The connection to the charging station may vary depending on the model of charging station, the KeContact R10 can come in different configurations, please make sure the type matches before connecting the connector.
• To operate the KeContact R10, simply plug in the connector.

Operation and handling

• When starting up for the first time, please reset the resettable thermostat as described in Chapter 7.3

Protection during the operation

• During recharging it is recommended to completely extract the cable from the
• KeContact R10 to get the maximum performance from your wallbox (Max 16A – 11kW).
• Even when connected the cable can be pulled out of the KeContact R10 the cable reel can be rotated by 20 degree to facilitate cable pulling out.
• The device is equipped with a lock function. Approximately every 50 cm the lock function is active (clicking noise) so the cable cannot roll up automatically and thereby is not in tension.

Caution

• When using the cable that is not fully unrolled, it is recommended to reduce the charging power to less than or equal to 12A to avoid possible overheating
• Do not jerky the cable because the KeContact R10 can be damaged.
• Briefly pulling on the cable releases the locking. A cable brake integrated in the KeContact R10 serves to roll up the cable gently and to not snatch the connector out of the user’s hands when releasing the locking function unintentionally.

Warning Sticker

• In order to clearly show potential hazard, a yellow warning sticker recommend to not remove any part from the reel.
• One sticker is installed on brake and warn to not remove it.

Resettable thermostat

• In according to EN 61316 the KeContact R10 is provided by a thermal cut-out, in case of overheating this disconnect the line during the charge.
• If it happens switch off the current and press the red button to reset to the normal operation.

Termal fuse

• A non-resettable termal fuse is soldered on the mainboard, it only intervenes in cases of severe overheating and can be replaced only by authorized personnel.

Maintenance

The following maintenance intervals must be adhered to:

Component / Interval

• Whole cable reel: Approx. 1 Year *)
• Cable: Approx. 1 Year *)
• Cable brake: Approx. 1 Year *)
• Locking function: Approx. 1 Year *)

*) The exact maintenance interval depends on the operation environment.
The cable reel, the cable and the components must be cleaned according to necessity.

Inspection of the whole cable reel

Caution

Requirements at the inspection:

• All supply voltages must be disconnected or switched off (Charging Station).
• Unplug the KeContact R10 fromt the car.

The following steps are necessary at the inspection of the cable reel:

• Check the mounting screws of the cable reel.
• Check the freedom to rotate on the bracket of the cable reel.
• Check the enclosure for damages and for foreign bodies or liquids inside.
• Check the connections.
• Check the cable for damages.
• Check the locking function via pulling out the cable at least 2 m.
• Repeat these 4 times.
• Check the sealing of all screws of the enclosure.

The removal of the sealing results in the loss of warranty

• If damages or faults of the KeContact R10 are determined please send the cable reel with a precise error description to your dealer for inspection.

Cleaning the cable reel

• Caution. Never clean the reel with solvents, scouring agents or scrubbing sponges. Use a soft cloth and a bit of water or a mild cleaning agent.
• Avoid foreign bodies or liquids get inside the cable reel. Check the protection covers, the totality of the screws of the enclosure as well as damages at the enclosure and the cable exit periodically and in particular after strong shocks (e.g. Fall).

To clean the inside of the KeContact R10 a vacuum cleaner or compressed air can be used.

CAUTION

• When cleaning the inside with compressed air safety glasses must be worn!

Repair / Replacing the brake

The KeContact R10 has a brake (Part number: RC 3-0090-00-227).
The brake limits the rolling speed when retracting the cable. The brake loses power gradually over time and should be replaced.
Use this procedure to replace the brake on the KeContact R10, tool required phillips- head screwdriver, screw included in the spare part. Max Torque 0,05Nm.

• Disconnect and disassemble the device from the wall mount.
  • (not necessary but recommended)
• Place it on a flat surface with the back facing upwards.
  • (not necessary but recommended)
• Unscrew the 3 screws and remove the brake.
• Insert the new brake and screw the three new screws provided.
• Reposition the device on its wall support.

Technical data

In general

Environmental conditions

Information

• The environmental conditions for the KeContact R10 must also be fulfilled during transport.

Cable

Cable length on device side:

• Wallbox side cable/ 0.5 m to 2.5 m
• Car side cable / 4.0 m to 7.0 m

Mechanical properties

• Standard test: According to IEC 61316:2021

Dimensions, weight

• Height: 326 mm
• Width: 326 mm
• Depth: 260 mm
• Weight: Approx. 7,5 Kg

Drill references

Wall bracket drilling templates

Please print this A4 page at 100% (actual size)

Wall connector holder drilling templates

Please print this A4 page at 100% (actual size)

Disposal

Device disposal

Attention

Observe the regulations for the disposal of electrical and electronic equipment!
The symbol of the crossed-out wheeled bin means that electrical and electronic equipment must not be disposed of with household waste.
The materials are recyclable according to the relevant marking. By recycling, reusing materials or other forms of using discarded equipment, you are making a valuable contribution to environmental protection.

EU Declaration of Conformity

RoHS III Directive: 2011/65/EU

Directive of the European Parliament and of the Council of 8 June 2011 as amended by (EU) 2015/863 on the restriction of the use of certain hazardous substances in electrical and electronic equipment; Official Journal of the EU L 174, 01/07/2011, p. 88-110

Commission Delegated Directive: 2015/863/EU

Directive of the European Parliament and of the Council of 31 March 2015 amending Annex II to Directive 2011/65/EU on the restriction of the use of certain hazardous substances in electrical and electronic equipment; Official Journal of the EU L 137/10, 04/06/2015

Reach Regulation: 1907/2006/EU

Regulation of the European Parliament and of the council of 18 December 2006 concerning the Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH), establishing a European Chemicals Agency, amending Directive 1999/45/EC and repealing Council Regulation (EEC) No 793/93 and Commission Regulation (EC) No 1488/94 as well as Council Directive 76/769/EEC and Commission Directives 91/155/EEC, 93/67/EEC, 93/105/EC and 2000/21/EC; Official Journal of the EU L 396/1, 30.12.2006
https://echa.europa.eu/candidate-list-table

Further information about the conformity to this Directive(s) is given in the Annexes EMC, RoHS II, Reach.

The product “Charge Reel – CReel™” to which this Annex applies consists of the following components: RC 4-0280-04-030 -> 16A-P3 11kW TYPE 2/2

Document: Mod. 8.3 – KeContact_R10_CM – K – UM_EN_Rev.1.01

Specifications are subject to change due to further technical developments.
Details presented may be subject to correction.
All rights reserved.

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